DRAIN GUARD ASSEMBLY AND SYSTEM
20250382798 ยท 2025-12-18
Inventors
- Gary Hodge (Rutherfordton, NC, US)
- Robert DiPlacido (Erie, PA, US)
- Trent Killian (Bostic, NC, US)
- Tyler Van Devon Herfel (Forest City, NC, US)
Cpc classification
International classification
Abstract
A roof drain assembly includes a drain body, a gravel guard, and a cover. The drain body includes an inlet, an outlet, and a conduit between said inlet and outlet. The gravel guard includes a frame having a top opening, a bottom opening, a plurality of castellations separated from each other by a plurality of gaps. The gravel guard may be removably coupled to the drain body or integral with the drain body. The cover is configured to be removably coupled to a top surface of the gravel guard (e.g., at least a portion of the plurality of castellations). The cover includes a plurality of openings configured to allow fluid to flow therethrough into the drain body.
Claims
1. A roof drain assembly comprising: a drain body having an inlet, an outlet, and a conduit between said inlet and outlet; a gravel guard having a frame having a top opening, a bottom opening, a plurality of castellations separated from each other by a plurality of gaps, wherein the gravel guard is configured to be removably coupled to the drain body; and a cover configured to be removably coupled to a top surface of the gravel guard, the cover including a plurality of openings configured to allow fluid to flow therethrough into the drain body.
2. The roof drain assembly of claim 1, wherein the cover is configured to be removably coupled to a top surface of at least a portion of the plurality of castellations.
3. The roof drain assembly of claim 1, wherein the cover includes a cover alignment key and wherein gravel guard includes a guard alignment key configured to engage with the cover alignment key to align the cover relative to the gravel guard.
4. The roof drain assembly of claim 3, wherein the cover includes a cover flange including the cover alignment key and wherein at least one of the plurality of castellations includes the guard alignment key.
5. The roof drain assembly of claim 4, wherein the cover alignment key and the guard alignment key include a protrusion configured to be received in a recess.
6. The roof drain assembly of claim 1, wherein at least one of the plurality of castellations includes a cover connector configured to removably secure the gravel guard to the cover.
7. The roof drain assembly of claim 1, wherein substantially the entire cover is disposed above the top surface of the gravel guard.
8. The roof drain assembly of claim 1, wherein the cover is removably secured to the gravel guard using one or more biased tabs.
9. The roof drain assembly of claim 8, wherein the cover includes a cover flange and wherein the biased tab engages the cover flange.
10. The roof drain assembly of claim 8, wherein the biased tab is configured to apply a compressive for that urges the cover against the gravel guard.
11. The roof drain assembly of claim 8, wherein the biased tab is secured to one of the plurality of castellations.
12. The roof drain assembly of claim 11, wherein the biased tab is secured to a threaded aperture extending through the top surface of the one of the plurality of castellations.
13. The roof drain assembly of claim 8, wherein the biased tab is configured to rotate between a secured position in which the cover is secured to the gravel guard and a release position in which the cover is removable from the gravel guard.
14. The roof drain assembly of claim 1, further comprising a web coupling the plurality of castellations together.
15. A roof drain assembly comprising: a drain body having an inlet, an outlet, and a conduit between said inlet and outlet; a gravel guard having a frame having a top opening, a bottom opening, a plurality of castellations separated from each other by a plurality of gaps, wherein the drain body and the gravel guard are a single part; and a cover configured to be removably coupled to a top surface of the gravel guard, the cover including a plurality of openings configured to allow fluid to flow therethrough into the drain body.
16. The roof drain assembly of claim 15, wherein the cover is configured to be removably coupled to a top surface of at least a portion of the plurality of castellations.
17. The roof drain assembly of claim 15, wherein the cover includes a cover alignment key and wherein gravel guard includes a guard alignment key configured to engage with the cover alignment key to align the cover relative to the gravel guard.
18. The roof drain assembly of claim 17, wherein the cover includes a cover flange including the cover alignment key and wherein at least one of the plurality of castellations includes the guard alignment key.
19. The roof drain assembly of claim 15, wherein the cover is removably secured to the gravel guard using one or more biased tabs.
20. The roof drain assembly of claim 19, wherein the biased tab is configured to move between a secured position in which the cover is secured to the gravel guard and a release position in which the cover is removable from the gravel guard, and wherein the biased tab is configured to apply a compressive for that urges the cover against the gravel guard.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0003] Reference is now made to the following detailed description which should be read in conjunction with the following figures, wherein like numerals represent like parts:
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DETAILED DESCRIPTION
[0021] With the foregoing in mind, one example of the present disclosure generally relates to a drain guard assembly and a drain guard system.
[0022]
[0023] Inlet 20 may have a cross-sectional geometry, such as, but not limited to, a square, circle, oval, polygon, etc. Outlet 21 may have a cross-sectional geometry such as, but not limited to, a square, circle, oval, polygon, etc. The area within the cross-sectional geometry of the inlet 20 may be larger than the area within the cross-sectional geometry of the outlet 21. The conduit 22 connecting the inlet 20 and outlet 21 may include one or more tapered regions or tubes where the cross-sectional area of the conduit 22 decreases in the direction from the inlet 20 to the outlet 21. The tapered regions or tubes may have a convex taper and/or concave taper. The tapered regions or tubes may have a constant taper or may include a plurality of different tapers. Alternatively, the conduit 22 may have a constant cross-section (e.g., diameter) such that a 90 degree angle is formed between the inlet 20 and the conduit 22, and the cross-section (e.g., diameter) of the conduit 22 may correspond to the cross-section (e.g., diameter) of the outlet 21.
[0024] The drain body 11 may also optionally include a flange 23. The flange 23 may extend outward along the perimeter of the inlet (e.g., radially outward along the edge of inlet 20). As discussed herein, a roofing membrane and/or gravel may be disposed on and/or above at least a portion of the flange 23. The flange 23 may be disposed outwardly (e.g., radially outwardly) beyond the gravel guard 12 and/or the cover 13). The drain body 11 (e.g., the flange 23 and/or the conduit 22) may also optionally include one or more apertures to receive fasteners (e.g., screws, bolts, or nails or the like) to secure the drain body 11 to the roof.
[0025] Optionally, the drain body 11 may include one or more drain body connectors 24 configured to facilitate the mechanical engagement of drain body 11 with gravel guard 12. The drain body connectors 24 may include apertures (e.g., threaded apertures) configured to at least partially receive a fastener (e.g., a bolt or the like). The drain body connectors 24 may also include a threaded stud, e.g., an upwardly extended threaded stud configured to engage with a nut or the like to removably secure the drain body 11 to the gravel guard 12. Alternatively, gravel guard 12 may be integral with drain body 11 at the inlet 20.
[0026] In at least one example, the drain body 11 may include at least one gravel guard recess, notch, groove, or the like 25 (hereinafter generally referred to a gravel guard recess 252 for the sake of convenience) configured to receive a portion (e.g., a bottom region) of the gravel guard 12. The gravel guard recess 25 may extend around all or a portion of the drain body 11 and may aid in locating the gravel guard 12 relative to the drain body 11. In the illustrated example, the gravel guard recess 25 may be disposed radially inward and proximate to the flange 23. The support flange 26 of the gravel guard 12 (discussed below) to be closer to (e.g., flush with) the flange 23 of the drain body 11, thereby reducing the build-up of fluid proximate to the gravel guard 12.
[0027]
[0028]
[0029] As depicted in the embodiment shown in
[0030] One or more of the castellations 33 may include a benching surface 35. The benching surfaces 35 may be disposed on at least a portion of the top surface 33b of the castellations 33. The benching surface 35 may be configured to provide an interface that supports the cover 13 to when the cover 13 is secured to the gravel guard 12. In one example, each of the plurality castellations 33 at least partially defines a benching surface 35. Alternatively, one or more of the castellations 33 may not include a benching surface 35. In this example, the castellations 33 which do not include a benching surface 35 may be shorter than the castellations 33 which do have a benching surface 35. The non-benching surface castellations 33 may define a gap between the gravel guard and cover 13 configured to allow fluid (e.g., water) to flow into the drain body 11 while generally preventing the ingress of debris.
[0031] The bottom surface 26b of the support flange 26 may be configured to removably secured to the drain body 11. In at least one example, the bottom surface 26b of the support flange 26 may be configured to be at least partially received in the gravel guard recess 25 (
[0032] The gravel guard 12 may preferably include one or more guard connectors 37 configured to cooperate with the one or more drain body connectors 24 to facilitate the mechanical engagement of the gravel guard 12 with the drain body 11. The guard connectors 37 may include apertures (e.g., threaded apertures) configured to at least partially receive a fastener (e.g., a bolt or the like). The guard connectors 37 may also include a threaded stud, e.g., an upwardly extended threaded stud configured to engage with a nut or the like to removably secure the drain body 11 to the gravel guard 12. In at least one example, one or more drain body connectors 24 includes a threaded aperture and one or more the guard connectors 37 include an aperture. With reference to
[0033] Optionally, the gravel guard 12 may include one or more cover connectors 38 configured to facilitate the mechanical engagement of gravel guard 12 with the cover 13. The cover connectors 38 may include apertures (e.g., threaded apertures) configured to at least partially receive a fastener (e.g., a bolt or the like). The cover connectors 38 may also include a threaded stud, e.g., an upwardly extended threaded stud configured to engage with a nut or the like to removably secure the gravel guard 12 to the cover 13. The cover connectors 38 may be formed in one or more of the castellations 33. In at least one example, the cover connectors 38 may optionally be formed in the benching surface 35 of the castellations 33.
[0034] Optionally, the gravel guard 12 may include one or more guard alignment keys 39 configured to facilitate the alignment of the gravel guard 12 with the cover 13 upon mechanical engagement. The guard alignment keys 39 may be formed in one or more of the castellations 33. In at least one example, the guard alignment keys 39 may include one or more protrusions or tabs. The protrusion or tab may extend generally upwardly (e.g., away from the top opening 30). The protrusion or tab may be disposed along the internal surface 33a of the castellations 33. Alternatively (or in addition), the guard alignment keys 39 may include one recesses or notches configured to receive a portion of the cover 13 to align the gravel guard 12 with the cover 13.
[0035] While the gravel guard 12 has been illustrated having a plurality of castellations 33, it should be appreciated the plurality of castellations may be coupled together at by a web. The web may couple, for example, the top surface 33b of the castellations 33 together to form, for example, a substantially continuous mating or benching surface 35 between the gravel guard 12 and the cover 13.
[0036]
[0037] The cover sidewalls 40 may include a plurality of openings 48 disposed between a plurality of ribs 49. The plurality of openings 48 are configured to allow fluid (e.g., water) to flow into the drain body 11 while generally preventing debris (e.g., stones, leaves, twigs, etc.) from passing into the drain body 11. The exact size and shape of the openings 48 may therefore depend on the intended application. In general, the openings 48 should be sized and shaped to allow a sufficient amount of fluid to flow into the drain body 11 while generally preventing debris that could become stuck in the drain system from entering.
[0038] The cover sidewalls 40 may optionally have an inclined outer surface 49b such that the outer cross-sectional dimension of the cover sidewalls 40 is smaller as the distance away from the cover flange 42 increases. In at least one example, the ribs 49 may have a generally triangular shape, with the hypotenuse defining the outer surface 49b.
[0039] The cover sidewalls 40 may extend all the way around the top surface of the cover 13. For example, the cover sidewalls 40 may form a generally dome shape. Alternatively, the cover 13 may include a top wall 47. The top wall 47 may be solid or may include a plurality of openings 47a. Similar to openings 48, the openings 47a are configured to allow fluid (e.g., water) to flow into the drain body 11 while generally preventing debris (e.g., stones, leaves, twigs, etc.) from passing into the drain body 11. The exact size and shape of the openings 47a may therefore depend on the intended application. In general, the openings 47a should be sized and shaped to allow a sufficient amount of fluid to flow into the drain body 11 while generally preventing debris that could become stuck in the drain system from entering. The openings 48 and 47a may also be configured to allow air to vent out from the drain body 11 (and the rest of the drain system) as water enters the drain body 11.
[0040] The bottom surface 42b of the cover flange 42 may be configured to be removably secured to the castellations 33. For example, the bottom surface 42b of the cover flange 42 may be configured to be removably secured to the top surface 33b of the castellations 33 such as, but not limited to, the benching surfaces 35, cover connectors 38, and/or cover alignment keys 39. By securing the cover 13 to the top surface 33b of the castellations 33 of the gravel guard 12, overall diameter of the cover 13 relative to the flange 11 may be maximized. In particular, prior roof drains include a cover/dome that is disposed that is disposed at least partially within the perimeter of a gravel guard/ring. As a result, the maximum cross-section of the cover/dome (e.g., proximate the interface between the cover/dome and the gravel guard/ring) is limited to the internal cross-section of the gravel guard/ring. The reduced cross-section of the cover/dome limits the amount of water that can flow into the roof drain. In addition, the reduced cross-section of the cover/dome is more prone to clogging because the overall surface is reduced compared to the present disclosure. In contrast, the cross-section of the cover 13 of the present disclosure is not limited by the internal cross-section of the gravel guard 12. Instead, the cross-section of the cover 13 of the present disclosure may be substantially the same as the cross-section of the of the gravel guard 12 proximate the interface between the cover 13 and the gravel guard 12.
[0041] In addition, by securing the cover 13 to the top surface 33b of the castellations 33 of the gravel guard 12, the entire (or substantially the entire) cover 13 may be disposed above the gravel guard 12. Having the cover 13 disposed above the gravel guard 12 may allow the cover 13 to be removed without having to remove the gravel guard 12. By way of a non-limiting example, substantially the entire cover 13 being disposed above the gravel guard may include (but is not limited to) having the cover alignment keys 46 disposed below the top surface of the gravel guard 12.
[0042] In at least one example, the bottom surface 42b of the cover flange 42 may be continuous surface extending all the way around the perimeter of the cover 13. Alternatively, the bottom surface 42b of the cover flange 42 may be formed from a plurality of discrete regions which generally correspond to one or more of the castellations 33 (e.g., but not limited to, the top surface 33b of one or more of the castellations 33).
[0043] The cover flange 42 may optionally include one or more cover alignment keys 46. With reference to
[0044] The cover flange 42 may include one or more guard openings, notches and/or recesses 45 disposed in the outer perimeter of the cover flange 42 which correspond (e.g., are aligned with) the locations of the one or more drain body connectors 24 and/or one or more the guard connectors 37. The guard openings, notches and/or recesses 45 may be sized and shaped to allow a tool to access the bolt 15 (
[0045] The cover flange 42 may include one or more cover retention regions 44. The cover retention regions 44 are configured to removably secure the cover 13 to the gravel guard 12. As noted herein, the cover 13 (e.g., the bottom surface 42b of the cover flange 42) is configured to be removably secured to the gravel guard 12 (e.g., the castellations 33). The cover retention regions 44 may be configured to allow a retainer to removably secure the cover 13 to the gravel guard 12. With reference to
[0046] In the secured position, the tabs or cams 50 may be moved (e.g., rotate and/or pivot) from the release position such that the tabs or cams 50 are located above a portion of the cover 13 (e.g., the cover flange 42). In at least one example, one or more biasing members (e.g., a bolt and/or a spring) may apply a compressive force against the tabs or cams 50 that biases/urges the tabs or cams 50 against the cover 12 (e.g., cover flange 42). Alternatively (or in addition), one or more biasing members (e.g., a bolt and/or a spring) may apply a rotational force against the tabs or cams 50 that biases/urges the tabs or cams 50 against the cover 12 (e.g., cover flange 42). For example, the rotational force may urge the tabs or cams 50 against a shoulder or like.
[0047] In the illustrated example, a fastener 44c (e.g., a bolt having a head) is configured to be threaded inserted into the cover connectors 38 of the gravel guard 12. As the fastener 44c is threaded into the cover connectors 38, the fastener 44c applies a compressive force against the tabs or cams 50, thereby securing the cover 13 to the gravel guard 12 when the tabs or cams 50 are in the secured position.
[0048] The cover 12 (e.g., the cover flange 42) may optionally include a recessed region 44a that is sized and shaped to receive at least a portion of the tabs or cams 50 when rotated into the secured position. The recessed region 44a may include a generally arcuate recess and/or a semi-circular recess. The recessed region 44a may aid in aligning the cover 13 relative to the gravel guard 12.
[0049] The cover retention regions 44 may optionally include a notch 42b (best seen in
[0050] Turning now to
[0051] As used herein, the term substantially when used in reference to a value, a range, and/or a definition means +/5% of the value, the end points of the range, and/or the absolute definition.
[0052] The terms and expressions which have been employed herein are used as terms of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described (or portions thereof), and it is recognized that various modifications are possible within the scope of the claims. Accordingly, the claims are intended to cover all such equivalents. Various features, aspects, and embodiments have been described herein. The features, aspects, and embodiments are susceptible to combination with one another as well as to variation and modification, as will be understood by those having skill in the art. The present disclosure should, therefore, be considered to encompass such combinations, variations, and modifications.