Cooling device for a plurality of preforms or tubular containers
12496759 · 2025-12-16
Assignee
Inventors
- Franco Cavallini (Treviso, IT)
- Marco Frare (San Fior, IT)
- Andrea Mariani (Conegliano, IT)
- Marco Piai (Sacile, IT)
- Matteo Zoppas (Conegliano, IT)
Cpc classification
B29C45/1625
PERFORMING OPERATIONS; TRANSPORTING
B29C45/7312
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cooling device for cooling a plurality of preforms or tubular containers, preferably exiting from a rotary injection molding apparatus, the device comprisinga first longitudinal support member (7) defining a longitudinal axis Y and having a first longitudinal surface (2) and a second longitudinal surface (3) opposite to the first longitudinal surface; a plurality of cooling tubes (4), each adapted to receive a respective preform to be cooled, said cooling tubes being arranged on said first longitudinal surface (2) in sequence along the longitudinal axis Y and each cooling tube defining a perpendicular axis thereof with respect to said longitudinal axis Y; at least one first connection pin (5) protruding from said second longitudinal surface (3) for a quick coupling to a second longitudinal support member (14), preferably adapted to be arranged on a rotary cooling apparatus.
Claims
1. A cooling device for cooling a plurality of preforms or tubular containers, the device comprising a first longitudinal support member defining a longitudinal axis Y and having a first longitudinal surface and a second longitudinal surface opposite to the first longitudinal surface; a plurality of cooling tubes, each adapted to receive a respective preform to be cooled, said cooling tubes being arranged on said first longitudinal surface in sequence in a row along the longitudinal axis Y and each cooling tube defining a perpendicular axis thereof with respect to said longitudinal axis Y; at least one first connection pin protruding from said second longitudinal surface for a quick coupling to a second longitudinal support member, adapted to be arranged on a rotary cooling apparatus.
2. A device according to claim 1, wherein the cooling tubes are arranged in a single row, each adjacent to the next one, along said longitudinal axis Y.
3. A device according to claim 1, wherein on the second longitudinal surface there are provided at least one first male or female fluid-tight connection member, adapted to be coupled to a corresponding first female or male member engaged in said second longitudinal support member, for a passage of a cooling fluid from said second longitudinal support member to said first longitudinal support member; at least one second male or female fluid-tight connection member, adapted to be coupled to a corresponding second female or male member engaged in said second longitudinal support member, for a passage of air from said first longitudinal support member to said second longitudinal support member.
4. A device according to claim 3, wherein each cooling tube is provided with an internal circuit for the cooling fluid and with an air suction duct to facilitate an introduction of the preform into the cooling tube, and wherein said first longitudinal support member is provided with at least one channel for the cooling fluid connected on one side to said at least one first male or female member and on another side to the internal circuit of each cooling tube, and provided with at least one further channel for the air connected on one side to said at least one second male or female member and on another side to the air suction duct of each cooling tube.
5. A device according to claim 1, wherein at least one second connection pin is provided, protruding from said second longitudinal surface for a quick coupling to said second longitudinal support member.
6. A device according to claim 1, wherein said at least one first connection pin has an end provided with a first portion, having a first diameter, which is proximal to said second longitudinal surface, and with a second portion, which is distal from said second longitudinal surface and having a second diameter which is larger than the first diameter.
7. A cooling system for cooling a plurality of preforms or tubular containers, the system comprising a cooling device according to claim 1, and a second longitudinal support member arranged along said longitudinal axis Y, wherein said first longitudinal support member and said second longitudinal support member are connectable to each other by a quick coupling system, wherein said quick coupling system comprises said at least one first connection pin, and comprises, inside said second longitudinal support member, a first slider provided with at least one hole or cavity for locking said at least one first connection pin therein, wherein said first slider, defining a first longitudinal sliding direction, is able to slide along said first longitudinal sliding direction on a plane parallel to said longitudinal axis Y and is able to take an unlocking position, in which it is possible to unlock the first longitudinal support member from the second longitudinal support member, and a locking position, in which the at least one first connection pin is locked inside the at least one hole or cavity.
8. A system according to claim 7, wherein said quick coupling system also comprises, inside said second longitudinal support member, a second slider defining a second longitudinal sliding direction on said plane, intersecting said first longitudinal sliding direction; said second slider being slidable along said second longitudinal sliding direction from a first position of mechanical connection with the first slider, in which the first slider is in the unlocking position, to a second position of release from said first slider, in which the first slider is in the locking position.
9. A system according to claim 8, wherein the first longitudinal support member is provided with at least one second connection pin, adapted to interact with the second slider bringing this latter from said first position of mechanical connection to said second release position.
10. A system according to claim 9, wherein in the second longitudinal support member there are provided: a first internal longitudinal seat in which the first slider can slide, first elastic return device, fixed at a first end to a bottom of said first internal longitudinal seat and at a second end to the first slider, for pushing the first slider towards said locking position, a second internal seat in which the second slider can slide, second elastic return device, fixed at a first end to a bottom of said second internal seat and at a second end to the second slider, for pushing the second slider towards said first position of mechanical connection.
11. A system according to claim 10, wherein at least one first through hole is provided on the second longitudinal support member for the passage of said at least one first connection pin inside the first internal longitudinal seat.
12. A system according to claim 11, wherein a second through hole is provided on the second longitudinal support member for a passage of said second connection pin inside the second internal seat.
13. A system according to claim 9, wherein said at least one second connection pin is a tapered pin and said second slider is provided with a respective through hole having an inner surface portion inclined so that the tapered pin is engaged on said inner surface portion, during the connection between the first longitudinal support member and the second longitudinal support member, thus generating a release of the second slider from the first slider.
14. A system according to claim 7, wherein the first longitudinal support member is provided with at least two first connection pins and the first slider is provided with at least two holes arranged along said first longitudinal sliding direction, each hole being appropriately shaped to lock a respective first connection pin when said first slider moves from the unlocking position to the locking position.
15. A system according to claim 14, wherein said at least two first connection pins have an end provided with a first portion having a first diameter and a second portion having a second diameter which is larger than the first diameter, and the respective holes of the first slider have an eyelet-shaped profile to hook said first connection pins.
16. A system according to claim 7, wherein at least one quick-coupling, fluid-tight connection is provided between the first longitudinal support member and the second longitudinal support member for a passage of a cooling fluid from the second longitudinal support member to the first longitudinal support member, or vice versa.
17. A system according to claim 7, wherein at least one quick-coupling, fluid-tight connection is provided between the first longitudinal support member and the second longitudinal support member for a passage of air from the first longitudinal support member to the second longitudinal support member, or vice versa.
18. A rotary cooling apparatus for cooling preforms or tubular containers made of thermoplastic material, comprising: a carousel having a periphery thereof and adapted to rotate about a vertical rotation axis X; at least one fixed guide element arranged along at least part of said periphery; a plurality of cooling systems according to claim 7, arranged radially along the periphery of the carousel, each cooling system being adapted to translate horizontally along a radial direction with respect to said rotation axis X and provided with a plurality of cooling tubes arranged in sequence in a row along said radial direction and each adapted to receive a respective preform to be cooled; a plurality of picking and releasing devices, each picking and releasing device cooperating with a respective cooling system and being adapted to pick a preform from a transfer wheel, release said preform alternately into one of said cooling tubes and pick said preform again to release it downstream of said rotary cooling apparatus, said at least one picking and releasing device being adapted to translate upwards or downwards transversally to said radial direction by cooperating with said at least one fixed guide element, during a rotation of the carousel.
19. An apparatus according to claim 18, wherein at least one cooling system and at least one corresponding picking and releasing device define a cooling module of said rotary cooling apparatus.
20. A cooling device, according to claim 1, for cooling a plurality of preforms or tubular containers exiting from a rotary or linear injection molding apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Further features and advantages of the invention will become more apparent in light of a detailed description of preferred, but not exclusive, embodiments of a cooling system for cooling a plurality of preforms, disclosed by way of non-limiting example, with the aid of the accompanying drawings, in which:
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(24) The same reference numbers in the figures identify the same elements or components.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS OF THE INVENTION
(25) In order to cool a plurality of preforms or tubular containers, the cooling device, according to the present invention, can be installed for example on a rotary cooling apparatus 40, such as that shown in
(26) Such a rotary cooling apparatus 40 for cooling preforms or tubular containers, such as test tubes, made of thermoplastic material, is adapted to be arranged, in a production plant for producing preforms or containers, downstream of a rotary injection molding machine 70, for example, but not necessarily, a rotary injection-compression molding machine (
(27) A transfer wheel 80 is provided between the rotary, or linear, injection molding machine 70 and the rotary cooling apparatus 40. Any technical solution for unloading the cooled preforms or containers can be provided downstream of the rotary cooling apparatus 40.
(28) The rotary cooling apparatus 40 comprises (
(29) In particular, the guide element 46 can be a continuous or non-continuous annular element, i.e., an annular element which is closed or open in a portion thereof, concentric to the carousel 41, and provided with areas at different heights.
(30) The at least one picking and releasing device 45 is adapted to translate upwards or downwards transversely to the radial direction, for example perpendicularly to the radial direction, by means of a cooperation with the fixed guide element 46 during the rotation of the carousel 41.
(31) For example, each picking and releasing device 45 comprises a support structure 44 sliding along a substantially vertical guide 48, fixed to the structure of the carousel. Such a support structure 44 is provided, preferably at the upper end thereof, with a roller or tappet element 47 which, during the rotation of the carousel 41, by sliding or following the guide element 46, causes the upwards or downwards translation of the corresponding picking and releasing device 45. The support structure 44 is instead provided, preferably at the lower end thereof, with grippers.
(32) Optionally, at least one cooling system 43 and at least one corresponding picking and releasing device 45 are arranged in, and thus define, a cooling module 42 of the rotary cooling apparatus 40.
(33) In case of the presence of the cooling modules 42, at least one guide 48 is fixed onto each cooling module.
(34) In the example in
(35) Other variants can be provided with less than three or more than three cooling systems 43, and respective picking and releasing devices 45, for each cooling module 42. A single cooling system 43 and a single corresponding picking and releasing device 45 may for example be provided.
(36) At least one movement device is provided (not shown), for example at least one motor with related drive, adapted to impart to a corresponding cooling system 43 the translation motion along the radial direction Y, in a first direction or in a second direction opposite to the first direction, preferably but not necessarily equal to the pitch between one cooling tube and the one adjacent thereto.
(37) Each cooling system 43 comprises a cooling device 1 according to the invention.
(38) Such a cooling device 1 comprises (
(39) Preferably, the at least one first connection pin 5 has a substantially mushroom- or cap-shaped end. More generally, such an end is provided with a first portion 50, proximal to the second longitudinal surface 3 and having a first diameter, and with a second portion 51, distal from the second longitudinal surface and having a second diameter which is larger than the first diameter (
(40) Optionally, at least one second connection pin 13 is provided, preferably a tapered pin, protruding from the second longitudinal surface 3 for a quick coupling to the second longitudinal support member 14.
(41) In particular, the second longitudinal support member 14, arranged along the longitudinal axis Y, can slide on a guide or rail 49, in turn integrally fixed to said structure, preferably to the structure of a cooling module 42 (
(42) The first support member 7 and the second support member or base 14 can be made of a metal material, preferably but not necessarily aluminum.
(43) Preferably, the cooling tubes 4 of the cooling device 1 are arranged in a single row, preferably each adjacent to the next one, along the longitudinal axis Y.
(44) In one variant, on the second surface 3 of the first longitudinal support member 7 the are provided (
(45) Each cooling tube 4 is preferably provided with an internal circuit 9 (
(46) The first longitudinal support member 7 is preferably provided with: at least one channel 11 for the cooling fluid, connected on one side to the at least one first male or female member 6 and on the other side to the internal circuit 9 of each cooling tube 4 (
(47) In the particular example in
(48) Therefore, in the cooling system 43 in this example, there are provided two fluid-tight connections 6, 6 for the cooling fluid and one fluid-tight connection 8, 8 for the air, for example two hydraulic connections and a pneumatic connection.
(49) Alternatively, rather than suctioning air in order to facilitate the insertion of the preform into the cooling tube, the duct 10 can be used to blow air into the cooling tube. Hence, the at least one duct 12 of the support member 7 allows the introduction of air by means of the female member 8, said air being then blown through the duct 10.
(50) Further optional channels (not shown) in the base 14 allow conveying water from the outer connections 53 to the female members 6 of the fluid-tight connections and vice versa.
(51) Therefore, in this example, the hydraulic connection between the base 14 and the support member 7 of the tubes 4 is formed by a pair of push-fit, fluid-tight connections of the male-female type.
(52) Advantageously, the cooling system 43 provides that the first longitudinal support member 7 of the cooling device 1 and the second longitudinal support member or base 14 be connectable and disconnectable to/from each other by a quick coupling system, which makes the use of external tools for assembling and disassembling the members forming the cooling system unnecessary.
(53) Such a quick coupling system comprises the at least one first connection pin 5 of the cooling device 1, and preferably comprises, within the second longitudinal support member or base 14, in a first embodiment thereof (
(54) In this first embodiment, the assembly of the cooling device 1 on the second longitudinal support member 14 takes place by simply manually applying a force to the first longitudinal support member 7 from the top downwards. Following this force, the possible fluid-tight connections, which have commercial engagement couplings, are connected and the first slider 23 is triggered to pass from the locking position to the unlocking position.
(55) In a second embodiment shown in
(56) In both embodiments, the disassembly of the cooling device 1 from the second longitudinal support member 14 takes place by simply manually pressing the first slider 23 towards the inside of the base 14, and the at least one connection pin is uncoupled, preferably also due to the force of the springs which distances the two parts, said springs being provided in the engagement couplings of the fluid-tight connections.
(57) Preferably, the first longitudinal support member 7 is provided with at least two first connection pins 5, for example two first pins 5, and the first slider 23 is provided with respective holes 27 arranged along said first longitudinal sliding direction.
(58) Preferably, each hole 27 is appropriately shaped to lock a respective first connection pin 5 when the first slider 23 passes from the unlocking position to the locking position.
(59) In particular, the holes 27 have a slot-shaped profile for the quick and efficient mechanical coupling of the pins 5.
(60) For example, in case of mushroom- or cap-shaped connection pins 5, the holes 27 of the first slider 23 have a first portion 52 having, in the plan view, a first profile and a second portion 53 having, in the plan view, a second profile which is narrower than the first profile (
(61) Preferably, if the second slider 26 is also provided, the first longitudinal support member 7 is provided with at least one second connection pin 13, for example only one connection pin 13, adapted to interact with the second slider 26 bringing the latter from the first mechanical connection position to the second release position.
(62) In the example of the Figures, the second connection pin 13 is a tapered pin and the second slider 26 is provided with a respective through hole 31 having an inner surface portion 32 inclined (
(63) Preferably, in the variant with the two sliders 23 and 26, the second longitudinal support member or base 14 comprises: the first slider 23, arranged partially inside the base 14; a first internal longitudinal seat 24, defining said first sliding direction, in which the first slider 23 can slide; first elastic return means 25, fixed at a first end to a bottom of said first internal longitudinal seat 24 and at a second end to the first slider 23, for pushing the first slider towards a more external position thereof with respect to the base 14 (
(64) First and second elastic return means 25, 28 are, preferably but not necessarily, springs, for example helical springs. Other types of springs can, alternatively, be provided.
(65) The first slider 23, shown in
(66) Alternatively or additionally, the end-of-stroke abutment of the first slider 23 can be made between the projection 37 of the second slider 26 and a part of the lateral recess 36 shaped so as to house said projection 37 (
(67) If the second slider 26 is not provided, the slider 23 does not have the lateral recess 36.
(68) The second slider 26, shown in
(69) The second longitudinal support member or base 14 is further provided with at least one through hole 5 for the passage of said at least one first connection pin 5 inside the first longitudinal internal seat 24, and possibly with a further through hole 13 for the passage of the second connection pin 13 inside the second internal seat 29 (
(70) If only one first connection pin 5 is provided on the second longitudinal surface 3 of the support member 7 (variant not shown), and therefore only one through hole 5 is provided on the flat surface 52 of the base 14 and only one transverse through hole 27 is provided in the first slider 23, the second connection pin 13, preferably a conical pin, also acts as an anti-rotation device between the support member 7 and the base 14.
(71) The second connection pin 13 can also be provided, projecting from the second longitudinal surface 3 of the first longitudinal support member 7, in the embodiment without the second slider 26. Also in this case, when only one first connection pin 5 is provided on the second longitudinal surface 3 of the support member 7 (variant not shown), and therefore only one through hole 5 is provided on the flat surface 52 of the base 14 and only one transverse through hole 27 is provided on the slider 23, the second connection pin 13, preferably a conical pin, is inserted into a corresponding hole or cavity of the base 14, arranged laterally with respect to the internal longitudinal seat 24 in which the slider 23 slides, and acts as an anti-rotation device between the support member 7 and the base 14.
(72) With reference to
(73) The support member 7 is provided with the following components, projecting from the flat surface 3, useful for the mechanical or hydraulic or pneumatic connection between said support member 7 and the base 14: two first mechanical connection pins 5, one second mechanical connection pin 13, two male members 6 of respective fluid-tight engagement connections; one female member 8 of a further fluid-tight engagement connection.
(74) The base 14 is provided, at a flat surface 52 thereof facing towards the flat surface 3 of the support member 7, with (
(75) Below is a description of the implementation of the quick coupling operation of the support member 7, and therefore of the cooling device 1, to the base 14 of the cooling system 43. Said quick coupling operation includes the following stages: providing the first slider 23 locked in the innermost position thereof with respect to the base 14 (
(76) In particular, by lowering the support member 7 onto the base 14, the connection pin 13 is engaged on the portion of inclined surface 32 of the hole 31 in the second slider 26. The connection pin 13 thus pushes the second slider 26 towards the elastic return means 28, compressing them, releasing the projection 37 from the recess 36.
(77) No longer being constrained to the second slider 26, the first slider 23 is displaced, due to the action of the elastic return means 25, towards the outside of the base 14 reaching the outermost position thereof (
(78) In fact, during the displacement of the first slider 23 from the innermost position to the outermost position thereof with respect to the base 14, the pins 5 are inserted into the slot-shaped profile of the holes 27 determining the mechanical coupling between the support member 7 and base 14.
(79) The pins 5 are located in the locking position with the first slider 23 at the end of the vertical engagement movement of the support member 7 on the base 14 or manifold (
(80) Advantageously, the portion of inclined surface 32 of the hole 31 allows releasing the first slider 23 with less force than the thrust force applied by the first elastic return means 25. The portion of inclined surface 32 has an inclination angle of about 20-30, preferably 25, with respect to the vertical advancement direction of the connection pin 13.
(81) With the automatic positioning of the first slider 23 in the outermost configuration thereof the manual quick coupling operations of the support member 7 to the base 14 are concluded.
(82) Advantageously, in order to perform the inverse operation of automatically uncoupling the support member 7, and thus the cooling device 1, from the base 14, it is sufficient: to push the first slider 23 manually towards the inside of the base 14 until locking said first slider in the innermost position thereof (
(83) During the release operation, by pressing the first slider 23 towards the inside of the base, the pins 5 tend to exit from the slot profile of the holes 27. At the same time, preferably the reaction springs 60 (
(84) Advantageously, the hydraulic, pneumatic and mechanical coupling and uncoupling operations, between the parts, take place by means of a single respective manual operation. In fact, the solution of the invention allows engaging the connections by means of a single manual movement of the cooling device 1 while automatically achieving the mechanical lock between the support member 7 and the support member or base 14.
(85) Furthermore, the solution of the invention allows releasing the connections with a single manual movement of the first slider while mechanically uncoupling the cooling device 1 from the base 14. All this obviously implies quicker and more efficient operations when changing the format of the cooling tubes according to the preforms or test tubes to be cooled.
(86) The implementation of the operation of quickly coupling the support member 7, and thus the cooling device 1, to the base 14 of the cooling system 43 is described below for the case in which the second slider 26 is not provided. Said quick coupling operation includes the following stages: providing the single slider 23 in the outermost position thereof, with respect to the base 14, maintained by the stretching of the elastic return means 25; manually pressing the slider 23 towards the inside of the base 14 until the innermost position thereof (see the arrow in
(87) The stroke of the slider 23 towards the outside of the base 14 is delimited by an abutment pin 39, integral with the structure of the base 14, inserted into the longitudinal slot 38 provided in the slider 23 between the two holes 27.
(88) Advantageously, in order to perform the inverse operation of automatically uncoupling the support member 7, and thus the cooling device 1, from the base 14, it is sufficient: to manually press the slider 23 towards the inside of the base 14 until the innermost position thereof, and keep the slider 23 pressed in said innermost position by compressing the elastic return means 25; to manually facilitate the upwards movement of the support member 7 by disengaging the male and female members of the connections and pulling the pins 5 out of the holes 27; to release the manual pressure on the slider 23 letting said slider 23 move due to the action of the elastic return means 25 towards the outside of the base 14 reaching the outermost position thereof.
(89) During the release operation, by pressing the slider 23 towards the inside of the base, the pins 5 tend to exit from the slot profile of the holes 27. At the same time, preferably, the reaction springs 60 (
(90) An advantage of both embodiments, with or without the second slider 26, is that of reducing the force required for the coupling between the two parts of the cooling system 43. In fact, in the engagement step, the force required to insert the first connection pins 5 into the first slider 23 is practically zero, whereas the force required for the coupling of the male-female members of the hydraulic and pneumatic connections remains unvaried, to which the force for inserting the connection pin 13 inside the second slider 26 is possibly added.