METHOD OF AND SCANNING PROBE MICROSCOPY SYSTEM FOR MEASURING A TOPOGRAPHY OF A SIDE WALL OF A STRUCTURE ON A SURFACE OF A SUBSTRATE
20250383369 ยท 2025-12-18
Inventors
- Hamed SADEGHIAN MARNANI (Rotterdam, NL)
- Arseniy KALININ (Rotterdam, NL)
- JAKOB VAN DE LAAR (OOSTERHOUT, NL)
- Niranjan SAIKUMAR (Rotterdam, NL)
Cpc classification
International classification
Abstract
The present document relates to a method of measuring a topography of a side wall of a structure on a surface of a substrate using a scanning probe microscopy system. The system comprises a probe with a probe tip, and the substrate is supported on a substrate carrier. The method includes performing a measurement at a measurement point, which includes the steps of: moving the probe and the substrate carrier relative to each other to approach the probe tip towards the surface in a Z-direction perpendicular to the substrate surface; determining that the probe tip is located adjacent the side wall; establishing contact between the probe tip and the side wall; and obtaining a lateral position of the probe tip while in contact with the side wall, to determine a current position on the side wall. The step of establishing contact comprises a step of moving the probe tip relative to the substrate carrier in at least one lateral direction transverse to the Z-direction, by applying a non-oscillatory motion on the substrate carrier or the probe. The document further relates to a scanning probe microscopy device.
Claims
1. A method of measuring a topography of a side wall of a structure on a surface of a substrate using a scanning probe microscopy system, the scanning probe microscopy system comprising a probe including a cantilever and a probe tip, wherein the substrate is supported on a substrate carrier, the method comprising performing a measurement at a measurement point including the steps of: moving the probe and the substrate carrier relative to each other, to approach the probe tip towards the surface of the substrate in a Z-direction, the Z-direction being perpendicular to the substrate surface; determining that the probe tip is located adjacent the side wall; establishing contact between the probe tip and the side wall while the probe tip is located adjacent the side wall; and obtaining a lateral position of the probe tip while the probe tip is in contact with the side wall, to determine a current position of the probe tip on the side wall; wherein the step of establishing contact is performed by a step of moving the probe tip relative to the substrate carrier in at least one lateral direction until contact between the probe tip and the side wall is established, the lateral direction being transverse to the Z-direction, said moving being performed by applying a non-oscillatory motion on the substrate carrier or the probe in said lateral direction.
2. The method according to claim 1, wherein the step of determining the current position of the probe tip comprises at least one of: obtaining an X-position of the probe tip while the probe tip is in contact with the side wall, wherein the X-position relates to a position in a first lateral direction; or obtaining a Y-position of the probe tip while the probe tip is in contact with the side wall, wherein the Y-position relates to a position in a second lateral direction transverse to the first lateral direction; or obtaining a Z-position of the probe tip while the probe tip is in contact with the side wall, wherein the Z-position relates to a position in the Z-direction.
3. The method according to claim 1, wherein the method comprises, upon moving of the probe and the substrate relative to each other in the Z-direction, a step of detecting an impact of the probe tip on the surface of the substrate; and obtaining a Z-position of the probe tip upon said impact on the surface.
4. The method according to claim 3, wherein the structure is at least one structure of one or more structures on the surface, the at least one structure having an apex defining a local maximum height of the structure in the Z-direction; wherein the method comprises scanning the probe relative to the surface, and performing the measurement for each measurement point of a plurality of measurement points during the scanning, further comprising identifying the local maximum height from a plurality of obtained Z-positions of the probe tip upon impact on the surface of the substrate in said measurement points.
5. The method according to claim 4, the step of determining that the probe tip is located adjacent the side wall is performed by comparing a current Z-position of the probe tip with the local maximum height identified, and identifying the probe tip to be adjacent the side wall when the Z-position is below the local maximum height.
6. The Method according to claim 1, wherein for performing the step of obtaining the lateral position of the probe tip while the probe tip is in contact with the side wall, the step of establishing contact between the probe tip and the side wall is performed during said moving of the probe and the substrate carrier relative to each other in the Z-direction for approaching the surface.
7. The method according to claim 1, wherein the method comprises, upon moving of the probe and the substrate relative to each other in the Z-direction, a step of detecting an impact of the probe tip on the surface of the substrate; the method further comprising: moving, upon detecting the impact of the probe tip on the surface of the substrate, the probe and the substrate relative to each other in the Z-direction, to move the probe tip away from the surface; wherein the steps of establishing contact between the probe tip and the side wall and obtaining the lateral position of the probe tip, is performed during said moving of the probe tip away from the surface.
8. The method according to claim 6, wherein the step of obtaining the lateral position of the probe tip, further comprises maintaining contact between the probe tip and the side wall during said moving in the Z-direction and obtaining the lateral position at a plurality of Z-positions, to determine a shape of the side wall.
9. The method according to claim 1, wherein the step of determining that the probe tip is adjacent a side wall comprises detecting that the probe tip is at least one of: adjacent multiple side walls; at least partially surrounded or enclosed by a side wall of a cavity; adjacent one or more side walls of multiple structures; adjacent one or more side walls in relation to multiple lateral directions; or adjacent a single side wall.
10. The method according to claim 1, wherein the scanning probe microscopy system comprises one or more deflection sensors for obtaining a deflection sensor signal indicative of a deflection of the probe tip, one or more actuators for moving at least one of the probe or the substrate carrier, and a signal processing unit for analyzing the sensor signal and for controlling the actuators, wherein for identifying the probe tip to impact at least one of the surface or the side wall, the method comprises at least one of: determining, for detecting a deflection of the probe tip in the Z-direction, that the deflection signal is indicative of a pitch type rotation of the probe tip relative to a longitudinal axis through the probe, in response to a motion of the probe relative to the substrate carrier in the Z-direction; or determining, for detecting a deflection of the probe tip in the X-direction, that the deflection signal is indicative of a pitch type rotation of the probe tip relative to a longitudinal axis through the probe, in response to a motion of the probe relative to the substrate carrier in an X-direction transverse to the Z-direction; or determining, for detecting a deflection of the probe tip in the Y-direction, that the deflection signal is indicative of at least one of a roll type rotation or a yaw type rotation of the probe tip relative to a longitudinal axis through the probe, in response to a motion of the probe relative to the substrate carrier in a Y-direction transverse to the Z-direction.
11. The method according to claim 1, wherein the probe tip comprises a longitudinal section and one or more lateral structures; wherein the longitudinal section extends from the cantilever in a working direction, wherein the working direction as parallel to the Z-direction in use; and wherein the one or more lateral structures extend from the longitudinal section in a direction transverse to the working direction.
12. A scanning probe microscopy system comprising a substrate carrier for supporting a substrate including a substrate surface, a sensor head including a probe comprising a cantilever and a probe tip arranged on the cantilever, a deflection sensor for obtaining a deflection sensor signal indicative of a deflection of the probe tip, and one or more actuators including: a Z-motion actuator for moving the probe tip or the substrate carrier in a Z-direction being a transverse direction relative to the sample surface, and a scanning actuator for moving the probe tip or the substrate carrier to move the probe tip relative to the substrate surface in a lateral direction which is transverse to the Z-direction, wherein the system further comprises a control unit configured for receiving the deflection sensor signal from the deflection sensor and for controlling the one or more actuators, wherein the control unit comprises a plurality of signal processing units, and wherein the control unit, for measuring a topography of a side wall of a structure on the surface of the substrate, is configured for performing a measurement at a measurement point including the steps of: moving, using the Z-motion actuator, the probe and the substrate carrier relative to each other for approaching the probe tip towards the surface in a Z-direction perpendicular to the substrate surface; determining that the probe tip is located adjacent the side wall; establishing, using the scanning actuator and the deflection sensor, contact between the probe tip and the side wall while the probe tip is located adjacent the side wall; and obtaining a lateral position of the probe tip while the probe tip is in contact with the side wall, such as to determine a current position of the probe tip on the side wall; wherein the step of establishing contact is performed by a step of moving the probe tip relative to the substrate carrier in at least one lateral direction until contact between the probe tip and the side wall is established, the lateral direction being transverse to the Z-direction, wherein the moving is performed by applying a non-oscillatory motion on the substrate carrier or the probe.
13. The scanning probe microscopy system according to claim 12, wherein control unit for determining the current position of the probe tip is configured for at least one of: obtaining, using the deflection sensor, an X-position of the probe tip while the probe tip is in contact with the side wall, wherein the X-position relates to a position in a first lateral direction; or obtaining, using the deflection sensor, a Y-position of the probe tip while the probe tip is in contact with the side wall, wherein the Y-position relates to a position in a second lateral direction transverse to the first lateral direction; or obtaining, using the deflection sensor, a Z-position of the probe tip while the probe tip is in contact with the side wall, wherein the Z-position relates to a position in the Z-direction.
14. The scanning probe microscopy system according to claim 12, wherein the control unit is further configured detecting, using the deflection sensor, an impact of the probe tip on the surface of the substrate during said moving of the probe tip towards the surface, and for determining a Z-position of an impact location on the surface.
15. The scanning probe microscopy system according to claim 12, the control unit being configured for comparing a current Z-position of the probe tip with a local maximum height of a structure on the surface as identified by the system, and for identifying the probe tip to be adjacent the side wall when the Z-position is below the local maximum height.
16. The scanning probe microscopy system according to claim 12, wherein for identifying the probe tip to impact at least one of the surface or the side wall, the control unit is configured for at least one of: determining, using the deflection sensor for detecting a deflection of the probe tip in the Z-direction, that the deflection signal is indicative of a pitch type rotation of the probe tip relative to a longitudinal axis through the probe, in response to a motion of the probe relative to the substrate carrier in the Z-direction; or determining, using the deflection sensor for detecting a deflection of the probe tip in the X-direction, that the deflection signal is indicative of a pitch type rotation of the probe tip relative to a longitudinal axis through the probe, in response to a motion of the probe relative to the substrate carrier in an X-direction transverse to the Z-direction; or determining, using the deflection sensor for detecting a deflection of the probe tip in the Y-direction, that the deflection signal is indicative of at least one of a roll type rotation or a yaw type rotation of the probe tip relative to a longitudinal axis through the probe, in response to a motion of the probe relative to the substrate carrier in a Y-direction transverse to the Z-direction.
17. The scanning probe microscopy system according to claim 12, wherein the probe tip comprises a longitudinal section and one or more lateral structures; wherein the longitudinal section extends from the cantilever in a working direction, wherein the working direction as parallel to the Z-direction in use; and wherein the one or more lateral structures extend from the longitudinal section in a direction transverse to the working direction.
18. The method according to claim 2, wherein the method comprises, upon moving of the probe and the substrate relative to each other in the Z-direction, a step of detecting an impact of the probe tip on the surface of the substrate; and obtaining a Z-position of the probe tip upon said impact on the surface.
19. The method according to claim 7, wherein the step of obtaining the lateral position of the probe tip, further comprises maintaining contact between the probe tip and the side wall during said moving in the Z-direction and obtaining the lateral position at a plurality of Z-positions, to determine a shape of the side wall.
20. The scanning probe microscopy system according to claim 13, wherein the control unit is further configured detecting, using the deflection sensor, an impact of the probe tip on the surface of the substrate during said moving of the probe tip towards the surface, and for determining a Z-position of an impact location on the surface.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The invention will further be elucidated by description of some specific embodiments thereof, making reference to the attached drawings. The detailed description provides examples of possible implementations of the invention, but is not to be regarded as describing the only embodiments falling under the scope. The scope of the invention is defined in the claims, and the description is to be regarded as illustrative without being restrictive on the invention. In the drawings:
[0022]
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DETAILED DESCRIPTION
[0030]
[0031] The probe 7 is mounted on a Z-position actuator 10 which enables it to be brought in contact with the sample surface 6 and be retracted there from in use. Optionally, the actuator 10 (or any auxiliary actuators thereto) may also enable a relative motion of the probe 7 in the X or Y direction. The actuators 10 and 12 are operated by a control unit 20 comprising a motion profile generator 30 that controls operation of the actuators. While measuring in the Z-direction, in principle, the probe tip 9 relative to the sample surface 6 does not move, or moves only slightly, in the XY direction. As further explained herein, for measuring the shape of a side wall or internal shape of a structure 4, non-oscillatory motion in an X or Y direction is applied by operating the actuator 12 or any available X or Y actuators auxiliary to actuator 10. If the probe 7 is to be moved to a next position, the probe tip 9 must be free from the surface 6 and must be retracted out of any cavities and away from structures with which it potentially could collide. To this end, for moving the probe tip 9 to a next pixel of the image to be made, the probe tip 9 is retracted from the surface 6 by the Z position actuator 10, and the XY actuator 12 is operated in order to move the probe 7 and the sample 5 relative to each other to a next pixel. Thereafter, the Z position actuator 10 is operated again in order to extend the probe 7 towards the surface 6 in order for the probe tip 9 to make contact therewith.
[0032] Measuring is performed using optical beam deflection units 21 comprising the laser 15 and optical sensors 17. Optical sensor 17 may for example be a four quadrant optical sensor that determines the shift of a spot formed by laser beam 16 and 16 on the surface of the sensor 17. The beam 16 is provided by laser unit 15 which reflects on the backside of the probe 9 into reflected beam 16. The optical beam deflector unit, using the optical sensor 17, provides at its output a deflection sensor signal indicative of a Z-direction deflection, an X-direction deflection or a Y-deflection, which is provided to the control unit 20.
[0033] To implement the invention, control unit 20 may comprise a plurality of signal processing units 22-1, 22-2, 22-i through 22-N. The number of signal processing units may be freely determined in the design, depending on the needs. Each of the signal processing units 22 may be associated with a corresponding triggering unit 24. Signal processing unit 22-1 is associated with triggering unit 24-1, signal processing unit 22-2 is associated with triggering unit 24-2 and so forth, such that signal processing unit 22-N is associated with triggering unit 24-N. It is not essential that each signal processing unit 22 is exclusively associated with a single triggering unit. For example, in some embodiments, a signal processing unit 22 may be associated with multiple different triggering units 24. In other or further embodiments, multiple signal processing units 22 may be linked to a same triggering unit 24. In other embodiments, some of the signal processing units 22 may not be linked to any triggering unit, but may pass on the processed signal e.g. for storage thereof in memory 38 or for use as input to central processing unit 35, e.g. to be used as input to some algorithm or process. Whether or not one or more triggering units 24 are associated with signal processing units 22, is dependent on the application and the requirements of the design at hand. Furthermore, each of the triggering units 24 compares the output of the signal processing unit 22 associated therewith with a condition 25. The triggering conditions 25-1 through 25-N can be predetermined by the operator of the SPM system 1. For example each of the triggering conditions 25-1 through 25-N may be different such that different triggering conditions may be checked by each of the triggering 24-1 through 24-N. Furthermore, at the output of the triggering units 24-N, trigger signals are provided which may be provided to central processing unit 35, e.g. for registration in memory 38 or for use as input to some algorithm or process. Furthermore, each of the output signals of the triggering unit 24-1 through 24-N may selectively also be provided to the motion profile generator 30. To this end, selector units 28-1 through 28-N may be associated with each of the triggering units 24-1 through 24-N. It is to be noted that such selector units are not essential in the system. The triggering signals may be dealt with by the motion profile generator 30 in a different way in case the selectors 28-1 through 28-N are absent. The central processing unit 35, upon receiving any trigger signal from any of the triggering units 24-1 through 24-N may perform a registration of the actuator positions of actuators 10 and 12 in the memory 38 (or optionally by accessing and registering in an external data repository, e.g. via a data communication network). Furthermore, the control unit 20, for example via the central processing unit 35, may also be configured for registering the output signals of optical sensor 17 upon receipt of a triggering signal via connection 33. Registered measurement data and actuator positions may be stored in a memory 38 of the SPM system, and/or used as input to some algorithm or process.
[0034] In
[0035] A further embodiment of a probe tip design is illustrated in
[0036] Back to
[0037]
[0038] Using the method of the present invention, in combination with an SPM system comprising multiple mini scan heads 3 as referred to with respect to
[0039] The method of the present invention is schematically illustrated in
[0040] However in case the probe tip 9 is indeed adjacent a side wall of a structure 4, then in step 68 a lateral movement is made with the probe 7 in order to move the probe tip 9 towards the side wall of the structure 4. In step 70 it is determined whether the probe tip is in contact with the side wall of the surface 4. If this is not the case, the method continues with step 68, however if contact is registered, then in step 72 the X, Y and Z position of the probe tip 9, is registered in the memory 38. Next, in step 74 the probe tip is moved upwards, away from the surface 6 and in step 76 it is determined whether the probe tip is free from the surface 6 and no longer adjacent a side wall. If this is not the case (the probe tip is still adjacent a side wall), the X, Y and Z position of the probe tip is again registered. It is important that the measurement is performed while the probe tip 9 is in touch with the side wall of the structure 4. Thus, the feedback control mechanism may be applied between steps 76 and 72 to maintain contact. If the probe tip has left the surface 6 and is no longer adjacent a side wall of a structure 4, then the method may end in step 78 or may continue with a next XY position in step 54.
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[0042] The present invention has been described in terms of some specific embodiments thereof. It will be appreciated that the embodiments shown in the drawings and described herein are intended for illustrated purposes only and are not by any manner or means intended to be restrictive on the invention. It is believed that the operation and construction of the present invention will be apparent from the foregoing description and drawings appended thereto. It will be clear to the skilled person that the invention is not limited to any embodiment herein described and that modifications are possible which should be considered within the scope of the appended claims. Also kinematic inversions are considered inherently disclosed and to be within the scope of the invention. Moreover, any of the components and elements of the various embodiments disclosed may be combined or may be incorporated in other embodiments where considered necessary, desired or preferred, without departing from the scope of the invention as defined in the claims.
[0043] In the claims, any reference signs shall not be construed as limiting the claim. The term comprising and including when used in this description or the appended claims should not be construed in an exclusive or exhaustive sense but rather in an inclusive sense. Thus the expression comprising as used herein does not exclude the presence of other elements or steps in addition to those listed in any claim. Furthermore, the words a and an shall not be construed as limited to only one, but instead are used to mean at least one, and do not exclude a plurality. Features that are not specifically or explicitly described or claimed may be additionally included in the structure of the invention within its scope. Expressions such as: means for . . . should be read as: component configured for . . . or member constructed to . . . and should be construed to include equivalents for the structures disclosed. The use of expressions like: critical, preferred, especially preferred etc. is not intended to limit the invention. Additions, deletions, and modifications within the purview of the skilled person may generally be made without departing from the spirit and scope of the invention, as is determined by the claims. The invention may be practiced otherwise then as specifically described herein, and is only limited by the appended claims.