COLD ROLLING EQUIPMENT, STEEL PLATE MANUFACTURING EQUIPMENT, COLD ROLLING METHOD, AND STEEL PLATE MANUFACTURING METHOD
20250375803 ยท 2025-12-11
Assignee
Inventors
- Masaki Hino (Chiyoda-ku, Tokyo, JP)
- Masaki HIRAI (Chiyoda-ku, Tokyo, JP)
- Ichiro TANOKUCHI (Chiyoda-ku, Tokyo, JP)
- Tetsuya ARAKAWA (Chiyoda-ku, Tokyo, JP)
Cpc classification
B21B37/74
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cold rolling line, a steel sheet production line, a cold rolling method, and a steel sheet production method can suppress work roll deformation and brittle cracking during rolling. The cold rolling line includes one or more cold mills configured to inject coolant towards a work roll and a metal steel strip and to cold roll the metal steel strip, rollers provided upstream from the one or more cold mills in a conveyance direction of the metal steel strip and used to convey the metal steel strip, and a control unit that controls a height difference of the rollers. The control unit controls the rollers so that the metal steel strip is at a lower position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most upstream mill provided farthest upstream.
Claims
1. A cold rolling line comprising one or more cold mills configured to inject coolant towards a work roll and a metal steel strip and to cold roll the metal steel strip, a plurality of rollers provided upstream from the one or more cold mills in a conveyance direction of the metal steel strip and used to convey the metal steel strip, and a control unit configured to control a height difference of the plurality of rollers, wherein the control unit is configured to control the plurality of rollers so that the metal steel strip is at a lower position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most upstream mill provided farthest upstream.
2. The cold rolling line according to claim 1, wherein the control unit is configured to set an inclination angle of the metal steel strip with respect to a biting area of the one or more cold mills based on at least one of a steel type of the metal steel strip, a line speed, an injection flow rate of the coolant, a temperature of the metal steel strip, and a target temperature of the metal steel strip, at an upstream side of at least a portion of the one or more cold mills including the most upstream mill.
3. The cold rolling line according to claim 2, wherein the control unit is configured to control the plurality of rollers so that the inclination angle is 2 or more and is 10 or less.
4. The cold rolling line according to claim 1, wherein the one or more cold mills comprises a plurality of cold mills, and the control unit is configured to control the plurality of rollers so that the metal steel strip is at a higher position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most downstream mill provided farthest downstream.
5. A cold rolling line comprising one or more cold mills configured to inject coolant towards a work roll and a metal steel strip and to cold roll the metal steel strip, a plurality of rollers provided upstream from the one or more cold mills in a conveyance direction of the metal steel strip and used to convey the metal steel strip, and a control unit configured to control a height difference of the plurality of rollers, wherein the control unit is configured to control the plurality of rollers so that the metal steel strip is at a higher position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most downstream mill provided farthest downstream.
6. The cold rolling line according to claim 5, wherein the control unit is configured to set an inclination angle of the metal steel strip with respect to a biting area of the one or more cold mills based on at least one of a steel type of the metal steel strip, a line speed, an injection flow rate of the coolant, a temperature of the metal steel strip, and a target temperature of the metal steel strip, at an upstream side of at least a portion of the one or more cold mills including the most downstream mill.
7. The cold rolling line according to claim 6, wherein the control unit is configured to control the plurality of rollers so that the inclination angle is 10 or more and is 2 or less.
8. A steel sheet production line comprising the cold rolling line according to claim 1, and a line for cutting the metal steel strip.
9. A cold rolling method to be performed on a cold rolling line comprising one or more cold mills configured to inject coolant towards a work roll and a metal steel strip and to cold roll the metal steel strip, a plurality of rollers provided upstream from the one or more cold mills in a conveyance direction of the metal steel strip and used to convey the metal steel strip, and a control unit configured to control a height difference of the plurality of rollers, the cold rolling method comprising: controlling, by the control unit, the plurality of rollers so that the metal steel strip is at a lower position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most upstream mill provided farthest upstream.
10. A cold rolling method to be performed on a cold rolling line comprising one or more cold mills configured to inject coolant towards a work roll and a metal steel strip and to cold roll the metal steel strip, a plurality of rollers provided upstream from the one or more cold mills in a conveyance direction of the metal steel strip and used to convey the metal steel strip, and a control unit configured to control a height difference of the plurality of rollers, the cold rolling method comprising: controlling, by the control unit, the plurality of rollers so that the metal steel strip is at a higher position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most downstream mill provided farthest downstream.
11. A steel sheet production method comprising performing the cold rolling method according to claim 9, and cutting the metal steel strip.
12. The cold rolling line according to claim 2, wherein the one or more cold mills comprises a plurality of cold mills, and the control unit is configured to control the plurality of rollers so that the metal steel strip is at a higher position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most downstream mill provided farthest downstream.
13. The cold rolling line according to claim 3, wherein the one or more cold mills comprises a plurality of cold mills, and the control unit is configured to control the plurality of rollers so that the metal steel strip is at a higher position towards a downstream side in the conveyance direction at an upstream side of at least a portion of the one or more cold mills including a most downstream mill provided farthest downstream.
14. A steel sheet production line comprising the cold rolling line according to claim 2, and a line for cutting the metal steel strip.
15. A steel sheet production line comprising the cold rolling line according to claim 3, and a line for cutting the metal steel strip.
16. A steel sheet production line comprising the cold rolling line according to claim 4, and a line for cutting the metal steel strip.
17. A steel sheet production line comprising the cold rolling line according to claim 5, and a line for cutting the metal steel strip.
18. A steel sheet production line comprising the cold rolling line according to claim 6, and a line for cutting the metal steel strip.
19. A steel sheet production line comprising the cold rolling line according to claim 7, and a line for cutting the metal steel strip.
20. A steel sheet production method comprising performing the cold rolling method according to claim 10, and cutting the metal steel strip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0034] In the accompanying drawings:
[0035]
[0036]
[0037]
DETAILED DESCRIPTION
[0038] A cold rolling line, a steel sheet production line, a cold rolling method, and a steel sheet production method according to an embodiment of the present disclosure will be described below with reference to the drawings.
[0039] First, with reference to
[0040] Each of the first through fourth cold mills is equipped with a coolant header (see
[0041] When a metal steel strip enters a cold mill, brittle fracture may occur if the metal steel strip is not at a certain temperature. Steel sheets produced by production lines equipped with cold rolling lines include, for example, electrical steel sheets. Since an electrical steel sheet usually has a ductility brittle transition temperature of 70 C. to 80 C., the electrical steel sheet is heated to a temperature above the ductility brittle transition temperature (such as 200 C. to 500 C.) before being inserted into the rolling line and rolled. However, if the temperature of the steel sheet is lowered by rolling oil provided during rolling or the like, and the temperature of the metal steel strip at the time of biting in the cold mill (hereinafter also referred to as sheet temperature) falls below the ductility brittle transition temperature, fracture is likely to occur. In the cold rolling line, the sheet temperature could be lower than expected, depending on the liquid ride of the rolling oil.
[0042] On the other hand, a high sheet temperature at the time of biting can prevent fracture, but due to heat such as processing heat generated during rolling, the sheet temperature can become even higher in the downstream rolling passes. If sheet temperature is higher than expected, the thermal crown of the work rolls may grow and cause shape defects in the post-rolling metal steel strip.
[0043] The lower graph in
[0044] As explained below, the cold rolling line according to the present embodiment can adjust the length of the coolant liquid ride by setting the inclination angle of the metal steel strip with respect to the biting area of the cold mill upstream from each cold mill, based on the results of measuring sheet temperature and the like as illustrated in
[0045]
[0046] As illustrated in
[0047] Here, the control unit may set the inclination angle in the first cold mill to the same inclination angle as the second cold mill, or to a different angle. The control unit may set the inclination angle based on at least one of the steel type of the metal steel strip, the line speed, the injection flow rate of the coolant, the temperature of the metal steel strip, and a target temperature of the metal steel strip, at the upstream side of the one or more cold mills including the most upstream mill. The control unit may set the inclination angle of the first cold mill (the most upstream mill) based, for example, on the temperature of the metal steel strip and the target temperature of the metal steel strip. The control unit may also set the inclination angle of the second cold mill to be smaller than the inclination angle of the first cold mill, based on differences in line speed, for example.
[0048] The control unit preferably controls the plurality of rollers so that the inclination angle is 2 or more. The control unit preferably controls the plurality of rollers so that the inclination angle is 10 or less. As illustrated in the experimental examples described below, when the inclination angle is less than 2, the degree of shortening of the coolant liquid ride length is small, and the effect of temperature increase is small. When the inclination angle is greater than 10, smooth conveyance of the metal steel strip may be hindered.
[0049] In a case in which the inclination angle is 5 or more, it may be possible to shorten the length of the coolant liquid ride by 50% or more. The control unit may therefore control the plurality of rollers so that the inclination angle is 5 or more to 10 or less.
[0050] Here, the inclined portion should have a certain length, because if it is too short, the coolant liquid ride may surpass the inclined portion. The length of the inclined portion is preferably 1 m or more as an example. In addition, an upper limit may be set on the length of the inclined portion due to equipment constraints. The length of the inclined portion is preferably 3 m or less as an example.
[0051]
[0052] Each of the rollers on the entry side of the cold mill can be adjusted in height by a lifting and lowering device, as in
[0053] Here, the control unit may set the inclination angle based on at least one of the steel type of the metal steel strip, the line speed, the injection flow rate of the coolant, the temperature of the metal steel strip, and a target temperature of the metal steel strip, at the upstream side of the one or more cold mills including the most downstream mill. The control unit may set the inclination angle of the fourth cold mill (the most downstream mill) based, for example, on the temperature of the metal steel strip and the target temperature of the metal steel strip. The control unit may calculate the optimal coolant ride length based, for example, on the type of the metal steel strip, the line speed, and the injection flow rate of the coolant, and set the inclination angle of the fourth cold mill so that the coolant ride length matches the calculated value.
[0054] The control unit preferably controls the plurality of rollers so that the inclination angle is 10 or more. The control unit preferably controls the plurality of rollers so that the inclination angle is 2 or less. As illustrated in the experimental examples described below, when the inclination angle is 2 or more, the degree of increase in the coolant liquid ride length is small, and the effect of temperature decrease is small. When the inclination angle is less than 10, smooth conveyance of the metal steel strip may be hindered. In a case in which the inclination angle is 3 or less, it may be possible to extend the length of the coolant liquid ride by a factor of three or more. The control unit may therefore control the plurality of rollers so that the inclination angle is 10 or more to 3 or less.
[0055] Here, the type of cold mill included in the cold rolling line is not limited. The cold mill may, for example, be a multi-stage rolling mill or a reverse rolling mill. Different types of cold mills may also be included. Even if the cold mill is a reverse rolling mill, it suffices to set the inclination angle to adjust the length of the coolant liquid ride so that the temperature of the metal steel strip is in the optimal range.
[0056] The cold rolling line may have a limiting mechanism to prevent the inclination angle from exceeding a predetermined angle range (for example, 10 to 10). The limiting mechanism may, for example, be a mechanical stopper or a device that limits the range of motion of the lifting and lowering device based on a signal from a proximity switch or other detection device.
[0057] The cold rolling line according to the present embodiment is used as part of a steel sheet production line, as described above. The control unit of the cold rolling line can perform a cold rolling method that includes controlling the plurality of rollers so that the metal steel strip is at a lower position towards a downstream side in the conveyance direction at an upstream side of one or more cold mills including the most upstream mill. The control unit of the cold rolling line can perform a cold rolling method that includes controlling the plurality of rollers so that the metal steel strip is at a higher position towards a downstream side in the conveyance direction at an upstream side of one or more cold mills including the most downstream mill. The steel sheet production line can perform a steel sheet production method including performing the cold rolling method and furthermore cutting the metal steel strip.
[0058] As described above, through the aforementioned configuration or processes (steps), the cold rolling line, steel sheet production line, cold rolling method, and steel sheet production method according to the present embodiment adjust the length of coolant liquid ride to bring the temperature of the metal steel strip within the optimal temperature range. Therefore, deformation of the work rolls can be controlled, and brittle cracking during rolling can be suppressed.
[0059] While embodiments of the present disclosure have been described with reference to the drawings, it should be noted that various modifications and amendments may easily be implemented by those skilled in the art based on the present disclosure. For example, functions or the like included in each component or the like can be rearranged without logical inconsistency, and a plurality of components or the like can be combined into one or divided. Embodiments according to the present disclosure can also be realized as a program executed by a processor included in an apparatus or as a storage medium having the program recorded thereon. Such embodiments are also to be understood as included in the scope of the present disclosure.
[0060] A cold rolling line including four cold mills has been described in the above embodiment with reference to
[0061] The effects of the present disclosure will be described in detail below based on examples (experimental examples), but the subject matter of the present disclosure is not limited to the examples.
EXAMPLES
[0062] Rolling experiments were conducted using the cold rolling line described in the above embodiment to determine whether sticking and sheet fracture occur after rolling. The cold rolling line was equipped with four cold mills, as illustrated in
TABLE-US-00001 TABLE 1 Si Mn Al Fe (mass %) (mass %) (mass %) (mass %) Steel sample ID A 2 1 0.5 Bal. Steel sample ID B 3.5 1 0.5 Bal. Steel sample ID C 5 1 0.5 Bal.
[0063] A rolling experiment (first experiment) was conducted by changing the inclination angle from 0 to 10. In the first experiment, the inclination angle of the first cold mill (No. 1 std.), which is the most upstream mill, was changed. The coolant flow rate was 100 L/min to 300 L/min. The initial temperature of the steel sheet (metal steel strip) for sheet passing was 200 C. The steel sheet (metal steel strip) size was set for a width of 1000 mm and an initial thickness of 2.0 mm. The line speed was 15 mpm or 100 mpm. The plate thickness was set to be from 2.0 mm to 1.2 mm by rolling in the first cold mill. The coolant used was 5% rolling oil plus 95% pure water. The coolant temperature was 60 C.
[0064] Table 2 illustrates the results of the first experiment. Under a set of conditions including No. 1, the liquid ride length was 100 mm or less, but sticking occurred. Although no burning occurred under a set of conditions including No. 5, the coolant ride length was a long value of 600 mm, and the plate temperature at the entry side was 60 C., which was 140 C. lower than the initial temperature, causing sheet fracture. No. 3 and No. 4 are the results of inclining the pass line, and no sticking occurred in either case. In No. 3 and No. 4, the plate temperature on the entry side was also 80 C. or more, which is equal to or greater than the ductility brittle transition temperature, and no sheet fracture occurred.
[0065] Other results are illustrated in Table 2. For the Comparative Examples, the inclination angle was 0, and sheet fracture occurred at a high rate. As can be seen from the Examples in Table 2, in a case in which the initial temperature of the steel sheet (metal steel strip) is 200 C., the prevention effect is further enhanced if the inclination angle of the most upstream rolling mill is 5 or more in order to incline the pass line and prevent sheet fracture. This result is considered to be similar for the intermediate cold mills, where the temperature of the steel sheet (metal steel strip) on the entry side is below the ductility brittle transition temperature.
TABLE-US-00002 TABLE 2 No. 1 std inclination angle Sheet Target Coolant (+: entry side > Steel temperature temperature Line speed flow rate biting area, : Estimated T sample at No. 1 std at No. 1 std (No. 1 std (steel sheet entry side < (error Fracture rate No. ID entry side biting area entry side) upper side) biting area) temperature) (per 100 coils) Notes 1 A 150 C. 100 C. 15 mpm 100 L/min 0 37 C. 0.5% Reference Example 2 A 150 C. 100 C. 15 mpm 100 L/min 2 24 C. 0.2% Example 3 A 150 C. 100 C. 15 mpm 100 L/min 5 2 C. 0.1% Example 4 A 150 C. 100 C. 15 mpm 100 L/min 10 +1 C. 0.1% Example 5 A 200 C. 100 C. 15 mpm 100 L/min 0 35 C. 0.5% Reference Example 6 A 150 C. 60 C. 15 mpm 100 L/min 0 3 C. 0.4% Reference Example 7 A 150 C. 100 C. 100 mpm 100 L/min 0 5 C. 0.4% Reference Example 8 A 150 C. 100 C. 15 mpm 300 L/min 0 55 C. 0.4% Reference Example 9 B 150 C. 100 C. 15 mpm 100 L/min 0 38 C. 3.3% Comparative Example 10 B 150 C. 100 C. 15 mpm 100 L/min 2 21 C. 0.4% Example 11 B 150 C. 100 C. 15 mpm 100 L/min 5 5 C. 0.2% Example 12 B 150 C. 100 C. 15 mpm 100 L/min 10 +2 C. 0.2% Example 13 B 200 C. 100 C. 15 mpm 100 L/min 0 34 C. 3.3% Reference Example 14 B 150 C. 60 C. 15 mpm 100 L/min 0 +1 C. 3.5% Reference Example 15 B 150 C. 100 C. 100 mpm 100 L/min 0 22 C. 1.0% Reference Example 16 B 150 C. 100 C. 15 mpm 300 L/min 0 55 C. 3.4% Reference Example 17 C 150 C. 100 C. 15 mpm 100 L/min 0 35 C. 4.0% Comparative Example 18 C 150 C. 100 C. 15 mpm 100 L/min 2 25 C. 0.5% Example 19 C 150 C. 100 C. 15 mpm 100 L/min 5 10 C. 0.2% Example 20 C 150 C. 100 C. 15 mpm 100 L/min 10 2 C. 0.7% Example 21 C 200 C. 100 C. 15 mpm 100 L/min 0 36 C. 4.7% Reference Example 22 C 150 C. 60 C. 15 mpm 100 L/min 0 3 C. 4.4% Reference Example 23 C 150 C. 100 C. 100 mpm 100 L/min 0 20 C. 3.3% Reference Example 24 C 150 C. 100 C. 15 mpm 300 L/min 0 55 C. 4.9% Reference Example
[0066] Rolling experiments were also conducted using the cold rolling line described in the above embodiment to determine whether shape defects occur after rolling. The cold rolling line was equipped with four cold mills, as illustrated in
[0067] A rolling experiment (second experiment) was conducted by changing the inclination angle from 0 to 10. In the second experiment, the inclination angle of the fourth cold mill (No. 4 std.), which is the most downstream mill, was changed. The coolant flow rate was 2000 L/min to 3000 L/min. The initial temperature of the steel sheet (metal steel strip) for sheet passing was 300 C. The steel sheet (metal steel strip) size was set for a width of 1000 mm and an initial thickness of 2.0 mm. The line speed was set to 1000 mpm to 1500 mpm. The plate thickness was set to be from 0.4 mm to 0.3 mm by rolling in the fourth cold mill. The coolant used was 5% rolling oil plus 95% pure water. The coolant temperature was 60 C.
[0068] Table 3 illustrates the results of the second experiment. Setting the inclination angle to 0 and the sheet temperature at the entry side to 250 C. yielded a coolant liquid ride length of 400 mm, and quarter elongation (shape defect) occurred. Setting the inclination angle to-2 and the sheet temperature at the entry side to 250 C. yielded a coolant liquid ride length of 1500 mm, and quarter elongation did not occur.
[0069] Other results are illustrated in Table 3. For the Comparative Examples, the inclination angle was 0, and shape defects occurred at a high rate. As can be seen from the Examples in Table 3, in a case in which the initial temperature of the steel sheet (metal steel strip) is 300 C., the prevention effect is enhanced if the inclination angle of the most downstream rolling mill is 2 or less in order to incline the pass line and prevent shape defects. This result is considered to be similar for the intermediate cold mills, where the temperature of the steel sheet (metal steel strip) on the entry side is at or above the shape defect occurrence temperature.
TABLE-US-00003 TABLE 3 No. 4 std inclination angle Sheet Target Coolant (+: entry side > Steel temperature temperature Line speed flow rate biting area, : Estimated T sample at No. 4 std at No. 4 std (No. 4 std (steel sheet entry side < (error Fracture rate No. ID entry side biting area entry side) upper side) biting area) temperature) (per 100 coils) Notes 1 A 250 C. 150 C. 1000 mpm 3000 L/min 0 +62 C. 1.5% Comparative Example 2 A 250 C. 150 C. 1000 mpm 3000 L/min 2 +12 C. 0.4% Example 3 A 250 C. 150 C. 1000 mpm 3000 L/min 5 +0 C. 0.3% Example 4 A 250 C. 150 C. 1000 mpm 3000 L/min 10 5 C. 0.2% Example 5 A 300 C. 150 C. 1000 mpm 3000 L/min 0 +50 C. 2.0% Reference Example 6 A 250 C. 200 C. 1000 mpm 3000 L/min 0 +12 C. 1.5% Reference Example 7 A 250 C. 150 C. 1500 mpm 3000 L/min 0 +70 C. 2.5% Reference Example 8 A 250 C. 150 C. 1000 mpm 2000 L/min 0 +54 C. 2.2% Reference Example 9 B 250 C. 150 C. 1000 mpm 3000 L/min 0 +60 C. 1.3% Comparative Example 10 B 250 C. 150 C. 1000 mpm 3000 L/min 2 +13 C. 0.3% Example 11 B 250 C. 150 C. 1000 mpm 3000 L/min 5 +1 C. 0.3% Example 12 B 250 C. 150 C. 1000 mpm 3000 L/min 10 2 C. 0.1% Example 13 B 300 C. 150 C. 1000 mpm 3000 L/min 0 +51 C. 2.1% Reference Example 14 B 250 C. 200 C. 1000 mpm 3000 L/min 0 +10 C. 1.7% Reference Example 15 B 250 C. 150 C. 1500 mpm 3000 L/min 0 +74 C. 2.4% Reference Example 16 B 250 C. 150 C. 1000 mpm 2000 L/min 0 +52 C. 2.3% Reference Example 17 C 250 C. 150 C. 1000 mpm 3000 L/min 0 +61 C. 1.6% Comparative Example 18 C 250 C. 150 C. 1000 mpm 3000 L/min 2 +13 C. 0.5% Example 19 C 250 C. 150 C. 1000 mpm 3000 L/min 5 +2 C. 0.4% Example 20 C 250 C. 150 C. 1000 mpm 3000 L/min 10 4 C. 0.5% Example 21 C 300 C. 150 C. 1000 mpm 3000 L/min 0 +55 C. 2.0% Reference Example 22 C 250 C. 200 C. 1000 mpm 3000 L/min 0 +13 C. 1.9% Reference Example 23 C 250 C. 150 C. 1500 mpm 3000 L/min 0 +78 C. 2.1% Reference Example 24 C 250 C. 150 C. 1000 mpm 2000 L/min 0 +55 C. 2.2% Reference Example