Peritoneal diaylsis system and cassettes therefor
12491294 ยท 2025-12-09
Assignee
Inventors
- Antonio Giuseppe Marra (Bologna, IT)
- Salvatore Orlandini (Fontanafredda, IT)
- Guilherme Pagatini (Mirandola, IT)
- Alberto Petrucci (L'Aquila, IT)
- Mariachiara Ricci (Rome, IT)
- Arianna Roma (Mirandola, IT)
- Andrea Veratti (Modena, IT)
Cpc classification
A61M1/28
HUMAN NECESSITIES
A61M5/1409
HUMAN NECESSITIES
A61M1/156
HUMAN NECESSITIES
A61M1/1566
HUMAN NECESSITIES
A61M1/15
HUMAN NECESSITIES
A61M1/155
HUMAN NECESSITIES
A61M1/1561
HUMAN NECESSITIES
A61M2205/12
HUMAN NECESSITIES
International classification
A61M1/14
HUMAN NECESSITIES
A61M1/28
HUMAN NECESSITIES
Abstract
A peritoneal dialysis system includes a preparator and a cycler. The system delivers purified water into one or more containers with different powders to create a concentrate and then moves the concentrate to a mixing bag to create a peritoneal dialysis fluid (PDF). The cycler then delivers the PDF to a patient and removes waste fluid via a drain outlet. A volumetric approach controls hydraulic fluid paths that introduce the purified water to the powders to create the concentrate, provide mixing of the concentrate to form the PDF and deliver the PDF to the patient. Different configurations of hydraulic flow/pressure generators are provided in the fluid paths to provide optimization of flow of the purified water through the system to create correct concentrates from the powders and subsequent peritoneal dialysis fluid for cycling, for example being provided in a disposable cassette.
Claims
1. A peritoneal dialysis system comprising: a peritoneal dialysis preparator comprising a water source fluidly connectable to an inlet of each of a plurality of containers; a cycler; and two or more hydraulic flow generators, each comprising at least one pump, wherein a first hydraulic flow generator of the two or more hydraulic flow generators is positioned in a fluid path between the water source and the plurality of containers as the only hydraulic flow generator in the fluid path between the water source and the plurality of containers, wherein the first hydraulic flow generator is configured to provide a high flow rate of water that is higher than a flow rate of a second hydraulic flow generator, wherein the second hydraulic flow generator of the two or more hydraulic flow generators is positioned in a fluid path between the plurality of containers and the cycler as the only hydraulic flow generator in the fluid path between the plurality of containers and the cycler, wherein the second hydraulic flow generator is configured to provide a high accuracy stroke that is higher than an accuracy of the first hydraulic flow generator, and wherein each container of the plurality of containers includes one or more solutes for dissolution of the one or more solutes to form a peritoneal dialysis fluid for delivery to the cycler for delivery to and drainage from a patient.
2. The system of claim 1, wherein each container of the plurality of containers is fluidly connectable to a chamber configured to receive a solution of each of the one or more solutes for preparation of the peritoneal dialysis fluid, the chamber being fluidly connectable to the cycler.
3. The system of claim 1, wherein the hydraulic flow generator is a variable flow generator providing an operative flow range of 50-400 milliliters per minute (ml/min).
4. The system of claim 1, wherein the first hydraulic flow generator is positioned in the fluid path between the water source and the plurality of containers to increase dissolution of the one or more solutes, mixing of solutions formed from the one or more solutes, or cycling of the peritoneal dialysis fluid thus formed.
5. The system of claim 1, wherein the second hydraulic flow generator is positioned in the fluid path between the plurality of containers and the cycler for controlled movement of the formed peritoneal dialysis fluid.
6. The system of claim 5, wherein the second hydraulic flow generator in the fluid path between the plurality of containers and the cycler is configured to provide the high accuracy stroke providing >2 percent (%) or 8-12 ml accuracy.
7. The system of claim 1, wherein the plurality of containers include three containers each fluidly connectable to the water source.
8. A disposable cassette for a dialysis machine, the cassette comprising: at least one peritoneal dialysis fluid (PDF) connector to a peritoneal dialysis fluid source, at least one patient line connector to a patient line, at least one drain line connector to a drain line, a plurality of solute connectors to a plurality of solute containers, and only one hydraulic flow generator, wherein the cassette defines a plurality of fluid paths including: a first fluid path between the plurality of solute connectors and the at least one PDF connector, a second fluid path between the at least one PDF connector and the at least one patient line connector, and a third fluid path between the at least one patient line connector and the at least one drain line connector, wherein the only one hydraulic flow generator is a pump positioned in: the first fluid path between the plurality of solute connectors and the at least one PDF connector, the second fluid path between the at least one PDF connector and the at least one patient line connector, or the third fluid path between the at least one patient line connector and the at least one drain line connector, and wherein the cassette is configured to generate flow in a single direction through the pump.
9. The cassette of claim 8, wherein the cassette has a plurality of valves, and wherein each valve of the plurality of valves is positioned in a different first fluid path, a different second fluid path, or a different third fluid path of the plurality of fluid paths.
10. The cassette of claim 8, wherein the only one hydraulic flow generator is a positive displacement pump.
11. A disposable cassette for a dialysis machine, the cassette comprising: a water source outlet configured to fluidly connect to an outlet of a water source, at least one solute inlet configured to fluidly connect to an inlet of a container of solute, a first fluid path between the water source outlet and each solute inlet of the at least one solute inlet, a peritoneal dialysis fluid (PDF) inlet configured to fluidly connect to an inlet of a PDF chamber, at least one solute outlet configured to fluidly connect to an outlet of the container of solute, a second fluid path between each solute outlet of the at least one solute outlet and the PDF inlet for flow of a solution formed from the solute in the container, and one or more hydraulic flow generators, wherein at least one hydraulic flow generator of the one or more hydraulic flow generators comprises a pump positioned in at least one of: the first fluid path between the water source outlet and each solute inlet of the at least one solute inlet, or the second fluid path between each solute outlet of the at least one solute outlet and the PDF inlet, wherein the cassette is configured to generate flow in a single direction through the pump.
12. The cassette of claim 11, wherein the at least one hydraulic flow generator of the one or more hydraulic flow generators is included in the second fluid path between each solute outlet of the at least one solute outlet and the PDF inlet.
13. The cassette of claim 11, wherein the at least one hydraulic flow generator of the one or more hydraulic flow generators is included in the first fluid path between the water source outlet and each solute inlet of the at least one solute inlet.
14. The cassette of claim 11, further comprising a plurality of containers of solute including the container, wherein a hydraulic flow generator of the one or more hydraulic flow generators is provided in a fluid path between the water source outlet and each container of the plurality of containers of solute.
15. The cassette of claim 14, wherein the at least one solute inlet includes three solute inlets configured to connect to three separate solute containers of the plurality of containers of solute or three separate compartments of the container, and wherein each fluid path between the water source outlet and each solute inlet of the at least one solute inlet includes a hydraulic flow generator of the one or more hydraulic flow generators.
16. The cassette of claim 11, wherein the at least one hydraulic flow generator of the one or more hydraulic flow generators includes a first hydraulic flow generator provided in the first fluid path between the water source outlet and each solute inlet of the at least one solute inlet, wherein the first hydraulic flow generator is a high flow rate generator, wherein the at least one hydraulic flow generator of the one or more hydraulic flow generators includes a second hydraulic flow generator provided in the second fluid path between each solute outlet of the at least one solute outlet and the PDF inlet, and wherein the second hydraulic flow generator is a high accuracy flow generator having a higher accuracy and a lower flow rate than the first hydraulic flow generator.
17. The cassette of claim 11, wherein the at least one hydraulic flow generator is a kinetic pump.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
Definitions
(7) Unless defined otherwise, all technical and scientific terms used generally have the same meaning as commonly understood by one of ordinary skill in the art.
(8) The articles a and an are used to refer to one or to over one (i.e., to at least one) of the grammatical object of the article. For example, an element means one element or over one element.
(9) The term bag as used herein refers to a container, and preferably a flexible, collapsible and/or foldable container. Preferably a bag is a container for fluids, most preferably for liquids.
(10) The term comprising includes, but is not limited to, whatever follows the word comprising. Use of the term indicates the listed elements are required or mandatory but that other elements are optional and may be present.
(11) The term concentrated as used herein means, of a substance or solution, present in a high proportion relative to other substances, preferably having had fluid, such as water or other diluting agents, removed or reduced.
(12) The term consisting of includes and is limited to whatever follows the phrase consisting of. The phrase indicates the limited elements are required or mandatory and that no other elements may be present.
(13) The term consisting essentially of includes whatever follows the term consisting essentially of and additional elements, structures, acts or features that do not affect the basic operation of the apparatus, structure or method described.
(14) The term dialysate describes a fluid into or out of which solutes from a fluid to be dialyzed diffuse through a membrane. An initial dialysate used for therapy typically contains electrolytes close in concentration to the physiological concentration of electrolytes found in blood. However, the concentration of the dialysate can change over the course of therapy, and can further be adjusted as desired.
(15) The term dialysis flow path refers to a fluid pathway or passageway configured to convey a fluid, such as dialysate and/or blood, wherein said pathway forms at least part of, preferably the whole of, a fluid circuit for peritoneal dialysis, hemodialysis, hemofiltration, hemodiafiltration or ultrafiltration. A dialysis machine may be included within the flow path. A dialyzer may be included in the flow path.
(16) The term dissolution as used herein refers to the process of a solute becoming incorporated into a solvent to make a solution. Dissolution means the same as dissolving and the terms are used interchangeably herein.
(17) The term dissolution time as used herein refers to the time taken for one or more solutes to fully dissolve in a solvent to make solution. Dissolution times of the same solutes can be compared if the conditions of dissolution (including for example solvent type and volume, temperature, flow speed of solvent and container shape) are the same.
(18) The term fluid can be any substance without a fixed shape that yields easily to external pressure such as a gas or a liquid. Specifically, the fluid can be water, preferably purified water, and can be water containing any solutes at any concentration. The fluid can be used as a solvent (to dissolve one or more solutes). The fluid can also be dialysate of any type including fresh, partially used, or spent. The fluid can also contain one or more dissolved gas. The fluid may be blood.
(19) The term fluidly connectable refers to the ability to provide passage of fluid from one point to another point. The ability to provide such passage can be any mechanical connection, fastening, or forming between two points to permit the flow of fluid, gas, or combinations thereof. The two points can be within or between any one or more of compartments, modules, systems, components, and rechargers, all of any type. Most preferably the connections are provided by tubes or pipes.
(20) The term fluidly connected refers to a particular state or configuration of one or more components such that fluid can flow from one point to another point. The connection state can also include an optional unconnected state or configuration, such that the two points are disconnected from each other to discontinue flow. It will be further understood that the two fluidly connectable points, as defined above, can from a fluidly connected state. The two points can be within or between any one or more of compartments, modules, systems, components, and rechargers, all of any type.
(21) The term formed or formed of as used herein refers to a material comprising any of the materials, elements, composited or compounds listed.
(22) The term inlet can refer to a portion of a component through which fluid and/or gas can be drawn into a component, conduit, or fluid passageway of any type, such as a bag, container, conduit, tube or pipe of any type.
(23) The term measuring or to measure can refer to determining any parameter or variable. The parameter or variable can relate to any state or value of a system, component, fluid, gas, or mixtures of one or more gases or fluids.
(24) The term measurement refers to data or information of the parameter or variable determined.
(25) The term mix means to combine one or more substance so that the resulting mixture is not easily separated. Mixing, especially evenly spreading, of solute and solvent aids and speeds the process of dissolution. Mixing can be achieved by any method, including spraying, stirring, shaking or otherwise agitating. The term improved mixing refers to a situation wherein the components of a mixture are more evenly distributed and not clumped together. Improved mixing may be achieved, for example, by speeding the mixing up. In the context of a solution, improved mixing results in a solution of the correct concentration because all or most of the solutes dissolve, rather than remaining as clumps or aggregated within the solvent.
(26) The term nozzle as used herein refers to a fitting, usually at the end of a tube or pipe, which controls the flow of a fluid (liquid or gas) through said fitting. It may control (in speed, direction or otherwise) the entry of the fluid into a container, especially a bag. It may accelerate or decelerate the fluid. It may control the direction of the fluid. The nozzle may control the density of spray of the fluid and direction of spray of fluid from the nozzle.
(27) The term outlet refers to a portion of a component through which fluid or gas can be pulled out of said component and into another component, conduit, or fluid passageway of any type.
(28) The term pass through refers to an action of fluid or gas passing a component positioned in a flow path. The fluid or gas can enter an inlet of the component and exit via an outlet of the component to continue the flow path.
(29) The term pressure refers to a force exerted by a gas or liquid on the walls of a component, container, or conduit.
(30) Purified water can be defined as water produced by distillation, deionization, reverse osmosis, or other suitable processes that remove impurities in water.
(31) The term reconstituting or re-constituting as used herein refers to restore to an original state. In the context of the solutions of the invention, this term is used to mean returning a solution to its original form, before liquids were removed, or in creating a solution from concentrated liquid and/or dried components.
(32) The term reconstituted or re-constituted refers to an item, product or solution produced after reconstituting as defined above.
(33) The term solute as used herein refers to a substance dissolved in a solution. The solute may comprise one or more chemicals or compounds. Solutes as used herein, before being dissolved in a solvent, may exist as entirely or partially dried, gels, concentrated liquids, pellets or powders, or any combination of these forms.
(34) The term solution as used herein refers to a liquid mixture in which a solute is uniformly distributed within a solvent. A solution for dialysis may refer to any solution which can be used in any form of dialysis. It is envisaged that the solutions described herein contain specific concentrations of solutes.
(35) The term solvent as used herein refers to a substance which dissolves a solute. Preferably the solvent is a liquid, and most preferably it is water.
(36) As used herein, the Venturi effect reduction in fluid pressure, and increase in velocity, caused by a fluid flowing through a constricted section of a tube or pipe. Preferably the constriction is caused by a reduction in diameter of the tube or pipe.
(37) The term water purification unit refers to any single component or system which can produce purified water (as defined above) from tap water or other water containing any type of impurity.
(38) System
(39) The present invention relates to an improved automated peritoneal dialysis machine that includes a preparator and cycler for in situ preparation of peritoneal dialysis fluid (PDF) for delivery and drainage from a patient.
(40) The basic concept of an automated peritoneal dialysis machine is shown in
(41) The coupling of the fluid paths to the machine may be conveniently achieved by the provision of a disposable cassette which includes connections to each fluid path. The cassette provides sterile, disposable fluid pathways and generally includes a pump region, valve region, a sensor region and optionally a heating region. The cassette has connections for coupling with the dialysate container, the catheter unit and the drainage outflow.
(42) The machine controls and monitors the introduction of fresh PDF into the abdominal cavity via the inlet and transfer set and the elimination of waste fluid via the transfer set and outlet. Sequential treatment cycles are carried out on a patient, normally overnight. However, the production of sufficient PDF for these cycles, particularly in a home-based setting, can be problematic.
(43) The Applicant has devised an improved modified peritoneal dialysis machine that includes a preparator as well as a cycler to form the peritoneal dialysis system.
(44) The combined peritoneal dialysis machine having a preparator as well as a cycler must be able to reconstitute powders (dissolve them in a liquid) and proportion them to create a pharma fluid suitable for delivery to a patient. Ideally, bags are provided that are equipped with nozzles to generate a turbulent flow, particularly using the Venturi effect, necessary to dissolve the powder and a hydraulic machine generates the flow to move different amounts of fluid. The system has a reconstitution part wherein the powders are dissolved and a proportioning part to proportion the right amount of concentrate formed from the dissolved powders.
(45) The reconstitution part of the system includes the bags filled with the powders required to form the correct concentrate, such as dextrose, magnesium and calcium and lactate bicarbonate and sodium chloride. Electro valves are provided on entry and exit to the bags to deviate the flow path. A high pressure flow is required to ensure that the powders are completely dissolved, and a heater may be provided to aid dissolution and to raise the temperature of the resultant PDF. The proportioning part of the system requires a more accurate flow rate adjuster, such as a peristaltic pump, to move precise amounts of liquid in order to proportion the correct amount of concentrate, together with a scale system to measure the mass of the three solutions in order to proportion the right amount of concentrate.
(46) However, one challenge with this system is to ensure that the correct proportion of water and concentrates are mixed to obtain the desired PDF, ideally being provided in a completely automated way. This is achieved by a volumetric approach that controls the hydraulic flow paths that introduce purified water to the powder concentrates, provide mixing of the concentrate to form the PDF and delivery of the freshly made PDF to the patient. In particular, different configurations of hydraulic flow/pressure generators are provided in the fluid paths to provide optimization of the flow of water through the fluid system to create the correct powder concentrates and subsequent peritoneal dialysis fluid for cycling. In preferred embodiments of the invention, some or all of the particular configurations are provided within one or more disposable cassette(s) having the appropriate inlet and outlet connections, a flow generator and a plurality of valves provided in the various fluid paths. For example, a cassette for the preparator may include an inlet connection, an outlet connection, at least one connector to the pure water source and a connector to each of the concentrate containers. A cassette for the cycler may include multiple connections to each solute container, a PDF bag connection, a patient line connector and a drain connector.
(47) The cassettes according to the present invention enable accurate control of hydraulic flow paths through the preparator and cycler.
(48) In the embodiment shown in
(49) An alternative embodiment of a hydraulic fluid path according to the invention is shown in
(50) A further embodiment in shown in
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(53) Once the peritoneal dialysis fluid has been created, the cassette enters a priming phase, as shown in
(54) This present invention provides an overall volume reduction in relation to the dialysis system due to the presence of reduced disposable component numbers. Furthermore, the system is more compact, providing cost savings with logistics and packaging.
(55) It is to be appreciated that all parts of the system should be leak-proof so that fluids cannot escape. The container or bags of the system described herein may be made of any material, preferably a polymer, most preferably a plastic. The bag may be rigid or flexible. Preferably the bag is flexible, resistant and stretchable, most preferably in any direction. The bag may be made of a multi-layered material, or a single layered material.
(56) The system preferably uses a bag containing a v-shaped, funnel shaped or cone shaped section, with the opening for the nozzle at the point of the cone. Such a shape maximises the mixing of the fluid spray leaving the nozzle with the solutes in the bag to aid dissolution. However, the bag can be replaced by a solid container, preferably shaped with a cone-shaped part in which to fit a nozzle. Said container may be a box or carton, and is preferably made of a plastic.
(57) Examples of solutes may for example comprise the following or any combination thereof:all electrolytes, powdered acids and bases, citric acid, sodium chloride, hydrogen carbonate, calcium and magnesium ions and salts, sodium, potassium, citric acid, sodium bicarbonate and all bicarbonate salt forms, sodium lactate, and osmotic agents such as glucose, dextrose, polydextrose, polydextrine and xylitol.
(58) The dialysis system including optionally a cassette may include other conventional components of a dialysis machine, such as heating elements, controllers, sensors and scales. The system is particularly suitable for use in dialysis carried out at home, or another environment away from a hospital or medical practice. They may also be used in a hospital or any kind of medical practice.
(59) One skilled in the art will understand that various combinations and/or modifications and variations can be made in the described apparatus, methods and uses depending upon the specific needs for operation. Moreover, features illustrated or described as being part of an aspect of the invention may be used in the aspect of the invention, either alone or in combination.