SYSTEM & METHOD FOR INSTALLING POSTS VERTICALLY IN FORM OR HOLE
20250376867 ยท 2025-12-11
Inventors
Cpc classification
E04H17/009
FIXED CONSTRUCTIONS
International classification
E04H12/34
FIXED CONSTRUCTIONS
Abstract
A support system and method for securing vertical centered placement of various nominally sized wooden posts within a cylindrical form within the soil or within a cylindrical hole alone comprises a plurality of spaced apart adjustable post support braces formed from a plurality of radial support braces. The radial support braces each have a first component that has a body section configured for attaching the first component to a wooden post. Each radial support brace has a second component that has a first section configured for supporting the second end of the first section in abutment against a peripheral inner wall of the form or hole and configured to cooperate with the second end of the first component to permit longitudinal movement of the first and second components. Each radial support brace is further configured to lock the first component in position relative to the second component.
Claims
1. A radial support brace for use with a support system for wooden posts having one end to be permanently encased by concrete, foam or other suitable aggregate in a cylindrical form within a cylindrical hole or in a cylindrical hole in the ground without the use of a form, the radial support brace comprising a. a first component that has (i) a body section having top and bottom surfaces, opposing sides and first and second ends; (ii) means at a first end of the body section to attach the first component to a wooden post, b. a second component that has (i) a first section having a top surface, opposing sides and first and second ends; (ii) means at a second end of the first section to support the second end of the first section in abutment against a peripheral inner wall of the form or hole; (iii) means at a first end of the first section to cooperate with means at the second end of the first component to permit longitudinal movement of the first and second components; c. means to lock the first component in position relative to the second component.
2. A radial support brace in accordance with claim 1, wherein the means to attach the first component to a wooden post is a base plate perpendicular to the longitudinal axis of the first component adapted for connection to a side of the wooden post.
3. A radial support brace in accordance with claim 1, wherein the means to attach the first component to a wooden post is a bracket perpendicular to the longitudinal axis of the first component adapted for connection to a corner of the wooden post.
4. A radial support brace in accordance with claim 1, wherein the second end of the first section has an opening is sized and shaped to permit a circular outer ring to pass through said opening and permit said adjustable support brace to move around said outer ring while extending radially inwardly from the outer ring.
5. A radial support brace in accordance with claim 4, wherein the outer ring is sized and shaped so that it can be adjusted to accommodate variably sized pre-manufactured cylindrical forms or equally shaped cylindrical excavations.
6. A radial support brace in accordance with claim 4, wherein the outer ring is formed from a strap having inner and outer surfaces, top and bottom longitudinal edges, a first end and a second end which wraps around itself and having means to adjustments the diameter of the outer ring.
7. A radial support brace in accordance with claim 6, wherein the means to adjust the diameter of the outer ring are a plurality of slots traverse to the longitudinal axis of the strap sized and shaped to accept a set pin formed on an end of the strap.
8. A radial support brace in accordance with claim 1, wherein a rod section extends from a first end of the first section of the second component and is sized and shaped to fit within a longitudinal channel in the second end of the first component to permit longitudinal movement of the first and second components.
9. A radial support brace in accordance with claim 1, wherein the top surface and opposing sides of the first end of the first section of the second component have an inverted U shaped cross section and the second end of the first component is sized and shaped to slide within the first end of the first section of the second component to provide longitudinal movement of the first and second components.
10. A radial support brace in accordance with claim 8, wherein a vertical slot extends downwardly from a top surface of the body section of the first component and open on opposing sides of the body section.
11. A radial support brace in accordance with claim 10, wherein a locking pin extends through the vertical slot in the body section of the first component, the locking pin sized and shaped to lock the first component in position relative to the second component.
12. A radial support brace in accordance with claim 11, wherein the locking pin has a pair of end plates connected by a rod, the rod having top and bottom surfaces, the rod sized and shaped to slide perpendicularly to the longitudinal axis of the first component within the vertical slot in the body section of the first component beneath the rod section extending from a first end of the first section of the second component within a longitudinal channel in the second end of the first component, the top surface of the locking pin tapered so that when locking pin is pushed from an unlocked position to a locked position the rod section extending from a first end of the first section of the second component is locked in position against walls of the longitudinal channel in the second end of the first component.
13. A radial support brace in accordance with claim 1, wherein the means at a second end of the first section to support the second end of the first section in abutment against a peripheral inner wall of the form or hole is an outer ring formed from a strap having inner and outer surfaces, top and bottom longitudinal edges, a first end and a second end which wraps around itself and having means to adjust the diameter of the outer ring, wherein along a portion of the top and bottom longitudinal edges of the strap are a downwardly facing receiving channel and opposing upwardly facing receiving channel and a second end of the first section has a flange perpendicular to the longitudinal axis of the second component, said flange sized and shaped to slideably fit within the downwardly facing receiving channel and opposing upwardly facing receiving channel and permit said adjustable support brace to move around said outer ring while extending radially inwardly from the outer ring.
14. A radial support brace in accordance with claim 1, wherein the means at a second end of the first section to support the second end of the first section in abutment against a peripheral inner wall of the form or hole is an arced flange perpendicular to the longitudinal axis of the second component and with the first section of the second component extending radially inwardly from the arced flange.
15. A support system for wooden posts having one end to be permanently encased in concrete, foam or other suitable aggregate in a cylindrical form within a hole in the ground or in a cylindrical hole in the ground without the use of a form, the support system securing the post prior to and during the process of encasing the wooden post, the support system comprising a plurality of spaced apart adjustable post support braces formed from a plurality of radial support braces comprising: a. a first component that has (i) a body section having top and bottom surfaces, opposing sides and first and second ends; (ii) means at a first end of the body section to attach the first component to a wooden post, b. a second component that has (i) a first section having a top surface, opposing sides and first and second ends; (ii) means at a second end of the first section to support the second end of the first section in abutment against a peripheral inner wall of the form or hole; (iii) means at a first end of the first section to cooperate with means at the second end of the first component to permit longitudinal movement of the first and second components; c. means to lock the first component in position relative to the second component.
16. A support system for wooden posts comprising a plurality of spaced apart adjustable post support braces formed from a plurality of radial support braces comprising: a. a first component that has (i) a body section having top and bottom surfaces, opposing sides and first and second ends; (ii) means at a first end of the body section to attach the first component to a wooden post, b. a second component that has (i) a first section having a top surface, opposing sides and first and second ends; (ii) means at a second end of the first section to support the second end of the first section in abutment against a peripheral inner wall of the form or hole; (iii) means at a first end of the first section to cooperate with means at the second end of the first component to permit longitudinal movement of the first and second components; c. means to lock the first component in position relative to the second component, wherein the second end of the first section has an opening is sized and shaped to permit a circular outer ring to pass through said opening and permit said adjustable support brace to move around said outer ring while extending radially inwardly from the outer ring.
17. A support system for wooden posts wherein each adjustable post support braces is formed from four radial support braces comprising: a. a first component that has (i) a body section having top and bottom surfaces, opposing sides and first and second ends; (ii) means at a first end of the body section to attach the first component to a wooden post, b. a second component that has (i) a first section having a top surface, opposing sides and first and second ends; (ii) means at a second end of the first section to support the second end of the first section in abutment against a peripheral inner wall of the form or hole; (iii) means at a first end of the first section to cooperate with means at the second end of the first component to permit longitudinal movement of the first and second components; c. means to lock the first component in position relative to the second component, wherein the second end of the first section has an opening is sized and shaped to permit a circular outer ring to pass through said opening and permit said adjustable support brace to move around said outer ring while extending radially inwardly from the outer ring.
18. A method of installing a wooden post having one end to be permanently encased in concrete, foam or other suitable aggregate in a cylindrical form within a cylindrical hole or in a cylindrical hole in the ground without the use of a form where the wooden post is secured prior to and during the process of encasing the wooden post by a support system for wooden posts according to claim 17, the method comprising: a. adjusting and locking the diameter of the circular adjustable outer ring of a first adjustable post support brace to the size of the cylindrical form or cylindrical hole; b. moving the radial support braces along the circular outer ring and attaching the first adjustable post support brace adjacent to a lower end of a wooden post to be inserted into the form within a cylindrical hole or in the cylindrical hole in the ground; c. optionally, locking the first component of each radial support brace in position relative to the second component of the radial support brace; d. adjusting and locking the diameter of the circular adjustable outer ring of a second adjustable post support brace to the size of the cylindrical form or cylindrical hole; e. moving the radial support braces along the circular outer ring and attaching the second adjustable post support brace to the end of the wooden post to be inserted into the form or in the cylindrical hole in the ground, wherein the second adjustable post support brace is spaced apart from the first adjustable post support brace; f. optionally, locking the first component of each radial support brace on the second adjustable post support in position relative to the second component of the radial support brace; g. inserting the end of the wooden post having the spaced apart adjustable post supports into the form or cylindrical hole in the ground; h. if required to have the wooden post in a desired linear, lateral, and plumb, vertical position, sequentially unlock, if required, the first component of opposing radial support braces of each spaced apart post support brace and move the wooden post to the desired position then lock the first component of each of the opposing radial support braces in position and repeat for the other set of radial support braces so the wooden post is secured prior to and during the process of encasing the portion of the post in the form or hole in the ground with concrete, foam or other suitable aggregate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] In order that the invention may be more clearly understood, embodiments thereof will now be described in detail by way of example, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0067] Having regard to
[0068] As shown in
[0069] In the embodiment illustrated the outer ring 12 is sized and shaped so that it can be adjusted to accommodate variably sized pre-manufactured cylindrical forms or equally shaped cylindrical holes. The cylindrical forms are usually from 9 inches to 12 inches in diameter which can accommodate 44 to 66 wooden posts. In the embodiment illustrated, the outer ring 12 is formed from a strap 16 having inner and outer surfaces 13, 14, top and bottom longitudinal edges 17, 18, a first end 19 and a second end 20. In the embodiment illustrated the strap 16 wraps around itself to form the circular outer ring 12 and has means to adjustment the diameter of the outer ring 12. In this embodiment, the means to adjust the diameter of outer ring 12 is a plurality of slots 21 traverse to the longitudinal axis of strap 16 sized and shaped to accept a set pin 22 formed on the inner surface 13 of the second end 20 of strap 16. Strap 16 is adjusted to a desired diameter as shown in
[0070] In the embodiment illustrated in
[0079] In the embodiment illustrated, first component 23 has means, generally indicated at 24, at a first end 25 of component 23 to attach component 23 to the wooden post 1. In the embodiment illustrated means 24 is a base plate 26 perpendicular to the longitudinal axis of the first component 23. Component 23 in the embodiment illustrated in
[0080] Each of the plurality of radial support braces, generally indicated at 15, in the embodiment illustrated in
[0081] As best illustrated in
[0082] The design of the radial support braces 15 can be reversed from the design illustrated, so the channel is formed on the second component 136 and a rod section on the first component 23 slides within the channel on the second component.
[0083] The embodiment illustrated shows a support system for wooden posts having one end to be permanently encased in concrete, foam or other suitable aggregate in a cylindrical form within an excavation in the ground or in a cylindrical excavation in the ground without the use of a form. The support system securing the post prior to and during the process of encasing the wooden post, comprises a plurality of spaced apart adjustable post support braces formed from a plurality of radial support braces in accordance the disclosure herein.
[0084] The support system for wooden posts illustrated in
[0085] Prior to the end 6 of the wooden post 1 being placed in the hole or excavation 3 with or without the use of a form 7, the pair of post support braces, generally indicated at 8, each post support brace formed from a plurality of the radial support braces 15 described above, are attached at spaced apart locations, 9, 10, on the portion 11 of the wooden post 1 that will be inserted into the hole 3. In the embodiment illustrated, a first end 25 of component 23 of each radial brace 15 is attached to wooden post 1 on each side of the wooden post 1 using fasteners through pilot holes 54 on each base plate 26. As shown in
[0086] The support system described and illustrated enables an improved method of installing a wooden post having one end to be permanently encased by concrete, foam or other suitable aggregate in a cylindrical form within a cylindrical hole or in a cylindrical hole in the ground without the use of a form where the post is secured prior to and during the process of encasing the end of the wooden post. A benefit of the use of the present invention is the job site is kept clear of protruding braces above ground used in known methods that can pose a tripping hazard.
[0087] The method comprises the steps: [0088] a. adjusting and locking the diameter of the circular adjustable outer ring 12 of a first adjustable post support brace 8a to the size of the cylindrical form 7 or cylindrical hole 3; [0089] b. moving the radial support braces 15 along the circular outer ring 12 and attaching at location 10 on the wooden post 1, the first adjustable post support brace 8a adjacent to a lower end 6 of a wooden post 1 to be inserted into the form within a cylindrical form 7 or in the cylindrical hole 3 in the ground; [0090] c. optionally locking the first component 23 of each radial support brace 15 in position relative to the second component 36 of the radial support brace 15; [0091] d. adjusting and locking the diameter of the circular adjustable outer ring 12 of a second adjustable post support brace 8b to the size of the cylindrical form 7 or cylindrical excavation 3; [0092] e. moving the radial support braces 15 along the circular outer ring 12 and attaching, at location 9, the second adjustable post support brace 8b to the portion 11 of the wooden post 1 to be inserted into the form 7 or in the cylindrical hole 3 in the ground, wherein the second adjustable post support brace 8b is spaced apart from the first adjustable post support brace 8a; [0093] f. optionally locking the first component 23 of each radial support brace 15 on the second adjustable post support 8b in position relative to the second component 36 of the radial support brace 15; [0094] g. inserting the portion 11 of the wooden post 1 having the spaced apart adjustable post supports 8 into the form 7 or cylindrical excavation 3 in the ground; [0095] h. if required to have the wooden post 1 in a desired linear, lateral, and plumb, vertical position, sequentially unlock (if required) the first component 23 of opposing radial support braces 15 of each spaced apart post support brace 8 and move the wooden post 1 to the desired position then lock the first component 23 of each of the opposing radial support braces 15 in position and repeat for the other set of radial support braces 15 so the wooden post 1 is secured prior to and during the process of encasing the portion 11 of the post in the form 7 or excavation in the ground 3 with concrete, foam or other suitable aggregate.
[0096] While the components that comprise the radial support braces 15 can be manufactured in the embodiment illustrated of HDPE (high density polyethlene), the components of the present inventions components can be manufactured from other materials.
[0097] Another embodiment of an adjustable support brace that can be utilized with the method of the present invention is illustrated in
[0106] In the embodiment illustrated, first component 123 is Y shaped and has means, generally indicated at 124, at a first end 125 of component 123 to attach component 123 to the corners of a wooden post. In the embodiment illustrated means 124 is the pair of flanges 126 extending outwardly at 45 to the longitudinal axis of the first component 123.
[0107] Each of the plurality of radial support braces 115 in the embodiment illustrated in
[0108] Outer ring 112 in the embodiment illustrated in
[0109] Each of the radial support braces 115 can be adjusted in length. The second end 130 of the first component 123 slides into the second component 136. The top surface and opposing sides of the second component 136 have an inverted U shaped cross section and the first component 123 is sized and shaped to slide within the second component to provide longitudinal movement of the first and second components. The design of the first and second components can be reversed so the second component slides within the first component.
[0110] In the embodiment illustrated in
[0111] Another embodiment of an adjustable support brace 200 is illustrated in
[0112] Each of the plurality of radial support braces 215 in the embodiment illustrated in
[0113] In the embodiment illustrated in
[0114] While the principles of the invention have been shown and described in connection with specific embodiments, it is to be understood that such embodiments are by way of example and are not limiting as is evident from the foregoing description, certain aspects of the present invention are not limited by the particular details illustrated in the drawings. Other modifications and applications, or equivalents, will occur to those skilled in the art. The terms having, comprising and including and similar terms as used in the foregoing specification are used in the sense of optional or may include and not as required. Many changes, modifications, variations and other uses and applications of the present construction will, however, become apparent to those skilled in the art after considering the specification and attached drawings. All such changes, modifications, variations and other uses and applications which do not depart from the spirit and scope of the invention are deemed to be covered by the invention which is limited only by the claims that follow. The scope of the disclosure is not intended to be limited to the embodiments shown herein, but is to be accorded the full scope consistent with the claims, wherein reference to an element in the singular is not intended to mean one and only one unless specifically so stated, but rather one or more. All structural and functional equivalents to the elements of the embodiment described throughout the disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and intended to be encompassed by the claims.