DEVICE AND METHOD FOR ENERGY RECOVERY FOR AN ELECTRICALLY DRIVEN MOTOR VEHICLE
20230073678 · 2023-03-09
Inventors
Cpc classification
B60T1/10
PERFORMING OPERATIONS; TRANSPORTING
B60T13/586
PERFORMING OPERATIONS; TRANSPORTING
B60L1/20
PERFORMING OPERATIONS; TRANSPORTING
B60T13/588
PERFORMING OPERATIONS; TRANSPORTING
B60L50/00
PERFORMING OPERATIONS; TRANSPORTING
F16D57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60L50/61
PERFORMING OPERATIONS; TRANSPORTING
B60L2200/36
PERFORMING OPERATIONS; TRANSPORTING
F16D61/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B60T1/10
PERFORMING OPERATIONS; TRANSPORTING
B60T1/087
PERFORMING OPERATIONS; TRANSPORTING
B60L50/61
PERFORMING OPERATIONS; TRANSPORTING
F16D61/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60T13/58
PERFORMING OPERATIONS; TRANSPORTING
F16D57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to a device for energy recovery for an electrically driven motor vehicle. The device comprises an electric drive unit (16) for driving the motor vehicle and a permanent brake device (20) which is designed as a hydrodynamic retarder and is or can be drivingly connected to the electric drive unit (16). A waste heat recovery device (12) has an expansion machine (36) which is or can be connected to the permanent brake device (20) for energy recovery of a waste heat resulting from the braking of the permanent brake device (20). The invention also relates to a method for energy recovery in an electrically driven motor vehicle.
Claims
1. A device for energy recovery for an electrically driven motor vehicle, preferably a commercial vehicle, the device comprising: an electric drive unit (16) for driving the motor vehicle; a permanent brake device (20), which is designed as a hydrodynamic retarder and is or can be drivingly connected to the electric drive unit (16); and a waste heat recovery device (12) with an expansion machine (36), which is or can be connected to the permanent brake device (20) for energy recovery from a waste heat resulting from the braking of the permanent brake device (20).
2. The device as claimed in claim 1, wherein: the waste heat recovery device (12) is based on a Clausius-Rankine cycle; or the waste heat recovery device (12) is based on a Joule-Brayton cycle.
3. The device as claimed in claim 1 or claim 2, wherein: a heat exchanger (34) is integrated in the permanent brake device (20) and is designed to transfer waste heat from the permanent brake device (20) to a fluid circuit (30) of the waste heat recovery device (12); or a heat exchanger (34) is arranged outside the permanent brake device (20), wherein the heat exchanger (34) is designed to transfer waste heat from the permanent brake device (20) to a fluid circuit (30) of the waste heat recovery device (12).
4. The device as claimed in claim 3, wherein: the heat exchanger (34) is an evaporator which is designed to evaporate a working fluid of the waste heat recovery device (12); or the heat exchanger (34) is designed as a liquid-gas heat exchanger (34), in which a gaseous working fluid of the waste heat recovery device (12) can be heated.
5. The device as claimed in one of the preceding claims, wherein: the waste heat recovery device (12) comprises an expansion machine bypass (40), which bypasses the expansion machine (36), and a valve device (42), which is arranged to adapt a fluid flow through the expansion machine (36) and/or the expansion machine bypass (40).
6. The device as claimed in claim 5, wherein: the waste heat recovery device (12) comprises a throttle (46), which is arranged in the expansion machine bypass (40) and is provided integrated with or separately from the valve device (42); and/or the waste heat recovery device (12) comprises a control unit (44), which is designed to actuate the valve device (42) depending on an operating parameter of the expansion machine (36) and/or a fluid parameter of a working fluid of the waste heat recovery device (12), preferably upstream and/or downstream of the expansion machine (36).
7. The device as claimed in one of the preceding claims, wherein: the waste heat recovery device (12) comprises a cooler (38), which is preferably a fan-cooled cooler, preferably a condenser or a gas cooler, which is arranged downstream of the expansion machine (36).
8. The device as claimed in claim 7, wherein: the waste heat recovery device (12) comprises an intermediate heat exchanger (48), which is arranged for thermal coupling of a fluid line upstream of the cooler (38) to a fluid line downstream of the cooler (38), and a valve device (50), which is arranged to adapt a fluid flow through the cooler (38) and/or the intermediate heat exchanger (48); or the waste heat recovery device (12) comprises a cooler bypass (52), which bypasses the cooler (38), and a valve device (50), which is arranged to adapt a fluid flow through the cooler (38) and/or the cooler bypass (52); or the waste heat recovery device (12) comprises a heat exchanger (56), preferably an evaporator or a preheater, a heat pump (58) of the device, which is arranged for thermal coupling to a fluid line upstream of the cooler (38), and a valve device (50), which is arranged to adapt a fluid flow through the cooler (38) and/or the heat exchanger (56).
9. The device as claimed in claim 8, wherein: the waste heat recovery device (12) comprises a control unit (44), which is designed to actuate the valve device (50) depending on a fluid parameter of a working fluid of the waste heat recovery device (12), preferably upstream and/or downstream of the cooler
10. The device as claimed in one of the preceding claims, wherein: the electric drive unit (16) is embodied as an electric central drive unit, and the permanent brake device (20) is directly drivingly connected to the electrical central drive unit, a transmission (18) of the device or a wheel (24) of the device; or the electric drive unit (16A, 16B) is embodied as an electric direct wheel drive, and the permanent brake device (20) is directly connected drivingly to the direct wheel drive or a wheel (24) of the device; or the electric drive unit (16A, 16B) is embodied as an electric single-wheel drive positioned close to the wheel, and the permanent brake device (20) is directly connected drivingly to the electric single-wheel drive positioned close to the wheel, to a transmission (18), preferably a planetary gearing, of the device or to a wheel (24) of the device.
11. The device as claimed in one of the preceding claims, wherein: the waste heat recovery device (12) comprises water, a water-glycol mixture, an organic fluid, an inorganic fluid or an alcohol as working fluid; and/or the waste heat recovery device (12) is designed to electrically or mechanically store energy recovered by means of the expansion machine (36) and/or to feed said energy into an on-board power supply of the motor vehicle; and/or the waste heat recovery device (12) can be operated with or without a phase transition of the working fluid; and/or the waste heat recovery device (12) comprises a conveying device (32), preferably a pump or a compressor, which is arranged upstream of the expansion machine (36), wherein the conveying device (32) is preferably coupled drivingly to the expansion machine (36).
12. The device as claimed in one of the preceding claims, wherein: the waste heat recovery device (12) is additionally connected to an internal combustion engine for energy recovery from waste heat from a coolant and/or an exhaust gas of the internal combustion engine; and/or the waste heat recovery device (12) is additionally connected to an energy supply device (14), which supplies the electric drive unit (16) with electrical energy, for energy recovery from waste heat of the energy supply device (14); and/or the waste heat recovery device (12) is additionally connected to the electric drive unit (16) for energy recovery from waste heat of the electric drive unit (16).
13. A motor vehicle, preferably a commercial vehicle, comprising a device as claimed in one of the preceding claims.
14. A method for energy recovery in an electrically driven motor vehicle, preferably as claimed in claim 13, wherein the motor vehicle comprises a permanent brake device (20) designed as a hydrodynamic retarder and a waste heat recovery device (12) having an expansion machine (36), the method having the steps of: braking the motor vehicle by means of the permanent brake device (20); and driving the expansion machine (36) by means of waste heat of the permanent brake device (20).
15. The method as claimed in claim 14, further comprising the steps of: evaporating or heating a working fluid in or outside the permanent brake device (20) by means of the waste heat of the permanent brake device (20) and feeding the working fluid to the expansion machine (36); and/or bypassing the expansion machine (36) by means of a bypass (40) if an operating parameter of the expansion machine (36) and/or a fluid parameter of a working fluid exceeds a predetermined value, preferably furthermore with throttling of the working fluid while the expansion machine (36) is being bypassed; and/or storing electrical or mechanical energy obtained from the driving of the expansion machine (36); and/or recovering thermal energy from a working fluid flow downstream of the expansion machine (36).
Description
[0036] The previously described preferred embodiments and features of the invention can be combined arbitrarily with one another. Further details and advantages of the invention will be described hereinafter with reference to the accompanying drawings, in which:
[0037]
[0038] The embodiments shown in the figures are consistent at least in part, so that similar or identical parts are provided with the same reference signs and, with regard to their explanation, reference is also made to the description of the other embodiments and figures, in order to avoid repetition.
[0039]
[0040]
[0041] The energy supply device 14 can comprise all components that are necessary to supply electrical energy to the electric drive unit 16. For example, the energy supply unit 14 can comprise a charging device, an electric energy store, a current converter (for example DC-DC converter), a current distributor, power electronics and/or a fuel cell device.
[0042] The electric drive unit 16 is supplied with electric current by the energy supply device 14. The electric drive unit 16 is embodied as an electric central drive unit. The electric drive unit 16 can preferably be arranged as a longitudinal motor. The electric unit 16 is drivingly connected to the transmission 18 and the permanent brake device 20.
[0043] It is possible that the electric drivetrain 10 is part of a hybrid drivetrain, which additionally comprises an internal combustion engine to drive the motor vehicle.
[0044] The transmission 18 can be optional, for example depending on the embodiment of the electric drive unit 16. The transmission 18 can be embodied for example as a reduction gearing and/or an automatic transmission.
[0045] The permanent brake device 20 is embodied as a hydrodynamic retarder or a hydrodynamic retarding brake. The permanent brake device 20 can have a fluid circuit 31 (only shown in part). The working fluid, for example, oil, water or a water-glycol mixture, can circulate in the fluid circuit 21 when the permanent brake device 20 is activated. It is possible that a pump and optionally a cooler is integrated in the fluid circuit 21.
[0046] The permanent brake device 20 can also comprise, for example, a rotor, which is or can be drivingly connected to the electric drivetrain 10, and a fixed stator. The permanent brake device 20 can be activated to brake the motor vehicle as a result of the working fluid being conducted by means of the fluid circuit 21 to the permanent brake device 20. Friction of the working fluid as it flows through the permanent brake device 20 converts kinetic energy of the rotor into heat. The temperature and enthalpy of the working fluid is increased. The electric drivetrain 10 is braked. The permanent brake device 20 can utilize the principle of rising viscosity with rising temperature caused by the resultant friction. The braking effect of the permanent brake device 20 may be dependent on the vehicle speed.
[0047] The permanent brake device 20 is integrated at any suitable position in the electric drivetrain 10 in order to bring about a braking power. The permanent brake device 20 can be drivingly coupled to the electric drive unit 16 directly or indirectly, in particular depending on the used drive concept. The permanent brake device 20 can be integrated for example at least in part in the transmission 18 or is or can be directly connected drivingly to the transmission 18.
[0048] In the exemplary embodiment shown in
[0049] The differential 22 drives the wheels 24 by means of axle shafts 28.
[0050] The waste heat recovery device 12 is designed to recover usable energy (for example electrical energy or mechanical energy) from waste heat resulting from the braking of the hydrodynamic permanent brake device 20.
[0051] In the exemplary embodiment of
[0052] The waste heat recovery device 12 comprises a fluid circuit 30 with a conveying device 32, a heat exchanger 34, an expansion machine 36 and a cooler 38. The conveying device 32 is arranged downstream of the cooler 38. The heat exchanger 34 is arranged downstream of the conveying device 32. The expansion machine 36 is arranged downstream of the heat exchanger 34. The cooler 38 is arranged downstream of the expansion machine 36.
[0053] The conveying device 32 conveys a working fluid circulating in the fluid circuit 30. The working fluid can be or can comprise, for example, water, a water-glycol mixture, an organic fluid, an inorganic fluid or an alcohol. The conveying device 32 conveys the working fluid from the cooler 38 to the heat exchanger 34. In the exemplary embodiment of
[0054] The heat exchanger 34 is integrated in the permanent brake device 20. The heat exchanger 34 transfers the waste heat of the working fluid of the fluid circuit 21 in the permanent brake device 20, said waste heat being created under braking, to the working fluid of the fluid circuit 30 of the waste heat recovery device 12. In the exemplary embodiment of
[0055] In the expansion machine 36, the intrinsic energy of the working fluid is reduced by expanding the working fluid and in so doing is converted in part into mechanical energy. For example, an output element, such as an output shaft, of the expansion machine 36 can thus be driven. The expansion machine 36 can be embodied for example as a turbine (as shown in
[0056] The output elements of the expansion machine 36 can be connected drivingly for example to a mechanical energy store, for example a mechanical flywheel accumulator, in order to temporarily store the recovered mechanical energy. At a later point in time, this mechanical energy can be coupled for example into the electric drivetrain 10 and can be used to drive the motor vehicle. The coupling can be provided for example in the region of the electric drive unit 16, the transmission 18, the shaft 26, the differential 22, the axle shaft 28 and/or the wheels 24. It is also possible that the output element of the expansion machine 36 is connected drivingly to the conveying device 32.
[0057] The output elements of the expansion machine 36 can also be drivingly connected for example to a generator in order to recover electrical energy from the recovered mechanical energy. The electrical energy can be temporarily stored for example in a battery (for example of the energy supply device 14) and/or can be fed directly into an electrical on-board power system of the motor vehicle.
[0058] The working fluid is cooled in the cooler 38. The cooler 38 can be cooled by means of a preferably electrically driven fan. In the exemplary embodiment of
[0059] It is possible that the waste heat recovery device 12 has a bypass 40. The bypass 40 bypasses the expansion machine 36. The bypass 40 branches off from a fluid line of the fluid circuit 30 connecting the heat exchanger 34 to the expansion machine 36. The bypass 40 opens out into a fluid line of the fluid circuit 30 connecting the expansion machine 36 to the cooler 38.
[0060] In order to adapt a fluid flow through the bypass 40 and the expansion machine 30, a valve device 42 is provided. The valve device 42 can comprise one or more valves. The valve device 42 can be arranged in the bypass 40, at the branching of the bypass from the fluid line upstream of the expansion machine 36 and/or in the fluid line upstream of the expansion machine 36.
[0061] The bypass 40 can preferably have the purpose of diverting working fluid, when necessary, so as not to exceed a maximum pressure before or in the expansion machine 36. A control unit 44 can be provided to control the valve device 42. The control unit 44 can actuate the valve device 42 depending on at least one fluid parameter (for example temperature, pressure and/or mass flow) of the working fluid of the waste heat recovery device 12. The at least one fluid parameter can be measured or estimated. The at least one fluid parameter can expediently relate to a state of the working fluid downstream of the heat exchanger 34, upstream of the expansion machine 36 and/or downstream of the expansion machine 36. Alternatively or additionally, the control unit 44 can actuate the valve device for example depending on an operating parameter (for example speed) of the expansion machine 36.
[0062] For example, if a current value of a fluid parameter or of an operating parameter exceeds a predetermined value (for example fluid pressure or speed), the control unit 44 can actuate the valve device 42 to at least partly divert the working fluid through the bypass 40. For example, if a current value of a fluid parameter or of an operating parameter drops below a predetermined value (for example fluid pressure or speed), the control unit 44 can actuate the valve device 42 to at least partly close the fluid connection through the bypass 40.
[0063] It is possible that a throttle 46 is arranged in the bypass 40. The throttle 46 can throttle the working fluid, which for example is isenthalpic, flowing through the bypass 40. The throttle 46 can be provided separately to the valve device 42 or can be integrated in a valve of the valve device 42.
[0064] The waste heat recovery device 12 can optionally also comprise an intermediate heat exchanger 48 and a valve device 50.
[0065] The intermediate heat exchanger 48 can couple working fluid from upstream of the cooler 38 thermally to fluid downstream of the cooler 38. The working fluid downstream of the cooler 38 can thus be pre-heated. The intermediate heat exchanger 48 can transfer heat from the working fluid of a fluid line upstream of the cooler 38, which for example is arranged as a bypass upstream of the cooler 38, to the working fluid in a fluid line downstream of the cooler 38, which for example is arranged as a bypass downstream of the cooler 38. The intermediate heat exchanger 48 can be embodied as a liquid-liquid heat exchanger.
[0066] The valve device 50 is arranged to adapt the fluid flow to the cooler 38 and the intermediate heat exchanger 48. For this purpose, the valve device 50 can be arranged arbitrarily and for example can have a plurality of valves. The valve device 50 for example can also comprise check valves.
[0067] The control unit 44 can actuate the valve device 50 depending on at least one current fluid parameter of the working fluid (for example temperature) upstream and/or downstream of the cooler 38. The fluid parameter can be measured or estimated.
[0068] The intermediate heat exchanger 48 can be used if a fluid parameter of the working fluid downstream of the expansion machine 36 and upstream of the cooler 38 still lies above an ambient level, in order to allow a further recovery.
[0069]
[0070] The bypass 52 bypasses the cooler 38. A throttle 54 can be arranged in the bypass 52. The throttle 54 leads to full condensation of the working fluid. The control unit 44 can actuate the valve device 50, again depending on at least one current fluid parameter of the working fluid (for example temperature) upstream and/or downstream of the cooler 38, in order to allow a flow through the bypass 52 at least in part or not at all.
[0071]
[0072] The exemplary embodiment shown in
[0073]
[0074]
[0075] The conveying device 32 is embodied as a compressor. The expansion machine 36 can drive the conveying device 32 directly. The heat exchanger 32 is to this end designed to transfer the waste heat of the liquid working fluid of the permanent brake circuit 20 to the gaseous working fluid of the fluid circuit 30 (liquid-gas heat exchanger). There is no phase transition of the working fluid. The heat exchanger 34 can be integrated in the permanent brake device 20, as shown in
[0076]
[0077]
[0078] The individual features of the exemplary embodiments shown in
[0079] It is also possible that the waste heat recovery device 12 (for example one of
[0080] The invention is not limited to the preferred exemplary embodiments described above. Rather, a variety of variants and modifications are possible which also make use of the inventive concept and therefore fall within the scope of protection. In particular, the invention also claims protection for the subject matter and features of the dependent claims, regardless of the referenced claims. In particular, the individual features of independent claim 1 are disclosed in each case independently of one another. In addition, the features in the dependent claims are also disclosed independently of all features of independent claim 1 and for example independently of the features relating to the presence and/or the configuration of the electric drive unit, the permanent brake device and/or the waste heat recovery device of independent claim 1.
LIST OF REFERENCE SIGNS
[0081] 10 electric drivetrain [0082] 12 waste heat recovery device [0083] 14 energy supply device [0084] 16 electric drive unit [0085] 16A first electric drive unit [0086] 16B second electric drive unit [0087] 18 transmission [0088] 18A first transmission [0089] 18B second transmission [0090] 20 permanent brake device [0091] 20A first permanent brake device [0092] 20B second permanent brake device [0093] 21 fluid circuit [0094] 22 differential [0095] 24 wheel [0096] 26 shaft [0097] 28 axle shaft [0098] 30 fluid circuit [0099] 32 conveying device [0100] 34 heat exchanger [0101] 36 expansion machine [0102] 38 cooler [0103] 40 bypass [0104] 42 valve device [0105] 44 control unit [0106] 46 throttle [0107] 48 intermediate heat exchanger/preheater [0108] 50 valve device [0109] 52 bypass [0110] 54 throttle [0111] 56 heat exchanger [0112] 58 heat pump