PRINT HEAD AND IMAGE FORMING APPARATUS
20250377607 ยท 2025-12-11
Inventors
- Akito Teramoto (Sakai City, JP)
- KENZO OHKUBO (Sakai City, JP)
- HIROSHI YAMAMOTO (Sakai City, JP)
- Katsuaki Yamada (Sakai City, JP)
Cpc classification
G03G15/80
PHYSICS
International classification
Abstract
A print head 3 includes: a light-emitting element substrate 311 having a plurality of light-emitting elements 31-31 arranged in a line; a lens array 32 that focuses light emitted from the plurality of light-emitting elements 31-31 onto an image carrier (1); and a support member 316 that supports the light-emitting element substrate 311, and a film-like protruding portion 317 protrudes from the support member 316. The support member 316 is provided with a space SP having an opening SPa opened to the outside. The protruding portion 317 is disposed in a state of being bent from the opening SPa of the space SP into the space SP.
Claims
1. A print head comprising: a light-emitting element substrate having a plurality of light-emitting elements arranged in a line; a lens array that focuses light emitted by the plurality of light-emitting elements on an image carrier; and a support member that supports the light-emitting element substrate, wherein a film-like protruding portion protrudes from the support member, the support member is provided with a space having an opening opened to outside, and the protruding portion is disposed in a state of being bent from the opening of the space into the space.
2. The print head according to claim 1, wherein the light-emitting element substrate is a film-like light-emitting element panel, and the protruding portion is a panel portion of the light-emitting element panel protruding from at least the support member and/or a film-like connection cable member connected to the light-emitting element panel.
3. The print head according to claim 1, wherein the protruding portion is bent in a state of being along a first inner side surface on a side of the lens array in the space.
4. The print head according to claim 3, wherein the first inner side surface in the space is inclined with respect to the light-emitting element substrate.
5. The print head according to claim 1, wherein the protruding portion is bent in an S shape.
6. The print head according to claim 1, further comprising a connection substrate connected to an end portion of the protruding portion on a side opposite to the support member, wherein a second inner side surface on a side opposite to the lens array in the space is inclined with respect to the light-emitting element substrate, and the connection substrate is provided along the second inner side surface without projecting from inside of the space.
7. The print head according to claim 6, wherein the connection substrate is provided with a connector terminal that does not project from the inside of the space.
8. The print head according to claim 7, wherein the connector terminal is provided along the connection substrate.
9. The print head according to claim 1, wherein the first inner side surface on the side of the lens array and the second inner side surface on the side opposite to the lens array are bent at an acute angle in the space.
10. The print head according to claim 1, wherein a bending portion of the protruding portion has a curvature radius of 6 mm or more.
11. The print head according to claim 1, wherein the protruding portion is held on an inner side surface in the space by a repulsive force due to bending in a state where the protruding portion is bent in the space.
12. An image forming apparatus comprising the print head according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0028] Embodiments according to an aspect of the present disclosure will be described below with reference to the drawings. In the following description, the same components are denoted by the same reference signs. Names and functions of the same components are also identical. Therefore, detailed descriptions thereof will not be repeated.
Image Forming Apparatus
[0029]
[0030] Image data processed in an image forming apparatus main body 101 of the image forming apparatus 100 corresponds to a color image using colors including black (K), cyan (C), magenta (M), and yellow (Y), or a monochrome image using a single color (for example, black). Thus, four of each of the photosensitive drum 1 (an image carrier), a charger 2, a print head 3, a developing device 4, a primary transfer device 5, and a drum cleaning device 6 are provided in order to form four types of toner images corresponding to colors, and four image stations Pa, Pb, Pc, and Pd are formed, each corresponding to black, cyan, magenta, and yellow. It is noted that the image forming apparatus 100 may be a monochrome image forming apparatus.
[0031] In each of the image stations Pa, Pb, Pc, and Pd, the chargers 2-2 uniformly charge surfaces 1a of the photosensitive drums 1-1 driven to rotate in a predetermined rotation direction R, to a predetermined potential. The print heads 3-3 expose the surfaces 1a of the photosensitive drums 1-1 to form electrostatic latent images on the surfaces 1a of the photosensitive drums 1-1. The developing device 4 develops the electrostatic latent images on the surfaces 1a of the photosensitive drums 1-1, and forms a toner image on the surfaces 1a of the photosensitive drums 1-1. As a result, the toner image of each color is formed on the surface 1a of each of the photosensitive drums 1-1. The drum cleaning devices 6-6 remove and collect residual toner from the surfaces 1a of the photosensitive drums 1-1. The primary transfer devices 5-5 sequentially superimpose and transfer the toner images of the colors on the surface 1a of each of the photosensitive drums 1-1 onto an intermediate transfer belt 23 making a revolving motion by means of a drive roller 21 and a driven roller 22 in a belt drive device 20, thereby forming a color toner image on the intermediate transfer belt 23. A belt cleaning device 7 removes and collects a residual toner from the intermediate transfer belt 23.
[0032] A transfer nip portion TN is formed between the intermediate transfer belt 23 and a transfer roller 81 of a secondary transfer device 8. The transfer roller 81 of the secondary transfer device 8 transfers the color toner image on the surface of the intermediate transfer belt 23 onto a sheet P, such as a recording sheet conveyed through a sheet conveyance path 11, while sandwiching the sheet P in the transfer nip portion TN and conveying the sheet P together with the intermediate transfer belt 23. A fusing device 9 fuses the color toner image on the sheet P by sandwiching the sheet P between a fusing member (in this example, a fusing belt 91) and a pressure member (in this example, a pressure roller 92) and applying heat and pressure to the sheet P.
[0033] The sheet P is pulled out from a paper feed cassette 13 by a pickup roller 12, conveyed through the sheet conveyance path 11, passes through the secondary transfer device 8 and the fusing device 9, and is discharged to a discharge tray 15 via a discharge roller 14. In the sheet conveyance path 11, a registration roller 16 and the like are disposed. The registration roller 16 temporarily stops the sheet P, aligns the leading edges of the sheet P, and then starts conveying the sheet P in accordance with a timing of transferring the toner image at the transfer nip portion TN between the intermediate transfer belt 23 and the transfer roller 81.
[0034]
[0035]
[0036] In the following description, a plurality of light-emitting elements 31-31 in the print heads 3-3 will be described as organic EL diodes (OLED: Organic Light-Emitting Diode, hereinafter simply referred to as OLEDs). The light-emitting elements 31-31 are not limited to OLEDs, but may be light-emitting elements such as inorganic light-emitting diodes (LEDs) or, for example, nano-light-emitting diodes (nanoscale light-emitting diodes), which are light-emitting diodes (LEDs) having a size smaller than a micrometer.
[0037] Since the print heads 3-3 and the like have the same configuration, they are illustrated in one drawing in
[0038] The image forming apparatus 100 according to the present embodiment includes the photosensitive drum 1 and the print head 3 having a long length. The print head 3 includes the light-emitting element substrate 311 and a lens array 32. The light-emitting element substrate 311 has a plurality of light-emitting elements 31-31 (see
[0039] The lens array 32 extends in the longitudinal direction L and focuses light emitted by the light-emitting elements 31-31 onto the surface 1a of the photosensitive drum 1. The lens array 32 is disposed to face the light-emitting elements 31-31.
[0040] The print head 3 is provided on the bridging portion 210. The bridging portion 210 is bridged between the main body frames FL of the image forming apparatus main body 101 (see
[0041] In this example, between the main body frames FL1, FL2, the main body frame FL3 is bridged along the rotation axis direction X and the left-right direction Y. The bridging portion 210 is mounted on the main body frame FL3.
Print Head
[0042] As illustrated in
[0043] In this example, the driving member 312 includes a flexible circuit board 312a (connection cable member), a printed wiring board 312b (PWB) (connection substrate), a driving circuit element 312c, and a protective member 312d. One end portion of the connection cable member (312a) is connected to one end portion of the light-emitting element panel (311), and an other end portion thereof is connected to one end portion of the printed wiring board 312b. The connection cable member (312a) is a flexible circuit board (COF: Chip on Film) in which the driving circuit element 312c (driver IC) for driving the OLED elements (31-31) on the light-emitting element panel (311) is mounted on a film. The printed wiring board 312b connected to the connection cable member (312a) has an input terminal 312b1 (see
[0044] The lens holding member 313 is a frame-shaped member surrounding outer peripheral surfaces 32a-32a (see
[0045] The fixing member 314 is formed in a rectangular parallelepiped shape. A rear surface of the light-emitting element substrate 311 (light-emitting element panel provided with the light-emitting elements 31-31) opposite to the light-emitting elements 31-31 is bonded to a surface 314a of the fixing member 314 on a side of the photosensitive drum 1 (one side N1) in the optical axis direction N by an adhesive member E (for example, a double-sided adhesive tape) (see
[0046] Relative positions (positions in the longitudinal direction L, in the width direction M, and in the optical axis direction N) of the plurality of light-emitting elements 31-31 and the lens array 32 are positioned and adjusted in advance by using a jig or the like in a production process.
[0047] The main body member 315 includes a placement portion 315a, a bent portion 315b, and a substrate guide portion 315c. The placement portion 315a, the bent portion 315b, and the substrate guide portion 315c are integrally formed.
[0048] The fixing member 314 is disposed in the placement portion 315a. The placement portion 315a is provided with a placement surface 315al on which the fixing member 314 is disposed in such a way that a rear surface 314b of the fixing member 314 on a side of the bridging portion 210 comes into contact with the placement surface 315al. This allows the fixing member 314 to be reliably disposed on the placement surface 315al of the placement portion 315a. A plurality of (two) positioning protrusions or recesses (positioning protrusions 315a2, 315a2 in this example) (see
[0049] The bent portion 315b is bent at an acute angle (for example, 60 degrees or less, about 50 degrees in this example) relative to the placement portion 315a. The printed wiring board 312b is fixed to a surface 315b1 (inner side surface) of the bent portion 315b facing the placement portion 315a. The input terminal 312b1 is provided at an entrance side (opening Spa side) end portion of a space SP between the placement portion 315a and the bent portion 315b of the printed wiring board 312b, and the connector CN is connected toward the space SP.
[0050] The substrate guide portion 315c has a curved portion 315c1 that folds back the film-like protruding portion 317 from the support member 316 (314, 315) toward the space SP. The curved portion 315c1 is curved in such a way that the protruding portion 317 on a side of the lens holding member 313 is folded back by 180 degrees or more [in this example, between the light-emitting element panel (311) and the connection cable member (312a)]. The curved portion 315c1 projects to one side (in this example, an other side M2) in the width direction M from the lens holding member 313. A panel portion 311b of the light-emitting element panel (311) on a side of the connection cable member (312a) and a portion of the connection cable member (312a) on a side of the light-emitting element panel (311) are bonded to the curved portion 315c1 with an adhesive member E. Accordingly, the curved portion 315c1 can reliably fold back the protruding portion 317 [in this example, the connection cable member (312a)] into the space SP. The protective member 312d faces a portion corresponding to the curved portion 315c1 of the protruding portion 317, and is curved along the curved portion 315c1. As illustrated in
[0051] The fastening member SC1 inserts through the through hole 312d1 of the protective member 312d on an other side L2 in the longitudinal direction L so that the protective member 312d is fastened to the fastened portion 315e of the main body member 315. This allows the end portion of the protective member 312d on the other side L2 in the longitudinal direction L to be fixed to the main body member 315. In the printed wiring board 312b, a positioning hole 312b2 of the printed wiring board 312b is positioned by the positioning protrusion 315b2 of the bent portion 315b on the other side L2 in the longitudinal direction L. In such a state, a fastening member SC2 (male screw) inserts through a through hole 315b3 of the bent portion 315b and a through recess 312b3 of the printed wiring board 312b on the one side L1 in the longitudinal direction L so that the printed wiring board 312b is fastened to a fastened portion 312e2 (female screw) of the retainer 312e. This allows the protective member 312d to be held in a state where the protective member 312d is positioned at the bent portion 315b.
[0052] An end portion of a part [connection cable member (312a)] of the protruding portion 317 provided in the space SP on a side of the printed wiring board 312b is folded back at a corner portion between the placement portion 315a and the bent portion 315b, and is connected to the printed wiring board 312b.
[0053] The driving circuit element 312c is provided on a side of the placement portion 315a of the connection cable member (312a). A recessed portion 315a5 for preventing interference of the connection cable member (312a) with the driving circuit element 312c is provided on a surface 315a4 recess portion (inner side surface) of the placement portion 315a facing the bent portion 315b.
[0054] The main body member 315 is provided with a pair of side plates 315f, 315g (see
[0055] Next, a method of manufacturing the print head 3 will be described below with reference to
[0056]
[0057] In the method of manufacturing the print head 3, first, as illustrated in
[0058] Next, as illustrated in
[0059] Next, as illustrated in
[0060] Next, as illustrated in
[0061] Next, as illustrated in
[0062] Next, as illustrated in
Present Embodiment
[0063] As illustrated in
[0064] The support member 316 is provided with a space SP having an opening SPa opened to the outside. The protruding portion 317 is disposed in a state of being bent from the opening SPa of the space SP into the space SP. Herein, as illustrated in
[0065] In the present embodiment, since the film-like protruding portion 317 is disposed in a state of being bent from the opening SPa of the space SP into the space SP, it is possible to reduce a size of the support member 316 (for example, a size in the optical axis direction N) in a state where the length of the protruding portion 317 is secured, and it is possible to achieve miniaturization of the print head 3 to that extent. In addition, at least a part (a part in this example) of the protruding portion 317 can be accommodated in the space SP from the opening SPa in the support member 316. As a result, damage to the protruding portion 317 due to interference from outside can be suppressed. In this example, the protective member 312d is provided so as to face exposed portions of the protruding portions 317 (311b, 312a). Therefore, the exposed portions of the protruding portions 317 (311b, 312a) can be reliably protected.
[0066] In this embodiment, the light-emitting element substrate 311 is a film-like light-emitting element panel. The protruding portion 317 is a film-like panel portion 311b of the light-emitting element panel (311) which protrudes from at least the support member 316 and/or (in this example, and) a film-like connection cable member (312a) connected to the light-emitting element panel (311).
[0067] With this configuration, the panel portion 311b of the light-emitting element substrate 311 which protrudes from at least the support member 316 and/or the film-like connection cable member (312a) [in this example, a part of the connection cable member (312a)] connected to the light-emitting element substrate 311 can be reliably accommodated in the space SP through the opening SPa of the space SP in the support member 316.
[0068] Specifically, the entire light-emitting element panel (311) is formed in a film shape, and is longer than the support member 316 in the width direction M perpendicular to the longitudinal direction L of the print head 3, and/further (in this example, further), the connection cable member (312a) is connected to an end portion of the light-emitting element panel (311) on a side opposite to the plurality of light-emitting elements 31-31. In this example, a part of the connection cable member (312a) is accommodated in the space SP from the opening SPa. The entire connection cable member (312a) is formed in a film shape and is elongated in the width direction M. The film-like connection cable member (312a) is a film-like substrate (COF: Chip on Film) on which a semiconductor integrated circuit (specifically, a driver IC) is mounted. The driver IC controls light emission timings of the plurality of light-emitting elements 31-31.
[0069] In the present embodiment, the protruding portion 317 is bent along a first inner side surface (315a4) on a side of the lens array 32 in the space SP.
[0070] With this configuration, the protruding portion 317 accommodated in the space SP can be made as long as possible.
[0071] Specifically, the support member 316 includes a fixing member 314 that fixes the light-emitting element substrate 311 and a main body member 315 that holds the fixing member 314. The fixing member 314 fixes a side (N2) opposite to the light emitting side of the light-emitting element substrate 311 in the optical axis direction N. The main body member 315 holds the side (N2) opposite to the light emitting side of the fixing member 314 in the optical axis direction N. Herein, the support member 316 is constituted by two members of the fixing member 314 and the main body member 315, and this is for securing a focal length of the lens array 32 for the plurality of light-emitting elements 31-31. Namely, the fixing member 314 is formed of a material (resin material) capable of ensuring flatness of the surface on the side where the plurality of light-emitting elements 31-31 are provided. On the other hand, the main body member 315 is formed of a material (a resin material which is generally used in many cases) which is less required to have flatness than the fixing member 314. Examples of the material that can be used for the fixing member 314 include a resin material having excellent strength, deformation resistance, rigidity, and heat resistance, such as a resin material having a thermal shrinkage rate smaller than a specified shrinkage rate, and a typical example thereof is a liquid crystal polymer. The material that can be used for the main body member 315 is not particularly limited, and examples thereof include resin materials such as ABS and polycarbonate. The main body member 315 has a curved portion 315h which is curved in a convex shape toward one of one side (M1) and the other side M2 in the width direction M (toward the other side M2 in this example). The space SP is provided so as to be deep in a direction intersecting (in this example, perpendicular to) the light-emitting element substrate 311. The protruding portion 317 is bent along the first inner side surface (315a4) on the lens array 32 side in the optical axis direction N in the space SP.
[0072] In the present embodiment, the first inner side surface (315a4) in the space SP is inclined with respect to the light-emitting element substrate 311. Specifically, the first inner side surface (315a4) in the space SP is inclined so as to be higher on the opening SPa side and lower on the side opposite to the opening SPa with respect to the light-emitting element substrate 311 in the width direction M.
[0073] With this configuration, the protruding portion 317 can be gently bent into the space SP from the opening SPa of the space SP, and damage to the protruding portion 317 due to bending can be suppressed to that extent.
[0074] In the present embodiment, the protruding portion 317 is bent in an S shape.
[0075] With this configuration, the protruding portion 317 can be efficiently and stably accommodated in the space SP from the opening SPa of the space SP in a state where damage to the protruding portion 317 due to bending is suppressed.
[0076] In the present embodiment, the print head 3 further includes a connection substrate (312b) [in this example, a rigid connection substrate (312b) that is harder than the protruding portion 317] which is connected to an end portion of the protruding portion 317 on the side opposite to the support member. A second inner side surface (315b1) on the side opposite to the lens array 32 in the space SP is inclined with respect to the light-emitting element substrate 311. In this example, the second inner side surface (315b1) is inclined at an inclination angle greater than an inclination angle of the first inner side surface (315a4) with respect to the light-emitting element substrate 311.
[0077] The connection substrate (312b) is provided along the second inner side surface (315b1) without projecting from the space SP.
[0078] In this configuration, since the connection substrate (312b) is provided along the second inner side surface (315b1) inclined with respect to the light-emitting element substrate 311, it is possible to increase the occupied area of the protruding portion 317 in the space SP to that extent. In addition, even when the connection substrate (312b) is provided along the second inner side surface (315b1), the connection substrate (312b) does not project from the inside of the space SP, and thus it is possible to avoid impeding miniaturization of the print head 3.
[0079] Moreover, damage to the connection substrate (312b) due to interference from the outside can be suppressed.
[0080] In this example, the film-like light-emitting element panel (311) and the film-like connection cable member (312a), and the film-like connection cable member (312a) and the rigid connection substrate (312b) are pressure-bonded with an Anisotropic Conducting Film (ACF).
[0081] In the present embodiment, a connector terminal (312b1) is provided on the connection substrate (312b) without projecting from the inside of the space SP.
[0082] With this configuration, since the connector terminal (312b1) does not project from the inside of the space SP, it is possible to avoid impeding the miniaturization of the print head 3. Moreover, damage to the connector terminal (312b1) due to interference from the outside can be suppressed.
[0083] In the present embodiment, the connector terminal (312b1) is provided along the connection substrate (312b).
[0084] In this configuration, since the connector terminal (312b1) is provided along the connection substrate (312b), it is possible to reduce the area of the space SP occupied by the connector terminal (312b1) to that extent. In addition, even when the connector terminal (312b1) is provided along the connection substrate (312b), the connector terminal (312b1) does not project from the inside of the space SP, and thus it is possible to avoid impeding the miniaturization of the print head 3.
[0085] In the present embodiment, in the space SP, the first inner side surface (315a4) on the lens array 32 side and the second inner side surface (315b1) on the side opposite to the lens array 32 are bent at an acute angle.
[0086] With this configuration, it is possible to achieve miniaturization of the print head 3 in the optical axis direction N.
[0087] Herein, when an angle (see
[0088] Therefore, in the present embodiment, the curvature radius of the bending portion of the protruding portion 317 is 30 mm or less, and more preferably 20 mm or less. By doing so, it is possible to avoid an increase in the size of the print head 3. On the other hand, the bending portion of the protruding portion 317 has a curvature radius of 5 mm or more (about 8 mm in this example). In this way, the bending portion of the protruding portion 317 can be gently bent with respect to the support member 316, and accordingly, damage to the bending portion of the protruding portion 317 due to bending can be suppressed to that extent.
[0089] In this example, the protruding portion 317 includes the panel portion 311b of the light-emitting element substrate 311 which protrudes from at least the support member 316 and the connection cable member (312a). Both the panel portion 311b and the connection cable member (312a) have a bending portion.
[0090] In the present embodiment, the protruding portion 317 is held on the inner side surfaces (315a4, 315b1) in the space SP by a repulsive force due to bending in a state of being bent in the space SP. With this configuration, the protruding portion 317 can be reliably supported in the space SP.
[0091] The present disclosure is not limited to the embodiment described above, and can be implemented in various other forms. Therefore, the described embodiments are merely examples in any respects, and should not be interpreted in a limited manner. The scope of the present disclosure is indicated by the appended claims, and is not restricted in any way by the text of the specification. Furthermore, all modifications or changes belonging to the equivalent scope of the claims are within the scope of the present disclosure.