COLLECTION UNIT FOR CUTTINGS
20250376904 · 2025-12-11
Assignee
Inventors
Cpc classification
E21B17/10
FIXED CONSTRUCTIONS
E21B27/04
FIXED CONSTRUCTIONS
International classification
E21B27/04
FIXED CONSTRUCTIONS
E21B17/10
FIXED CONSTRUCTIONS
Abstract
The present invention relates to a cuttings collector for obtaining drill cuttings from subterranean wellbores, at least comprising: a) a cuttings collector stem provided with a double helix cutter acting as a conveyor screw having two transport paths, b) an external wall surrounding one of the two transport paths and a lower wall closing said one transport path at the lower end thereof, c) the cuttings collector stem, at the upper end thereof, being provided with a top sleeve having an opening and closing arrangement so that cuttings that are collected can be guided into a desired transport path.
Claims
1. A cuttings collector for obtaining drill cuttings from subterranean wellbores, comprising at least: a) a cuttings collector stem provided with a first cutter and a second cutter, which together form a double helix cutter acting as a conveyor screw having a first transport path and a second transport path, b) an external wall extending between the first cutter and second cutter over the entire length of both cutters so that an external wall of the first transport path is formed, c) said transport path having the external wall extending between the first cutter and second cutter being provided with a lower wall that closes the first transport path at the lower end thereof, d) said cuttings collector stem, at the upper end thereof, being provided with a top sleeve having an opening and closing arrangement, said top sleeve, in a first position, being open to the first transport path, and said top sleeve, in a second position, being closed to the first transport path, said first transport path, when the top sleeve is in a closed position, forming a cuttings collector chamber that is closed at the upper and lower ends thereof, e) the external wall of the cuttings collector chamber being provided with one or more strainers for draining liquid from cuttings collected in the cuttings collector chamber when the top sleeve is in a first position, and f) an internal drilling mud channel extending along the entire axial length of the cuttings collector.
2. A cuttings collector according to claim 1, wherein the second position of the top sleeve provides an opening to the second transport path so that cuttings can be expelled along the second transport path.
3. A cuttings collector according to claim 1, wherein the top sleeve comprises a fixed portion having an opening and a rotatable portion, said rotatable portion is rotatable about the cuttings collector stem, and rotation is provided by a gear rim engaged with a pinion, said pinion being driven by a drive means.
4. A cuttings collector according to claim 1, wherein the top sleeve comprises a rotatable top sleeve having an opening, the rotatable top sleeve is rotatable about the cuttings collector stem, and the cuttings collector chamber, at the upper section thereof, is provided with an opening being shaped and sized so as to match the opening of the rotatable top sleeve, so that when the opening in the rotatable top sleeve and the opening in the cuttings collector chamber are aligned, then the top sleeve is in the first position and cuttings can collect in the cuttings collector chamber.
5. A cuttings collector according to claim 1 wherein the cuttings collector stem, at the upper end thereof, is provided with a threaded pin of length l1 or h1, said threaded pin being configured for engagement with a drill bit.
6. A cuttings collector according to claim 1, wherein the cuttings collector further comprises a wear ring said wear ring being mountable so as to surround an upper threaded pin of the cuttings collector stem.
7. A cuttings collector according to claim 6, wherein the wear ring has a maximum diameter OD, the OD being greater than the diameters of the top sleeve and cuttings collector stem.
8. A cuttings collector according to claim 1, wherein the cuttings collector further comprises a wear ring, the wear ring provides a sliding surface for the top sleeve, and the diameter of the wear ring corresponds to the largest diameter of the cuttings collector.
9. A cuttings collector according to claim 1, wherein the cuttings collector further comprises one of: a) a lower box, and b) a lower threaded pin.
10. A cuttings collector according to claim 1, wherein the cuttings collector is configured to form a replaceable part of a drill string.
11. A method for obtaining drill cuttings from subterranean wellbores, at least comprising the steps of: a) providing a cuttings collector stem provided with a first cutter and a second cutter, which together form a double helix cutter acting as a conveyor screw having a first transport path and a second transport path, b) providing an external wall extending between the first cutter and second cutter over the entire length of both cutters so that an external wall of the first transport path is formed, c) providing a lower wall closing the first transport path at the lower end thereof, d) providing a top sleeve configured to be arranged at the upper end of the cuttings collector stem, said top sleeve being provided with an opening and closing arrangement, said top sleeve, in a first position, being open to the first transport path and said top sleeve, in a second position, being closed to the first transport path, said first transport path, when the top sleeve is in a closed position, forming a cuttings collector chamber being closed at the upper and lower ends thereof, e) providing one or more strainers mounted on the external wall of the cuttings collector chamber for draining liquid from cuttings collected in the cuttings collector chamber when the top sleeve is in a first position, and f) providing an internal drilling mud channel extending over the entire axial length of the cuttings collector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The present invention will be more easily understood by referring to the accompanying drawings, in which
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DETAILED DESCRIPTION OF THE INVENTION
[0055] In the following, the present invention will be described in more detail with reference to the accompanying drawings.
[0056] The purpose of the cuttings collector is to obtain cuttings/samples from drilling in such a manner that parameters of the drilling can be related to specific samples. Of particular interest is to determine the extraction location of a cuttings sample. At present, cuttings are collected without any means of assigning the cuttings to a particular location.
[0057] The idea of the present invention is to provide a cuttings collector-hereinafter a cuttings collector 10, 100 in the form of a joint configured for being inserted into a drill string-which cuttings collector is mounted directly behind or almost directly behind the drill bit. The cuttings collector is provided with connections, generally in the form of threads, at each end so that a front/upper end can be connected to a drill bit or a connector while a rear/lower end can be connected to a subsequent drill pipe. The cuttings collector comprises a cuttings collector stem, said cuttings collector stem being provided with an internal axial drilling liquid/mud supply channel. The drilling liquid helps transporting cuttings in the opposite direction to the drilling direction towards the drilling opening on the outside of the drill string. The cuttings collector stem is provided with a double helix on the surface which acts as a conveyor screw having two transport paths. Surrounding the cutters of the feed screw an external wall is provided so that a cuttings collector chamber is formed. The cuttings collector is also provided with an opening and closing arrangement able to allow cuttings into the cuttings collector chamber or out along a transport path of the cuttings collector stem to be expelled from the borehole.
[0058] The double helix solution providing two transport paths is not only suited to carry cuttings outwardly and away from the drill bit, but also provides a balanced solution when the cuttings collector is rotating as cuttings will coil along a cuttings collector stem and the centre of mass will coincide with the axis of rotation of the cuttings collector. Transport paths being axial relative to the cuttings collector stem will cause the cuttings collector to become unbalanced during rotation as the centre of mass will not coincide with the axis of rotation of the cuttings collector.
[0059] The drilling mud supplied via the internal channel of the cuttings collector has a pressure sufficient to carry cuttings against the drilling direction and into the cuttings collector chamber or out along the cuttings collector and further along the drill string and out of the borehole.
[0060] The solution including the cuttings collector relies on that an operator obtains location data of the drill bit at all times. When the distance between the drill bit and openings of the cuttings collector chamber is known, then a good determination of the location of origin of cuttings that is collected can be obtained.
[0061] In industrial drilling, LWD and MWD systems are commonly used. LWD and MWD systems deliver production data in real time or essentially real time to the operator. The data includes the location of the drill bit.
An Embodiment of the Invention
[0062] The cuttings collector will now be described in detail with reference to the drawings.
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[0064] The correlation between parameters collected by LWD and MWD systems and the location of origin of the cuttings will be the best if the distance between the drill bit and cuttings collector 10 is small. Therefore, cuttings collector 10 will normally be mounted close to the drill bit.
[0065] Adjacent to the upper tool joint pin 11, the figures show a replaceable wear ring 16. The wear ring 16 has a length l2, cf.
[0066] The cuttings collector 10 has an elongated centre section denoted by l3 in
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[0068] Other fasteners 28u, 28I can be envisioned, such as a hinged solution with rotation about a vertical axis and having a latch opposite to the hinge axis.
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[0070] Top sleeve A comprises a fixed portion having an opening and a rotatable portion 23. The rotatable portion 23 is rotatable about cuttings collector stem 13, with rotation being provided for by a gear rim 24 engaged with a pinion 22. Pinion 22 is driven by a drive means 21. The rotatable portion 23 is provided with an opening 25, which opening 25 will move around cuttings collector stem 13 when the rotatable portion 23 is driven by pinion 22.
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[0072] The wear ring 16 shows that a distance between the extreme points of two upper cutters 27u and a distance between the extreme points of two lower cutters 271 form the OD. To prevent cuttings collector 10 from getting stuck during a drilling operation, the OD must be greater than or equal to the diameter d of cuttings collector 10 in the area shown as 13 in
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[0078] The distance between cutters 61a and 61b defines a transport path. The cuttings collector chamber is bounded by inner lateral edges of a first cutter 61a which winds like a helical cutter/helix around cuttings collector stem 13 and inner lateral edges of a second cutter 61b which winds like a helical cutter around cuttings collector stem 13. The cuttings collector stem is not tapered and the distance between the first cutter 61a and second cutter 61b is the same from top to bottom of cuttings collector 10. The top of cuttings collector 10 is comprised by upper tool joint pin 11. The cuttings collector chamber 63 is further bounded by an external wall 12 (not shown) of cuttings collector stem 13 and an external wall of cuttings collector chamber 42 (not shown).
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[0081] When a sample is to be collected, the open/close mechanism can be controlled by increasing the rotation speed of the drill bit. When the sample is to be collected, this is done with the normal rotation speed of the drill bit.
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[0083] The rotatable portion 23 of the top sleeve is shown in the lower part C of
A Second Embodiment
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[0085] The cuttings collector 100 shown in
[0086] Adjacent to l2, section h3 of the cuttings collector including the cuttings collector chamber is found. At the bottom of the cuttings collector a box 105 is shown, having a length h4. Box 105 is adapted for engagement with the spigot of a drill pipe.
[0087] Cuttings collector 100 is shown to exhibit an enclosing wall 102 extending across the intermediate section h3 of cuttings collector 100.
[0088] The strains 104 of cuttings collector 100 differ from those shown of cuttings collector 10 in that their surface area is significantly smaller.
[0089] Cuttings collector 100 is shown with a diameter w.
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[0091] The design of top sleeve 106 will not be suitable as a reamer. Also, a top sleeve 106 protruding beyond the diameter w could wear on the transmission between a drive means and an internal gear rim of top sleeve 106 (not shown). Therefore, cuttings collector 100 may be provided with a wear ring 1516 as shown in
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[0093] In order to prevent the cuttings collector 100 from getting stuck in a wellbore and/or the top sleeve 106 from engaging the walls of the wellbore, a wear ring 16 can be mounted to the cuttings collector as shown in
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[0096] The lower section of cuttings collector 100 comprises a box tool joint 144 with threads matching the pin tool joint of a drill pipe.
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[0098] The lower section of the cuttings collector is denoted with reference numeral 105.
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[0101] Note that the figure shows two openings 146, of which one leads to a cuttings collector chamber and the other leads to a transport path to expel cuttings from the wellbore.
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[0107] The wear ring is susceptible to many embodiments. In the figure it is shown in the form of an inner wear ring bushing 1516B configured to surround the upper portion of an inner core of cuttings collector 100. Wear ring bushing 1516B is shown with an external wear layer 1516A. Together, wear ring bushing 1516B and wear layer 1516A form the wear ring 1516 of cuttings collector 100.
[0108] In an embodiment, wear ring 1516 may be formed in one piece.
[0109] Wear ring 1516 may be replaceable, or alternatively wear layer 1516B may be replaceable.
TABLE-US-00001 10 Cuttings collector for collecting/obtaining cuttings/formation samples, i.e. a cuttings collector. 11 Upper threaded pin. 12 External wall of cuttings collector chamber 63. 13 Cuttings collector stem having two helical cutters extending axially along the cuttings collector stem. 14 Strainer mounted in windows of the external wall of the cuttings collector chamber. 15 Lower threaded pin 16 Wear ring. External diameter OD d. The wear ring prevents the cuttings collector 10 from getting stuck in a drill hole. 21 Drive means. The drive means can be an electric motor (e.g. stepper motor), hydraulic motor or drilling mud engine. 22 Pinion for engagement with gear rim having internal threads. The pinion is driven by drive means 21. 23 Movable part of the top sleeve of cuttings collector chamber 63. The movable part of the top sleeve is rotatable about a vertical axis (L) by engagement between the gear rim and gear wheel. 24 Gear rim with internal ring. 25 Opening. The size of opening 25 is adjustable by the movable part of top sleeve 23. 25 includes 25a and 25b. 25a Opening to cuttings collector chamber in upper top sleeve B 25b Opening for returning mud along cuttings collector stem 13. 26 Collar of cuttings collector stem. To make sure wear ring 16 does not move in an axial direction. 27u Upper cutter and attachment lug of wear ring. The wear ring may be provided with two upper cutters/ attachment lugs diametrically opposite to each other. 27l Lower cutter and attachment lug of wear ring. The wear ring may be provided with two lower cutters/attachment lugs diametrically opposite to each other. 28u Fastener for upper attachment lug/cutter of wear ring. In the figures, the fastener is shown as a screw and nut. 28l Fastener for lower attachment lug/cutter of wear ring. In the figures, the fastener is shown as a screw and nut. 41 Lower part of cutter of cuttings collector chamber 63. 43 Internal wall of cuttings collector chamber 63 and external wall of cuttings collector stem. 44 Drilling liquid/mud supply channel. 61a First cutter of cuttings collector chamber 63. 61b Second cutter of cuttings collector chamber 63. 62 Entry chamber for cuttings that are collected. Cuttings proceed into the cuttings collector chamber. 63 Cuttings collector chamber. The cuttings collector chamber is bounded by inner lateral edges of the first cutter, inner lateral edges of the second cutter, external wall of the cuttings collector stem, and internal wall of cuttings collector chamber 43. 91 Partition wall between the opening to the cuttings collector chamber and opening for returning mud between screw cutters 61a and 61b outside the cuttings collector chamber. 92 Opening in partition wall for return of sludge. 93 Opening in partition wall to cuttings collector chamber 94 Opening in lower top sleeve, said lower top sleeve being rotatable about the vertical axis L by engagement with pinion 22. Alignment of opening 94 and openings in the upper top sleeve provides access to the opening to cuttings collector chamber or opening for mud return opening along cuttings collector stem 13. 100 A second cuttings collector for collecting/obtaining cuttings/ formation samples, i.e. a cuttings collector. 101 Upper threaded tool joint pin. 102 External wall of cuttings collector chamber. 104 Strainer mounted in windows of the external wall of cuttings collector chamber. 105 Lower tool joint box 106 Movable part, a top sleeve, of the cuttings collector chamber. The top sleeve are rotatable about the vertical axis (L) by engagement between gear rim 124 and gear wheel (pinion) 122. 121 Drive means. The drive means may be an electric motor (e.g. stepper motor), hydraulic motor or drilling mud engine. 122 Pinion for engagement with gear rim 124 having internal threads. The pinion 122 is driven by drive means 121. 124 Gear rim with internal rim. 125 Top sleeve opening. 126 Aligned opening between opening 125 of top sleeve 106 and openings 146 of cuttings collector. 131 Openings for transporting drilling mud/cuttings from the transport path for discharging cuttings 144 Drilling liquid/mud supply channel 146 Opening to the cuttings collector chamber and transport path for expelling cuttings. 1405 Grating 1425 Opening in the cuttings collector to the cuttings collector chamber or opening for returning mud between helical cutters outside the cuttings collector chamber 1426 Axle from the drive means to pinion 122 1427 Compartment for drive means 121 1516 A second variant of the wear ring, which second wear ring variant may comprise a wear layer 1516a and a wear ring bushing 1516b 1516a Wear layer, may be integrated with wear ring bushing 1516b or form a separate part. 1516b Wear ring bushing. The wear ring bushing may be integrated with the wear layer 1516a or be a separate part. 1417 Sliding surface, contact surface between the wear ring and top sleeve 106 d External diameter of cuttings collector, l3 D Maximum external diameter of top sleeve 106 w External diameter of cuttings collector, h3 l1 Axial length of upper threaded tool joint pin l2 Axial length of replaceable wear ring l3 Axial length of the cuttings collector portion of cuttings collector 10. l4 Axial length of lower threaded tool joint pin h1 Axial length of upper threaded tool joint pin h2 Axial length of replaceable wear ring h3 Axial length of the cuttings collector portion of cuttings collector 100 h4 Axial length of threaded section of the tool joint box L Axial length of cuttings collector 10. H Axial length of cuttings collector 100 A Top sleeve having a gear rim ring. Elevated from the cuttings collector chamber to expose gear rim (cf. FIG. 2) 24 with gear wheel 22. B Upper portion of top sleeve A, without the gear rim ring having an opening C Lower part of top sleeve B, with a gear rim and opening for a single opening 25a or 25b OD Maximum external diameter of wear ring. OD d X The x-axis of a Cartesian system is horizontal and, together with the y-axis, represents a horizontal plane. The x-axis is perpendicular to the axial direction of the cuttings collector stem Y The y-axis of a Cartesian system is horizontal and, together with the x-axis, represents a horizontal plane. The Y axis is perpendicular to the axial direction of the cuttings collector stem. Z The z-axis of a Cartesian system is vertical and, together with the y-axis, represents a vertical plane. The z-axis is parallel to the axial direction of the cuttings collector stem. LWD Logging while drilling. MWD Measuring while drilling