ARTICLE
20250374996 ยท 2025-12-11
Inventors
- Isamu MICHIHATA (Kurobe-shi, JP)
- Yui MIYAWAKI (Kurobe-shi, JP)
- Wataru KURIYAMA (Kurobe-shi, JP)
- Ayumi FUJISAKI (Kurobe-shi, JP)
Cpc classification
International classification
Abstract
Article includes: male and female fastening parts secured onto separate locations on the article, the male and female fastening parts being mutually engageable; and at least one article component having a nappable region with which the male fastening part is brought into contact at least partially. The male fastening part includes a multiplicity of male engagement elements where male engagement elements are two-dimensionally arranged, the multiplicity of male engagement elements including two or more male engagement elements each having a top surface that is brought into contact with the nappable region. The respective ones of the male engagement elements of the multiplicity of male engagement elements or of the two or more male engagement elements are made of a same polymer material having a bend elastic constant of 800 MPa or less, or 500 MPa or less, or 450 MPa or less.
Claims
1. An article comprising: male and female fastening parts secured onto separate locations on the article, the male and female fastening parts being mutually engageable; and at least one article component having a nappable region with which the male fastening part is brought into contact at least partially, wherein the male fastening part includes a multiplicity of male engagement elements where male engagement elements are two-dimensionally arranged, the multiplicity of male engagement elements including two or more male engagement elements each having a top surface that is brought into contact with the nappable region, and the respective ones of the male engagement elements of the multiplicity of male engagement elements or of the two or more male engagement elements are made of a same polymer material having a bend elastic constant of 800 MPa or less, or 500 MPa or less, or 450 MPa or less.
2. The article of claim 1, wherein the female fastening part includes a multiplicity of loops in which respective loops are upright as a multiplicity of female engagement elements, and the nappable region includes a woven or knitted structure where respective unit structures of the woven or knitted structure are laid-down.
3. The article of claim 2, wherein the woven or knitted structure includes a group of piles where piles are two-dimensionally arranged.
4. The article of claim 2, wherein a maximum number of the unit structures contacted by one top surface is 9 or less, 7 or less, or 5 or less.
5. The article of claim 4, wherein a minimum number of the unit structures contacted by one top surface is 2 or more, or 3 or more.
6. The article of claim 1, wherein the bend elastic constant of the polymer material is 100 MPa or more or 150 MPa or more.
7. The article of claim 6, wherein the male engagement element includes a stem and at least one protrusion protruding from the stem, the top surface being a curved surface.
8. The article of claim 7, wherein the top surface has a larger width in a first direction along which the at least one protrusion protrudes from the stem, and a smaller width in a second direction orthogonal to the first direction, the smaller width is or less of a pitch interval of the male engagement elements or of the rows of the male engagement elements in the second direction.
9. The article of claim 8, wherein the smaller width is or less of the pitch interval.
10. The article of claim 9, wherein the smaller width is in a range of 0.3 mm to 0.9 mm.
11. The article of claim 10, wherein the smaller width is in a range of 0.45 mm to 0.75 mm.
12. The article of claim 1, wherein the male engagement elements of the multiplicity of male engagement elements are arranged at a density in a range of 20 pieces/cm.sup.2 to 100 pieces/cm.sup.2.
13. The article of claim 1, wherein the at least one article component is a composite material in which nappable piles are formed on a surface of a soft layer.
14. The article of claim 1, wherein the article is a wetsuit, sportswear, clothing, bag or pouch.
15. The article of claim 1, wherein the bend elastic constant is in a range from 100 MPa to 450 MPa.
16. The article of claim 1 in which the article is a wetsuit, wherein the male and female fastening parts are located on both sides of a slide fastener that extends from a neck toward a waist of the wetsuit.
17. The article of claim 1, wherein the polymer material includes a polyester elastomer.
18. The article of claim 1, wherein the male fastening part consists of a polyester elastomer.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
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[0027]
[0028]
DETAILED DESCRIPTION
[0029] Hereinafter, non-limiting embodiments and features of the present invention would be discussed with reference to drawings. In a case where an article is a wearable article on a human body, an inward direction matches a direction directed to the human body, and an outward direction matches a direction directed away from the human body. In a case where an article is not a wearable article on a human body, the inward and outward directions may be redefined in light of a main feature of the article. For example, in a case where the article is a bag, its main feature lies in its accommodation space, and thus the inward direction matches a direction directed to the accommodation space and the outward direction matches a direction directed away from the accommodation space.
[0030]
[0031] In more detail, the wetsuit is produced by sewing multiple fabric pieces of a given thickness (3 mm, 5 mm or the like) with waterproofness and heat-insulating capability. Each fabric piece may have a soft layer such as a lubber-made sponge layer with multiple pores; and a skin layer formed on (e.g. laminated on or embedded in) one or both sides of the soft layer. The skin layer may include a woven or knitted structure for a purpose of better contact with a human skin, and this may be referred to as a jersey layer. The woven or knitted structure may typically include nappable piles, but other structures may be employed instead. Of course, the fabric of the wetsuit may be used in articles other than the wetsuits in some cases.
[0032] The male and female fastening parts 3,4 configure a so-called hook-and-loop fastener, and are respectively secured onto separate locations on the article 1 in a mutually engageable manner. In detail, the two parts are arranged on both sides of a slide fastener extending from a neck toward a waist of a wetsuit. As described below, a fabric portion around the female fastening part 4 includes a nappable region 5 with which the male fastening part 3 may be brought into contact at least partially. Note that, the nappable region 5 is not necessarily formed on the external side of the fabric portion, and may be formed on the internal side of the fabric portion. It is envisaged that the male fastening part 3 may abut on the fabric portion on the back side of the female fastening part 4 (i.e. the internal side of the fabric portion) due to the softness of the fabric portion.
[0033] The male fastening part 3 may be produced through a common injection molding using top and bottom molds or may be produced by using an extruder and a die wheel having a peripheral surface where molding cavities are arranged. The female fastening part 4 may be produced (e.g. woven) from a multiplicity of threads by using an automatic loom. Needless to say, there is no limitation on the number of the male and female fastening parts 3,4 included in the article 1.
[0034] Taking the
[0035] Now, the male fastening part 3 will be described. For the sake of description, a height direction D1, a front-rear direction D2, and a lateral direction D3 are defined for the male fastening part 3. As be appreciated from the following description, the height direction D1 matches a standing direction of a male engagement element 32 from a first base layer 31. The front-rear direction D2 is one direction orthogonal to the height direction D1, and matches a protruding direction of a protrusion 32b from a stem 32a (therefore, this direction may be reversed between the arrays of male engagement elements 32). The lateral direction D3 is a direction orthogonal to the height direction D1 and the front-rear direction D2.
[0036] The male fastening part 3 has a first base layer 31 and a multiplicity of male engagement elements G32 where male engagement elements 32 are two-dimensionally arranged on a main surface of the first base layer 31. The first base layer 31 and each of the male engagement elements 32 are molded integrally from a same polymer material, and the first base layer 31 and the respective male engagement elements 32 are continuous integrally. The first base layer 31 is typically formed to have a constant thickness but may be thinned partially. The first base layer 31 is secured onto the inner surface of the fabric portion 2a by sewing, adhesion, welding or the like, and each male engagement element 32 of the multiplicity of male engagement elements G32 protrudes (e.g. inwardly) from the fabric portion 2a.
[0037] The multiple male engagement elements G32 are arranged two-dimensionally i.e. in M columns and N rows, M and N each indicating a natural number of 2 or more (see
[0038] Note that the peel strength is indicated by a force required to peel off one from the other of the engaged male and female fastening parts 3 and 4 in a perpendicular direction to the common plane (e.g. with picking an edge of the male fastening part 3 and pulling it off the female fastening part 4). The shear strength is indicated by a force required to displace one relative to the other of the engaged male and female fastening parts 3 and 4 in the in-plane direction.
[0039]
[0040] Each male engagement element 32 is a type of hook with a direction of engagement restricted in one direction with respect to a circumferential direction of the element. Each male engagement element 32 includes a stem 32a that stands on the main surface of the first base layer 31, and at least one (typically single) protrusion 32b that protrudes along the surface from the stem 32a (e.g. a head of the stem 32a) at a height away from the main surface of the first base layer 31. As the protrusion 32b protrudes from the stem 32a, a space SP1 is formed between the protrusion 32b and the main surface of the first base layer 31, allowing engagement between the loop 43 and the protrusion 32b.
[0041] Description follows with reference to
[0042] The top surface 35 has two curved surfaces on the both front and rear sides extending so as to gradually approach the first base layer 31 from the highest position located farthest from the first base layer 31, and these curved surfaces are coupled to form an arch-like curved surface. The top surface 35 may possibly be a flat surface, for example, that is parallel to a plane where the first base layer 31 is provided, but may preferably be a curved surface from a viewpoint of softer contact with the nappable region 5. When the engaging side of the male fastening part 3 (the multiplicity of male engagement elements G32) is seen in the height direction, it is observed that the top surface 35 and the back surface 36 are adjacent in the front-rear direction for each male engagement element 32.
[0043] A boarder between the top surface 35 and the terminal end surface 38 is positioned in the plane L5. A boarder between the top surface 35 and the back surface 36 is positioned in the plane L4. The planes L4,L5 both are orthogonal to a plane where the first base layer 31 exists, and may be defined based on the following description for the respective male engagement elements 32. The plane L5 is positioned at a location where an imaginary plane (not illustrated), orthogonal to the plane where the first base layer 31 exists, is brought into initial contact with the protrusion 32 of the male engagement element 32 after being shifted rightward from an initial position on the left side of the male engagement element 32 toward that male engagement element 32 when
[0044] Note that the terminal end surface 38 is a curved surface that faces the main surface of the first base layer 31 from an obliquely upward position. The concave surface 39 is formed at an appropriate depth for engagement with the female engagement element (the loop). The concave surface 39 is positioned on the opposite side of the top surface 35 and contributes in increased softness of the protrusion 32b.
[0045] The male engagement element 32 has side surfaces 96,97 by which its lateral width is defined in the lateral direction D3 (see
[0046] The male engagement element 32 may possibly be a mushroom-type where a direction of engagement is not restricted with respect to the circumferential direction of the element. The mushroom-type male engagement element has a stem and a head, for example. The stem has a cross sectional shape of circle, oval or polygon or the like. The head is connected to the top end of the stem, and has a top surface of a circular or oval or other shape. The top surface of the head may be a flat or curved surface.
[0047] Further description will be made on the female fastening part 4 and the nappable region 5 with reference to
[0048]
[0049]
[0050] In the present embodiment, the multiplicity of male engagement elements G32 includes two or more male engagement elements 32 each having a top surface 35 that is brought into contact with the nappable region 5. Furthermore, the respective male engagement elements 32 of the multiplicity of male engagement elements G32 or of the two or more male engagement elements 32 are made of a same polymer having a bend elastic constant of 800 MPa or less, 500 MPa or less, or 450 MPa or less. This suppresses the above-noted beat-triggered rising of the unit structure of the woven or knitted structure by the male engagement element 32. Straightforwardly speaking, the male engagement elements 32 are softened sufficiently compared with common ones (e.g. the comparative example 2 noted below). This suppresses the unit structure of the woven or knitted structure from being easily slackened as beaten by the male engagement elements 32 particularly by the top surfaces 35, thus avoiding deteriorated surface condition of the fabric portion 2b. Preferably, the polymer material has a bend elastic constant of 100 MPa or more, or 150 MPa or more, ensuring sufficient engagement with the loop 43 of the female engagement element. Note that the bend elastic constant should be measured based on JIS K 7171. The polymer material may include a polyester elastomer, but other elastomers such as polypropylene, polyethylene, polypropylene-polyethylene block copolymer, vinyl chloride, polyacetal, and polyamide may be used alternatively or additionally.
[0051] Not every male engagement element 32 of the multiplicity of male engagement elements G32 may be brought into contact with the nappable region 5, depending on respective planar sizes of or a relative position between the male fastening part 3 and the female fastening part 4. Therefore, it is envisaged that the male engagement elements 32 of a subset of the multiplicity of male engagement elements G32 are brought into contact with the nappable region 5. Regardless of this, the respective male engagement elements 32 of the multiplicity of male engagement elements G32 are typically molded to have the same shape and the same size from a viewpoint of design or manufacturing efficiency.
[0052] The maximum number of the piles 6 of the woven or knitted structure (in the nappable region 5) contacted by one top surface 35 may be 9 or less, 7 or less or 5 or less. In such case, the load received by each pile 6 would likely be not negligible relatively, likely causing the beat-triggered rising of the piles 6 and likely allowing the male engagement elements 32 to be caught. Therefore, there is a particular advantage in the use of the male fastening part 3 according to the present disclosure. Note that, the pile 6 is a non-limiting example of a unit structure of the woven or knitted structure (the same applies hereinbelow).
[0053] The minimum number of the piles 6 contacted by one top surface 35 may be 2 or more, or 3 or more. The load is shared by the respective piles 6, suppressing the beat-triggered rising of the piles 6.
[0054] The above two conditions may be unified so that the number of the piles 6 contacted by one top surface 35 may be in a range of 2 to 9, 2 to 7, or 2 to 5.
[0055] The top surface 35 may have a larger width W2 in the front-rear direction D2, and a smaller width W1 in the lateral direction D3. The larger width W2 is defined between the two planes L4 and L5 noted above. The smaller width W1 is defined between two parallel planes including the above-noted side surfaces 96 and 97 (see
[0056] Most typically, the pitch interval P1 is in a range of 0.3 mm to 4.0 mm, or 1.5 mm to 2.5 mm. Additionally or alternatively, the smaller width is in a range of 0.3 mm to 0.9 mm, or in a range of 0.45 mm to 0.75 mm. The larger width is in a range of 0.5 mm to 1.5 mm, or in a range of 0.7 mm to 1.2 mm.
[0057] Aspect ratio (W1/W2) of smaller width/larger width may be 0.2 or more, or 0.4 or more. The smaller width may be purposely increased so as to increase the aspect ratio. Of course, if the aspect ratio were too large, smoother engage with loop 43 of the female engagement element (with a common aperture size) may be difficult. Therefore, the aspect ratio is preferably 1.8 or less, or 0.7 or less.
[0058] By way of precaution, in the adjacent rows of the male engagement elements 32 in the lateral direction (column direction), the protrusions 32b protrude from the stems 32a in opposite directions, but should not be limited to this. It is possible to reverse the protruding direction of the protrusion alternately every one-row or every two-rows. The article should not be limited to the wetsuit, and may be a sportswear or clothing, or a bag or pouch.
WORKING EXAMPLE
[0059] In the comparative examples 1, 2 and the working examples 1-3, respective male fastening part was repeatedly pushed over 1000 times with a same load onto a nappable region of a same pile structure, and the extent of naps in the nappable region was observed. The male engagement elements were hook-type as illustrated except for the comparative example 1, and were arranged as shown in the drawings. The density of the piles was about 5000 pieces/cm.sup.2.
[0060] The comparative example 1 used male engagement elements which are configured by cutting loops of monofilaments instead of the hook-type male engagement elements. Polyamide having a bend elastic constant of 2800 MPa was used as the polymer material of the male fastening part. The arrangement density of the male engagement elements was 60 pieces/cm.sup.2.
[0061] The comparative example 2 used a male fastening part which consists of a polymer material of polypropylene having a bend elastic constant of 1800 MPa. The arrangement density of the male engagement elements was 39.2 pieces/cm.sup.2. The smaller width of the top surface was 0.3 mm. The larger width of the top surface was 1.05 mm.
[0062] The working example 1 used a male fastening part which consists of a polymer material of polyester elastomer having a bend elastic constant of 490 MPa. The arrangement density of the male engagement elements was 39.2 pieces/cm.sup.2. The smaller width of the top surface was 0.3 mm. The larger width of the top surface was 1.05 mm.
[0063] The working example 2 used a male fastening part which consists of a polymer material of polyester elastomer having a bend elastic constant of 290 MPa. The arrangement density of the male engagement elements was 39.2 pieces/cm.sup.2. The smaller width of the top surface was 0.3 mm. The larger width of the top surface was 1.05 mm.
[0064] The working example 3 used a male fastening part which consists of a polymer material of polyester elastomer having a bend elastic constant of 162 MPa. The arrangement density of the male engagement elements was 39.2 pieces/cm.sup.2. The smaller width of the top surface was 0.3 mm. The larger width of the top surface was 1.05 mm.
[0065] As shown in
[0066] In the working example 4, the smaller width of the top surface of the male engagement element was doubled compared with the working example 2. In the working example 5, the smaller width of the top surface of the male engagement element was doubled compared with the working example 3. The pitch interval P1 was constant. As shown in
[0067] Based on the above disclosure, those skilled in the art may make various changes to the respective features and the respective embodiments. The codes incorporated in the claims are for reference only and should not be referred to for a purpose of limiting the scope of claims.
REFERENCE CODES
[0068] 1: Article [0069] 2: Article component [0070] 3: Male fastening part [0071] 4: Female fastening part [0072] 5: Nappable region [0073] 32: Male engagement element [0074] 32a: Stem [0075] 32b: Protrusion [0076] 35: Top surface [0077] 43: Loop [0078] 59: Component thread