DIRT SEPARATOR
20250375077 ยท 2025-12-11
Inventors
Cpc classification
A47L5/28
HUMAN NECESSITIES
International classification
A47L9/10
HUMAN NECESSITIES
A47L5/28
HUMAN NECESSITIES
Abstract
A dirt separator for a vacuum cleaner is provided, which includes a dirt separation chamber, a filter assembly, and an outlet chamber. The dirt separation chamber extends along a longitudinal axis from an opening to an outlet. The filter assembly extends parallel to the longitudinal axis and divides the dirt separation chamber into a dirt collection chamber upstream of the filter assembly. The outlet chamber is downstream of the filter assembly. The outlet chamber has a cross-sectional area that is substantially constant along a length of the filter assembly.
Claims
1. A dirt separator for a vacuum cleaner, comprising: a dirt separation chamber extending along a longitudinal axis from an opening to an outlet, a filter assembly extending parallel to the longitudinal axis and dividing the dirt separation chamber into a dirt collection chamber upstream of the filter assembly, and an outlet chamber downstream of the filter assembly, wherein the outlet chamber has a cross-sectional area that is substantially constant along a length of the filter assembly.
2. The dirt separator according to claim 1, wherein the dirt collection chamber has a cross-sectional area that is substantially constant along the length of the filter assembly.
3. The dirt separator according to claim 1, wherein a ratio of the cross-sectional areas of the dirt collection chamber to the outlet chamber is between 0.9 and 1.1.
4. The dirt separator according to claim 1, wherein a ratio of the cross-sectional areas of the opening to the outlet is between 0.9 and 1.1.
5. The dirt separator according to claim 1, wherein a ratio of a length of the dirt separation chamber to a width of the dirt separation chamber is at least 5.
6. The dirt separator according to claim 1, wherein the dirt separation chamber has a length no less than 150 mm, and a width no greater than 60 mm.
7. The dirt separator according to claim 1, wherein the dirt separation chamber is substantially cylindrical.
8. The dirt separator according to claim 1, wherein the filter assembly comprises a mesh screen and a removable filter medium located downstream of the mesh screen.
9. The dirt separator according to claim 8, wherein the mesh screen is formed from a metal or metal alloy.
10. The dirt separator according to claim 1, wherein the filter assembly is substantially v-shaped or u-shaped in cross-section.
11. The dirt separator according to claim 1, further comprising a valve positioned at the opening and movable between a closed position, in which airflow is prevented from entering the dirt collection chamber via the opening, a first open position, and a second open position, in which airflow is permitted to enter the dirt collection chamber via the opening, wherein the valve is moveable to the first open position in response to suction within the dirt separation chamber, wherein the valve is moveable to the closed position in response to removal of the suction within the dirt separation chamber, and wherein the valve is movable in response to a user input from the closed position to the second open position to evacuate dirt collected in the dirt collection chamber.
12. The dirt separator according to claim 1, wherein the dirt collection chamber is located on one side of the dirt separator, and the outlet chamber is located on an opposite side of the dirt separator.
13. The dirt separator according to claim 12, wherein the dirt separation chamber is defined by an outer wall, wherein the dirt collection chamber extends between an upstream surface of the filter assembly and a first side of the outer wall, and wherein the outlet chamber extends between a downstream side of the filter assembly and a second, opposite side of the outer wall.
14. A vacuum cleaner comprising: a main body comprising the dirt separator according to claim 1 and a suction generator for generating an airflow, the suction generator positioned downstream of the dirt separator, wherein a rotational axis of the suction generator is co-axial with the longitudinal axis.
15. The vacuum cleaner according to claim 14, wherein the main body has a substantially constant cross-section along the longitudinal axis.
16. The vacuum cleaner according to claim 14, wherein the main body has an outer diameter no greater than 60 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Examples will now be described with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0046] The example vacuum cleaner 1 of
[0047] When attached to the main body 10, the attachment 20 is arranged co-axially with a central longitudinal axis 2 of the main body 10. In this example, the main body 10 and the attachment 20 are generally cylindrical in shape, with each having an outer housing 12, 23 of a substantially constant outer diameter. The outer housing 12 of the main body 10 surrounds a suction generator 14 to generate an airflow along the airflow pathway, and a battery assembly 16 to power the suction generator 14. It will be appreciated that in other examples, the main body 10 may be provided with a power supply unit, to replace or supplement the battery assembly 16, for connection to a mains power outlet.
[0048] The main body 10 comprises a dirt separator 100 upstream of the suction generator 14. The dirt separator 100 is shown in more detail and in various configurations in
[0049] The dirt separator 100 comprises an opening 102 at an interface between the main body 10 and the attachment 20. The opening 102 serves as both an air inlet and a dirt outlet of the dirt separator 100. When serving as an air inlet, the opening 102 permits the airflow generated by the suction generator 14 to pass into the dirt separator 100 from the duct 21 in a direction parallel to the longitudinal axis 2 of the main body 10 (which is co-axial with a longitudinal axis of the dirt separator 100). The dirt separator 100 also comprises an air outlet 106 fluidly connected to the suction generator 14, to permit airflow to exit the dirt separator 100. In this example, when assembled, a ratio of the cross-sectional areas of the opening 102 and the outlet 106 is substantially 1.
[0050] In this example, the dirt separator 100 comprises a frame 104 that extends parallel to the longitudinal axis 2 of the main body 10. The frame 104 is fixed at a first end to the outer housing 12 of the main body 10. A second opposite end 105 of the frame 104 partially defines the opening 102 of the dirt separator 100.
[0051] The frame 104 supports electrical terminals 17 and electrical wires 18. The electrical terminals 17 are located at the second end 105 of the frame 104, and the electrical wires 18 extend along the length of the frame 104 from the main body 10 to the electrical terminals 17. The electrical terminals 17 mate with corresponding terminals (not shown) of the attachment 20 to transfer electrical power from the main body 10 to the cleaner head 30.
[0052] A filter assembly 120 is attached to the frame 104. The filter assembly 120 is configured to separate dirt D from dirt-laden airflow received via the opening 102, and comprises two filtration layers 122, 124 for doing so, as best shown in
[0053] The filter assembly 120 comprises a mesh or screen 122 fixedly attached to the frame 104 and a filter cartridge removable attached to the frame 104. In this example, the mesh or screen 122 is the uppermost filtration layer 122 shown in
[0054] The filter cartridge is located downstream of the mesh 122 and comprises a filter frame and filter media 124 held by the frame. The mesh 122 protects the filter media 124 from impacts by debris in the dirt separator 100. The filter media 124 is the lowermost layer 124 shown in
[0055] The mesh 122 is substantially curved, as viewed in a plane normal to the longitudinal axis 2 (
[0056]
[0057] The filter assembly 120 is elongate in a direction parallel to the longitudinal axis 2. Accordingly, airflow enters the dirt separator 100 in a direction parallel to the filter assembly 120 so that the airflow scrubs the mesh 122 of the filter assembly 120 to help attenuate accumulation of dirt D on the filter assembly 120.
[0058] The filter assembly 120 forms a wall of a dirt collection chamber 108. The dirt collection chamber 108 receives dirt-laden airflow via the opening 102 during vacuum cleaning and fills up with dirt D separated from the dirt-laden airflow by the filter assembly 120. The dirt collection chamber 108 is elongate in shape and extends between the opening 102 at one end, and the outer housing 12 of the main body 10 at an opposite end. The dirt collection chamber 108 extends alongside the filter assembly 120 and has a substantially constant cross-sectional profile along the length of the filter assembly 120, as viewed in a plane normal to the longitudinal axis 2. The elongate shape of the dirt collection chamber 108 allows for a larger volume for a given diameter of the dirt separator 100.
[0059] The filter assembly 120 separates the dirt collection chamber 308 from an outlet chamber 103 downstream of the filter assembly 120. The outlet chamber fluidly connects the filter assembly 120 to the air outlet 106. The dirt separator therefore comprises an upper longitudinal portion comprising the dirt collection chamber 108 and a lower longitudinal portion comprising the outlet chamber 103.
[0060] The outlet chamber 103 also has a constant cross-sectional area along the length of the filter assembly 120. In this example, the ratio of the cross-sectional areas of the dirt collection chamber 108 to the outlet chamber 103 is substantially 1. Since the cross-sectional area of the outlet chamber 103 is substantially constant along its length, suction is unbalanced along the length of the filter assembly 120. In particular, suction is greatest at the end of the filter assembly 120 adjacent the outlet 106 and is weakest at the end of the filter assembly 120 adjacent the opening 102. Dirt D is therefore encouraged to fill the dirt collection chamber 108 in a direction from the outlet 106 (where suction is greatest) to the opening 102 (where suction is weakest). As a result, the dirt collection chamber 108 is able to store a greater quantity of dirt D within the dirt collection chamber 108 before emptying is required.
[0061] The dirt separator 100 comprises a tubular outer wall, or bin, 130 extending along a length of the dirt separator 100 and surrounding the frame 104, the filter assembly 106 and the valve 110. The outer wall 130 defines a cylindrical dirt separation chamber 101 of the dirt separator 100, the chamber 101 comprising the dirt collection chamber 108 and the outlet chamber 103. In this example, the dirt separation chamber 101 is around 8 times longer than it is wide. The dirt collection chamber 108 is therefore defined along one side by the outer wall 114 and along an opposite side by the frame 104 and the filter assembly 106.
[0062] A valve 110 is connected to the second end 105 of the frame 104 such that the valve 110 is positioned at the opening 102. The valve 110 is movable between a closed position (as shown in
[0063] In the closed position, the valve 110 obstructs the opening 102 such that dirt D is prevented from escaping the dirt collection chamber 108 via the opening 102. The valve 110 abuts a lip 134 of the outer wall 130 when in the closed position, as best shown in
[0064] The valve 110 moves from the closed position to the first open position in response to suction within the dirt collection chamber 108. In the first open position, the opening 102 is unobstructed by the valve 110, thereby enabling dirt-laden airflow to be drawn from the inlet aperture 32 of the attachment, through the duct 21 and into the dirt separator 100 via the opening 102. In moving to the first open position, the valve 110 pivots about the pivot axis 112 in a first direction towards the interior of the dirt collection chamber 108. The valve 110 then provides a smooth surface for the airflow, which can help to prevent dirt within the airflow from catching on the valve 110 as it passes into the dirt collection chamber 108.
[0065] As described below in more detail, the valve 110 moves from the closed position to the second open position during emptying of the dirt separator 100. In the second open position, the opening 102 is unobstructed by the valve 110, thereby enabling dirt D in the dirt collection chamber 108 to exit the dirt separator 100, for example under gravity, via the opening 102. In moving to the second position, the valve 110 pivots about the pivot axis 112 in a second opposite direction to that of the first open position. The valve 110 then provides a smooth surface to help prevent the dirt D from catching on the valve 110 as it passes out of the dirt collection chamber 108
[0066] The valve 110 is biased to the closed position such that, in the absence of force acting on the valve 110, the valve 110 remains or returns to the closed position.
[0067] The dirt separator 100 comprises a well 109 located downstream of the opening 102, between the valve 100 and the dirt collection chamber 108. The well 109 has a greater cross-sectional area than the dirt collection chamber 108. When the dirt separator 100 is not in use, dirt D collected in the dirt collection chamber 108 may fall under gravity and come to rest against the valve 110, as shown in
[0068] Build-up of dirt D in the dirt collection chamber 108 can negatively impact the pick-up performance of the vacuum cleaner 1. Performance can be at least partially restored by emptying the dirt D from the dirt collection chamber 108. Accordingly, the dirt separator 100 is arranged to allow a user to perform a simple dirt emptying sequence to empty dirt D from the dirt collection chamber 108, as will now be described.
[0069] The dirt emptying sequence is performed with the attachment 20 detached from the main body 10 and the suction generator 14 powered off.
[0070] The outer wall 130 is movable relative to the valve 110 and the frame 104 between a first position (as shown in
[0071] The outer wall 130 comprises a pair of ridges 136 protruding inwardly from an inner surface 131 of the outer wall 130 (as best shown in
[0072] The dirt separator 100 comprises a plunger 116 attached to the outer wall 130 and positioned in the dirt collection chamber 108. In this example, the plunger 116 protrudes from the inner surface 131 of the outer wall 130 into the dirt collection chamber 108 along a plane normal to the longitudinal axis 2 of the main body 10. The plunger 116 and the outer wall 130 are movable as a single body between the first and second position.
[0073] When the outer wall 130 is in the first position, the plunger 116 is adjacent the main body 10. As the outer wall 130 moves towards the second position, the plunger 116 pushes dirt D in the dirt collection chamber towards and/or past the valve 110.
[0074] To assist in pushing as much of the dirt D in the dirt collection chamber 108 as possible, the plunger 116 comprises a resilient wiper 118 (as best shown in
[0075] In a first stage of an emptying sequence, a user applies a force to the outer wall 130 to move the outer wall 130 and the plunger 116 from the first position to the second position, as shown in
[0076] In a second stage of the emptying sequence, a user applies a force to the outer wall 130 to move the outer wall 130 and the plunger 116 from the second position to the first position, as shown in
[0077] Accordingly, the dirt separator 100 is arranged such that, during the second stage of the emptying sequence, the valve 110 is moved from the second open position to the closed position so that the dirt clump D is pushed out of the opening 132 by the valve 110. In this example, the pair of ridges 136 have a length that is shorter than a length of travel of the outer wall 130 between the first and second positions. Consequently, as the outer wall 130 nears the second position, the ridges 136 pass the valve 110 and so stop acting upon the valve 110. The valve 110 therefore returns to the closed position under the biasing force. As the outer wall 130 is then moved from the second position to the first position, the ridges 136 again act upon the valve 110. However, the force applied by the ridges 136 is insufficient to move the valve 110 to the first open position, such that the valve 110 remains in the closed position during the second stage of the emptying sequence.
[0078] The frame 104 comprises slots 111 adjacent to the outer wall 130, as best shown in
[0079] Although not shown in this example, the dirt separator 100 may comprise a biasing assembly to bias the outer wall 130, and thus the plunger 116, towards the first position. The biasing assembly may comprise a spring disposed in each of the slots 111 and attached to the respective ridges 136. In biasing the outer wall 130 and the plunger 116 towards the first position, the biasing assembly assists in ensuring the outer wall 130 returns fully to the first position.
[0080] In this example, the user grips an outer surface of the outer wall 130 to perform the emptying sequence. It will be appreciated that in other examples, the dirt separator 100 may comprise a handle, knob, collar or other suitable element connected directly or indirectly to the outer wall 130 for a user to grip and cause the outer wall 130 to slide parallel to the longitudinal axis 2 relative to the frame 104.
[0081]
[0082] The valve 210 is formed from a rigid material and is biased to the closed position (as shown in
[0083] The first arm 217 of the valve 210 is pivotally attached to the frame 204 by a pivot pin 211. The valve 210 therefore pivots about the pivot axis 212 between the open position and the closed position. The second arm 219 of the valve extends from the opposite end of the first arm 217 to that of the pivot pin 211. When the valve 210 is in the open position, the first arm 217 defines part of the airflow pathway along which airflow enters the dirt separator 200, and the second arm 219 is located in the well 209 and therefore out of the airflow pathway. When the valve is 210 is in the closed position, the first arm 217 contacts the lip 234 of the outer wall 230 and forms a seal with the outer wall 230, and the second arm extends between the outer wall 230 and the frame 204 to prevent dirt D in the dirt collection chamber 208 from entering the well 209 (as shown in
[0084] The valve 210 is movable from the closed position to the open position (as shown in
[0085] The valve 210 is also movable to the open position to permit emptying of dirt D from the dirt collection chamber 208 (as shown in
[0086] During movement from the closed position to the open position, the v-shaped nature of the valve 210 means that the second arm 219 slides relative to dirt D resting against the arm 219, rather than pushes against the dirt D. This can reduce the chance of the valve 210 becoming stuck in the closed position and reduce a moment about the pivot axis 212 that is required to open the valve 210.
[0087]
[0088] The dirt separator 300 comprises a valve 310 rotatable about a pivot axis, or valve axis, 312 by a motor 315 between a closed position and an open position. The pivot axis 312 is co-axial with the longitudinal axis 2 of the main body 10, and therefore parallel to a direction of flow entering the dirt separator 300 via the opening 302. It will be appreciated that in other examples, the pivot axis 312 may not be co-axial with the longitudinal axis 2.
[0089] In the closed position (as shown in
[0090] In the open position (as shown in
[0091] In this example, the valve 310 is in the form of a radial disc having a diameter substantially equal to an inner diameter of the outer wall 330. The valve 310 has an aperture 340, in this case a sector of almost 180 degrees, cut out of it. In the open position, the aperture 340 is aligned with the opening 302 such that the valve 310 does not obstruct the opening 302. In the closed position, the aperture 340 is misaligned with the opening 302 such that the valve 310 obstructs the opening 302. As with the valve 210 described with reference to
[0092] In this example, the valve 310 is driven by the motor 315 via a pair of gears 344, 346. This then allows the position of the motor 315 to be offset from the pivot axis 312 (i.e., the rotational axis of the motor 315 may be offset from the pivot axis 312).
[0093] In this example, the dirt separator 300 comprises a passage 348 extending from the opening 302 to the dirt collection chamber 308 and the motor is positioned alongside the passage 348. The passage is comprised in the upper longitudinal portion of the dirt separator 300. A cross-sectional area of the passage 348 is equal to a cross-sectional area of the opening 302 and the dirt collection chamber 308, to provide a smooth air pathway to the dirt collection chamber 308.
[0094] The motor 315 is contained in a motor chamber 350 to prevent dirt D affecting performance of the motor 315. The motor chamber 350 is comprised in the lower longitudinal portion of the dirt separator 300, longitudinally adjacent to the passage 348.
[0095] In this example, electrical wires (not shown) are mounted to the frame 304 and extend along a length of the frame 304. The electrical wires deliver electrical power from the battery assembly 16 to the motor 315.
[0096] In this example, the vacuum cleaner 1 comprises a control system (not shown) arranged to receive a signal indicative of a user desire to empty the dirt collection chamber 308 and, in response to receiving the signal, cause the motor 315 to move the valve 310 to the open position. The control system comprises a switch located on the outer housing 12 of the main body 10 that is actuable by a user to indicate a desire to empty the dirt collection chamber 308. Actuation of the switch causes the control system to generate the signal. Accordingly, the valve 310 is movable to the closed position to evacuate dirt D from the dirt collection chamber 308.
[0097] The control system is also arranged to cause the motor 315 to move the valve 310 between the open and closed positions in response to a signal indicative of a user desire to power on and off the vacuum cleaner 1. In response to the signal indicative of a user desire to power on the vacuum cleaner 1, the control system is arranged to cause the motor 315 to move the valve 310 to the open position after the suction generator 14 is powered on. In response to the signal indicative of a user desire to power off the vacuum cleaner 1, the control system is arranged to cause the motor 315 to move the valve 310 to the closed position before the suction generator 14 is powered off. This ensures that the suction generator 14 is always powered on when the valve 310 is in the open position so that dirt D does not inadvertently escape the dirt collection chamber 308 during vacuum cleaning.
[0098] The above embodiments are to be understood as illustrative examples of the invention. Further embodiments of the invention are envisaged. For example, the dirt separators 200, 300 may comprise any of the features of the dirt separator 100 described with reference to