IMPLANT DRIVER WITH SIMULTANEOUS CONTROL OF DEPTH AND ROTATION OF THE IMPLANT ACCORDING TO A DIGITAL PLANNING
20230074485 · 2023-03-09
Assignee
Inventors
Cpc classification
International classification
Abstract
An implant driver assembly for placing an implant according to a digital virtually planned implant and implant position in the jaw of a patient, wherein said implant driver assembly comprises at least an implant driver and at least a surgical template, wherein the implant driver having one or more first markers, and being adapted to be aligned with the surgical template, the surgical template having a guiding element and having one or more second markers, so that alignment of one or more first markers on the implant driver when connected to the implant and one or more second markers on the surgical template defines a spiral motion of the implant when it is being inserted in a jaw bone, the implant driver and surgical template also including at least one of the one or more first and at least one of the one or more second markers for indicating the implant driver's rotational or rotationally symmetric position as defined by the digital virtually planned implant position, whereby the guiding element is a bushing with a smooth bore; wherein the one or more first markers comprises a thread in or on an outer surface of the implant driver; wherein the one or more second markers comprises a thread follower for following the thread which is in or on the outer surface of the implant driver; wherein the thread follower comprises one or more pins that is/are removable or retractable from the guiding element of the surgical template.
Claims
1. An implant driver assembly for placing an implant according to a digital virtually planned implant and implant position in the jaw of a patient, wherein said implant driver assembly comprises at least an implant driver and at least a surgical template, wherein the implant driver having one or more first markers, and being adapted to be aligned with the surgical template, the surgical template having a guiding element and having one or more second markers, so that alignment of one or more first markers on the implant driver when connected to the implant and one or more second markers on the surgical template defines a spiral motion of the implant when it is being inserted in a jaw bone, the implant driver and surgical template also including at least one of the one or more first and at least one of the one or more second markers for indicating the implant driver's rotational or rotationally symmetric position as defined by the digital virtually planned implant position, whereby the guiding element is a bushing with a smooth bore; wherein the one or more first markers comprises a thread in or on an outer surface of the implant driver; wherein the one or more second markers comprises a thread follower for following the thread which is in or on the outer surface of the implant driver; wherein the thread follower comprises one or more pins that is/are removable or retractable from the guiding element of the surgical template.
2. The implant driver assembly according to claim 1, wherein at least one of the one or more first and at least one of the one or more second markers are for indicating the implant driver's final vertical position.
3. The implant driver assembly according to claim 1, wherein the digital virtually planned implant and/or implant position in the jaw of a patient are stored on a signal storage device.
4. The implant driver assembly according to claim 2, wherein one of the one or more first markers is a distributed marker.
5. The implant driver assembly according to claim 4, wherein the thread has a thread start and a thread entrance.
6. The implant driver assembly according to claim 1, wherein the implant driver narrows at one end so that the thread follower disengages from the thread.
7. The implant driver according to claim 1, wherein the implant driver is adapted to pass through the smooth bored bushing.
8. A method for determining the allowed position of a first marking on an implant driver and a second marking on a guiding element of a surgical template, comprising the steps: planning a rotational position of an implant virtually with respect to digital clinical data of a patient prior to manufacturing of the surgical template, locating the second marking on the guiding element of the surgical template in such a way that the cooperation of the second marking on the guiding element and the first marking on an implant driver allows placing of an implant in the jaw of a patient using the implant driver, so that the implant driver is moved into the rotational position, wherein the guiding element has a smooth bore adapted for receiving the implant driver.
9. A method for programming, in a setup of a dental hand piece, a rotation required to place an implant into a digitally predetermined position in a patient's jaw, comprising the steps: manufacture an implant driver that includes one or more first markers that defines a spiral wherein: the longitudinal axis of the spiral coincides with the longitudinal axis of the implant driver, a pitch of the spiral coincides with the pitch of a thread of an implant with which the implant driver is compatible, the one or more first markers on the implant driver facilitate alignment with one or more second markers on a surgical template to allow establishing a predefined initial position of the implant driver and the surgical template has a smooth bored bushing through which the implant driver passes.
10. The method according to claim 9, wherein a thread entrance and a thread start allow establishing a predefined initial position of the implant driver.
11. A method of setting up a surgical template to place an implant into a digitally predetermined position in the jaw of a patient, comprising the steps: manufacturing the surgical template such that a predetermined set of surgical instruments can be guided by a guiding element that is part of the surgical template, the surgical template being adapted for use in creating an osteotomy that is positioned according to a preoperatively planned virtual position of an implant, whereby the virtual implant position is planned with respect to digital clinical data obtained from the patient, wherein the guiding element of the surgical template is a bushing, the bushing being smooth bored, the bushing including a retractable or embedded thread follower such that the thread follower follows a spiral groove on an implant driver.
12. A kit of parts comprising a digital virtually planned implant stored on a signal storage device, an implant driver with one or more first markers, an implant to be placed and a guiding element of a surgical template including one or more second markers, so that alignment of the one or more first markers on the implant driver when it is connected to the implant and one or more second markers on the surgical template define a spiral motion of the implant when it is being inserted in a jaw bone using the implant driver, the implant driver and surgical template also including at least one of the one or more first and at least one of the one or more second markers for indicating the implant driver's final vertical position so that the implant driver's final vertical position is such that the implant, when placed, is in the same vertical and rotational or rotationally symmetric position as defined in the digital virtually planned implant
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DEFINITIONS
[0092] “Spiral insertion path”: when a tooth implant is inserted into a jaw bone an implant driver is rotated which screws the implant into the jaw bone. A point on the implant driver will therefore rotate and move linearly along a direction parallel to the axis of rotation whereby the combined movements generate a spiral path for the point.
[0093] “Smooth bored” means all embodiments of the present invention not having a thread or other surface irregularities on the inside of a guide element on a surgical template such as a bushing. The bore of a guide element on the surgical template such as a bushing in embodiments of the invention can have one, two three four or up to five pins or screws which enter into the bore and are used as a second marking on a guide element. The pins or screws can be tractable or can be embedded in the guide element such as a bushing. The pins or screws can be thread followers.
[0094] “Distributed marker” means a marker that is spread over the surface e.g. of the implant driver so that a part of the marker can be seen by a dentist or dental surgeon independent of the rotational position of the implant driver. Such a marker can be present at any position around the surface e.g. of the implant driver, e.g. a thread traverses 360° of the surface e.g. of the implant driver.
[0095] “Localized marker” means a marker whose are is small so that the marker is at a particular location rather than being spread over a surface. A typical localized marker would be a point or a line.
Description of Illustrative Embodiments
[0096] Embodiments of the present invention can make use of virtual planning software for planning the in silico position of an implant, i.e. to make a preoperative plan. An input to the preoperative plan is preferably one or more images obtained from one or more volumetric scans such as an MRI scan, a conventional or cone beam (CB) computer tomography (CT) scan of the patient's anatomy, e.g. the jawbone and dentition. Optionally other types of scans such as an optical scan of an in vitro model or an intraoral optical scan of a patient's mouth can be used alone or in combination with other scans. From the one or more scans, a digitization of the patient's anatomy, e.g. dentition, is obtained, e.g. by using software and conventional techniques known to the skilled person. In the preoperative plan, the digitizations of the patient's anatomy, e.g. bone and dentition, are combined and the dental surgeon or practitioner can plan virtually the implant positions and orientations in their optimal or best possible clinical and esthetical position.
[0097] Embodiments of the present invention can comprise generation and use of a digital preoperative plan, the design of a surgical template or a set of instruments as well as a method to create and use this surgical template or these instruments to place a dental implant into a predetermined virtually planned digitally defined position.
[0098] The predetermined virtually planned digitally defined position of an implant may be stored digitally in a random access memory or on a signal storage medium such as an optical disk, a magnetic tape, a hard drive, a semiconductor solid state memory such as a flash drive, etc.
[0099] By having predetermined positions of markers for example on both of an implant driver and on a surgical template, or on one of these, embodiments of the present invention can define a spiral insertion path of the implant driver that can bring an implant into a position which corresponds in rotational or rotationally symmetric position to a pre-determined virtually planned implant position. Optionally, the position can correspond in both vertical and rotational or rotationally symmetric position to a pre-determined virtually planned implant position. The latter position is called the final position and may be indicated by an additional (set of) marker(s) on either, each or both of the implant driver and a guiding element that are aligned upon reaching the final position.
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[0101] A surgical template 12 fits onto the oral anatomy of a patient such as teeth 13. Methods to achieve this are known to the skilled person. The surgical template 12 has a guiding element (e.g. a smooth bored bushing 14). The guiding element such as the smooth bored bushing 14, will locate over the position of a missing tooth of the patient and, hence, at a virtual implant position 16 where an implant 24 is to be placed. In an embodiment of the invention, the spiral defining first marker on the implant driver 2 is a thread 4, with a thread start 6 and a thread entrance 8 (seen best in
[0102] More than one apex 11 or guiding pin/screw 10 can be used as shown in
[0103] The bore of a guide element on the surgical template such as a bushing in embodiments of the invention can have one, two three four or up to five pins or screws which enter into the bore and are used as a second marking on a guide element. The pins or screws can be tractable or can be embedded in the guide element such as a bushing. The pins or screws can be thread followers.
[0104] The final implant position is achieved, for example as indicated by aligning a final position marker 4, 6, 8, 26 and/or a rotational marker 27 on the implant driver 2 with final position markers 28, (top surface) 60 on the surgical template 12. For example, a localized vertical position indicating line 26 on the implant driver 2 (see
[0105] An alternative embodiment includes an implant driver 2 that is narrowed near the top such that the thread follower 10 loses contact with the implant driver 2 before the final position is reached. This final position can be indicated by a final position marker 26. When this happens, the spiral movement is no longer dictated by the cooperation of the implant driver 2 and thread 4 with the thread follower 10, but by the (thread of the) implant 24 with the bone. This latter embodiment allows to easily detach the implant driver 2 from the implant 24 after the final position is reached, e.g. in cases where an embedded (i.e. non-retractable) thread follower 10 is used.
[0106] Alternative embodiments of the present invention can include an implant driver 2 where the thread 4 can be replaced by a different kind of distributed marker that also defines a spiral, the spiral path's pitch 29 being optionally identical to the implant's lead screw thread pitch 30 (see
Embodiments Of The Present Invention Including a Method
[0107] Embodiments of the present invention provide a method for designing, and/or manufacturing and/or utilizing a surgical template 12 and a smooth bored guide 14 with patient specific localized markers 28, 57, 59, or 60 and/or an implant driver 2 with markers 4, 6, 8, 26, 27, some of which can be distributed markers. Distributed markers can be present around all of the circumference of the implant driver. The markers are used such that an implant 24 can be placed according to a predetermined virtually planned position. This predetermined virtually planned position can be achieved through digitally planning an implant position with respect to digital clinical data which can be obtained by any suitable scanning techniques such CAT-scan, X-ray, MRI, CBCT, optical or intra-oral scan, or any combination thereof.
[0108] A method for determining the allowed positions of the surgical template guiding element's markings, such as the apex 11 of a pin - shaped thread follower 10, is provided with the following steps. [0109] Step 1: Manufacture an implant driver 2 that has one, some or all of markers 4, 6, 8, 26, 27, 55, 56, 58 in the design specification of the implant driver 2. One or more of these markers can be distributed markers, e.g. that define a spiral including following specifications: [0110] The longitudinal axis of the spiral coincides with the longitudinal axis of the implant driver 2. [0111] The pitch 27 of the spiral optionally coincides with the pitch 30 of the thread of the implant(s) with which the implant driver 2 is compatible. [0112] Optionally, the markers 4, 6, 8, 26, 27, 55, 56, 58 on the implant driver 2 facilitate alignment with the marker(s) 28, 57, 59, 60 on the surgical template 12 e.g. on smooth bored bushing 14. For example, the thread entrance 8 and thread start 6 facilitate alignment with the thread follower 10 on the surgical template 12, e.g. on bushing 14 to establish a predefined initial position of the thread start 6 and, thus, the implant driver/implant assembly. [0113] Step 2 (before or after step 1): Virtually plan an implant position for a patient's jaw with respect to digital clinical data obtained from the patient. [0114] Step 3: Based on the virtual implant position and the design specification of the implant driver 2, define the virtual spiral defined by the position of the implant driver's markers 4, 6, 8, 26, 27, 55, 56 on the implant driver 2 in its virtual final position, i.e. connected to the virtually planned implant. [0115] Step 4: Define the position of the marker(s) 28, 57, 59, 60 in the design of the surgical template's guiding element (e.g. smooth bored bushing 14) such that it can be aligned with the spiral path as defined in step 3. [0116] Step 5: Manufacture the surgical template 12 including the marker(s). [0117] Step 6: Install the surgical template 12 on the patient's anatomy, create the osteotomy, connect the implant driver 2 to the implant, insert the implant driver/implant combination in the guiding element 14 of the surgical template 12, align the markers 28, 57, 59, 60 on the guiding element 14 of the surgical template 12 with the markers 4, 6, 8, 26, 27, 55, 56 of the implant driver 2, drive the implant 24 into the bone while keeping the markers 4, 6, 8, 26, 27, 28 on both the implant driver and guiding element aligned. Stop the placement of the implant 24 when the final position is reached, indicated by final position markers on both the implant driver and the guiding element 4, 6, 8, 26, 27, 28.
[0118] An embodiment of the present invention provides a method for programming, in a dental hand piece setup, the rotation required to place an implant into a digitally predetermined position: [0119] Step 1: Manufacture an implant driver 2 that includes one, some or all of markers 4, 6, 8, 26, 27, 55, 56 in the design specification of the implant driver 2 that define a spiral including following specifications: [0120] The longitudinal axis of the spiral coincides with the longitudinal axis of the implant driver 2. [0121] The pitch 29 of the spiral optionally coincides with the pitch 30 of the thread of the implant(s) with which the implant driver is compatible. [0122] the markers 4, 6, 8, 26, 27, 57, 56, 58 on the implant driver 2 facilitate alignment with the marker(s) 28, 57, 59, 60 on the surgical template 12, such as a thread entrance 8 and thread start 6, to allow establishing a predefined initial position of the thread start 6 and, thus, the implant driver/implant assembly. [0123] Step 2: (before or after step 1) Virtually plan an implant position for a patient's jaw with respect to digital clinical data obtained from the patient. [0124] Step 3: Based on the virtual implant position and the design specification of the implant driver, define the virtual spiral defined by the position the implant driver's markers 4, 6, 8, 26, 27, 55, 56 of the implant driver 2 in its virtual final position, i.e. connected to the virtually planned implant 24. Furthermore, identify the position of a thread start 6 of the implant driver 2 that is virtually connected to the virtually planned implant position. This is the thread start's final position (see
Operating Principle
[0128] For the sake of clarity, an embodiment of a surgical template 12 with a guiding element in the form of a bushing 14 (preferably smooth bored) with a single guiding thread follower such as a pin 10 is disclosed. [0129] First a surgical template 12 is designed and manufactured such that a predetermined set of surgical instruments can be guided by a guiding element such as a bushing 14 (preferably smooth bored) that is part of the template 12. This surgical template 12 is used to create an osteotomy that is positioned according to a preoperatively planned virtual position of an implant 24. That virtual implant position is planned with respect to digital clinical data obtained from the patient. [0130] The guide element or bushing 14 (preferably smooth bored) of the surgical template 12 is designed and manufactured such that it includes a retractable or embedded thread follower 10 such as the apex 11 of retractable pin/screw 10 or embedded pin 15 (see