Diaphragm with deformation structures to reduce vibration magnitude at resonance frequency

Abstract

A speaker diaphragm structure is provided to reduce vibration magnitude at resonance frequency, which includes a hard material diaphragm, a plurality of small area three-dimensional deformation structures formed on the flat area of the hard material diaphragm. The small area three-dimensional deformation structures are used to suppress the vibration of a large area in the diaphragm into a local vibration of a small area, so as to reduce effects of the magnitude and lasting time of the resonance.

Claims

1. A speaker diaphragm comprising: a glass diaphragm; protruding deformation structures formed on inner surface of said glass diaphragm; wherein said protruding deformation structures are used to reduce a wave amplitude at resonance frequency; wherein an average distribution area of all said protruding deformation structures is more than 40% of a diaphragm area.

2. The speaker diaphragm of claim 1, wherein a Young's modulus of said glass diaphragm ranges from 70 GPa to 1300 GPa.

3. The speaker diaphragm of claim 1, wherein said protruding deformation structures includes corrugated or wrinkled structures.

4. The speaker diaphragm of claim 1, wherein a protruding height of each said protruding deformation structures is or more of a diaphragm thickness.

5. The speaker diaphragm of claim 1, wherein said glass diaphragm is made with conical shape.

6. The speaker diaphragm of claim 1, wherein said glass diaphragm is made with planar shape.

7. The speaker diaphragm of claim 1, wherein said glass diaphragm is made with dome shape.

8. The speaker diaphragm of claim 1, wherein said glass diaphragm is made with a disk shape having a W or M-shaped section.

9. The speaker diaphragm of claim 1, wherein a thickness of said glass diaphragm is 0.001 mm-0.7 mm.

10. The speaker diaphragm of claim 1, wherein said glass diaphragm is heated to 600-800 C. to soften said glass diaphragm.

11. The speaker diaphragm of claim 1, wherein a molding pressure for forming said protruding deformation structures is about 25 N/m.sup.2100 N/m.sup.2.

12. The speaker diaphragm of claim 11, wherein said protruding deformation structures are formed by pulling forces when an upper mode and a lower mold are separated.

13. A speaker diaphragm, comprising: a glass diaphragm, protruding deformation structures formed on a surface of said glass diaphragm, wherein an average distribution area of all said protruding deformation structures is more than 40% of a diaphragm area, a protruding height of each said protruding deformation structures is or more of a diaphragm thickness; wherein said protruding deformation structures are used to reduce a wave amplitude at resonance frequency.

14. The speaker diaphragm of claim 13, wherein a Young's modulus of said glass diaphragm ranges from 70 GPa to 1300 GPa.

15. The speaker diaphragm of claim 13, wherein said glass diaphragm is made with conical shape.

16. The speaker diaphragm of claim 13, wherein said glass diaphragm is made with planar shape.

17. The speaker diaphragm of claim 13, wherein said glass diaphragm is made with dome shape.

18. The speaker diaphragm of claim 13, wherein said glass diaphragm is made with a disk shape having a W or M-shaped section.

19. The speaker diaphragm of claim 13, wherein a thickness of said glass diaphragm is 0.001 mm-0.7 mm.

20. The speaker diaphragm of claim 13, wherein said protruding deformation structures includes corrugated or wrinkled structures.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 shows a perspective view showing a traditional material conical diaphragm.

(2) FIG. 2(a) shows a perspective view of a conical diaphragm with protruding deformation structures according to an embodiment of the present invention.

(3) FIG. 2(b) shows a cross-section view of the conical diaphragm with protruding deformation structures according to an embodiment of the present invention.

(4) FIG. 3(a) shows a flow of forming the conical diaphragm with protruding deformation structures of the present invention.

(5) FIG. 3(b)-3(c) shows a schematic diagram of forming the protruding structure of the diaphragm according to one embodiment of the present invention.

(6) FIG. 4 shows a view of a planar diaphragm with protruding structures according to an embodiment of the present invention.

DETAILED DESCRIPTION

(7) Some preferred embodiments of the present invention will now be described in greater detail. However, it should be recognized that the preferred embodiments of the present invention are provided for illustration rather than limiting the present invention. In addition, the present invention can be practiced in a wide range of other embodiments besides those explicitly described, and the scope of the present invention is not expressly limited except as specified in the accompanying claims.

(8) FIG. 1 shows a traditional single-material conical diaphragm 10. Since the diaphragm is formed with the single material, the produced sound is often at the frequency defined by the configuration and material of the diaphragm. As aforementioned, the formant is created by the traditional design, causing sound distortion.

(9) In order to effectively solve the problem of formant at the resonance frequency and the sound distortion, the present invention forms the three-dimensional (protruding) structures in the original flat area of the diaphragm to suppress the large area vibration into small area local vibration, for reducing the amplitude of the wave and the vibration time at the resonance frequency.

(10) The method of the present invention includes step of raising the manufacture temperature to the molding temperature of the diaphragm, and pressing the plane material of the diaphragm into the required protruding (three-dimensional) shape in a molding apparatus with the upper and lower molds.

(11) According to an embodiment of the present invention, the hard material diaphragm is made with shape of conical, planar, dome-shaped, or disk-shaped with a W or M-shaped section.

(12) The glass diaphragm has high electro-acoustic conversion efficiency (because of its high mechanical strength, low density, and fast sound propagation speed), wide frequency range (because of its strong rigidity to reduce split vibration and deformation at low frequencies), excellent characteristics such as good sound quality/timbre, and good processability. Therefore, the sound generating device of the present invention has extremely high value and application potential. The example of glass diaphragm is illustrated as follows.

(13) According to an embodiment of the present invention, a conical diaphragm 200 is provided, protruding (three-dimensional) structures are formed on the original flat area of the hard material diaphragm, as shown in FIG. 2(a). On the inner surface of the conical diaphragm, a plurality of small-area protruding (three-dimensional) deformation structures 201a, 201b, 201c . . . , such as corrugated or wrinkled structures (ripple structure), are formed along the azimuth direction (the direction of the dotted arrow). The protruding deformation structure act as damping to the transmitted sound wave. The protruding deformation structures suppress the large area vibration of the sound waves transmitted in the diaphragm into a local vibration of a small area, thus reducing the amplitude of the wave and the vibration time at the resonance frequency.

(14) FIG. 2(b) is a schematic cross-sectional view of the conical diaphragm 200 with small-area protruding (three-dimensional) structures of the present invention.

(15) In one embodiment of the present invention, the pluralities of small-area protruding (three-dimensional) deformation structures 201a, 201b, 201c are formed in the flat area of the diaphragm. The area ratio of protruding deformation structure to the original area is equal to or less than 1:5.

(16) In one embodiment of the present invention, the average distribution area of all the protruding (three-dimensional) deformation structures is more than 40% of the diaphragm area.

(17) Preferably, referring to FIG. 2(b), the protruding height 203 of each protruding (three-dimensional) deformation structures is or more of the diaphragm thickness d.

(18) According to an embodiment of the present invention, the Young's modulus of the diaphragm material ranges from 70 GPa to 1300 GPa.

(19) FIG. 3(a) is a manufacturing method of the present invention to form a three-dimensional structure in the flat area of the hard material diaphragm. The glass diaphragm is taken as an example, but it is not limited thereto, and other hard materials may also be used.

(20) The above manufacturing method includes step 301, at first, providing a planar hard material having a thickness of d and required shape and size, for example, a glass diaphragm, with a thickness of about 0.001 mm-0.7 mm. Subsequently, in step 302, the glass diaphragm is heated to 600-800 C. to soften the material; then in step 303, the distance D between the upper and lower molds is adjusted so that the distance D is equal or greater than the thickness of the flat hard material, followed by pressing the glass by the molding machine, wherein the molding pressure range is about 25 N/m.sup.2100 N/m.sup.2 and the distance D is equal or greater than the thickness d. Finally, in step 304, the upper and lower molds are separated, the softened glass diaphragm has pluralities of small-area protruding structures, namely, the corrugated or wrinkled structures formed in the flat area of the glass diaphragm.

(21) The main reason of forming the corrugated or wrinkled structure of the glass diaphragm is illustrated in FIG. 3(b)-3(c). The conical diaphragm is employed as an example for description purpose only. Preferably, the protruding deformation structures are formed on the inner surface of the conical diaphragm.

(22) The thickness of the softened glass diaphragm 300 is basically not change. When the upper and lower molds are pressed, the distance D between the upper and lower molds can be adjusted to be equal or larger than the thickness d of the glass diaphragm. Since the glass diaphragm before deformation is complete planar material, its area must be larger than the area of the conical shape after pressing the planar material. During the separation process of the upper and lower molds, the wrinkle structures are formed on the softened glass diaphragm by the upper and lower pulling force, and the wrinkle structures are distributed in the azimuth direction of the conical diaphragm.

(23) FIG. 4 shows a planar diaphragm 400 with a small-area protruding structure formed on a flat region of a hard material diaphragm according to another embodiment of the present invention.

(24) In the drawings, pluralities of small-area three-dimensional deformation structures 401a, 401b, 401c, such as corrugated or wrinkled structures (ripple structure), are formed along its long axis direction of the flat area of the planar diaphragm 400. The diaphragm deformation structure can suppress the vibration of a large area into a local vibration of a small area. Therefore, the amplitude of resonance wave is reduced and the vibration time is shortened at the resonance frequency.

(25) According to an embodiment of the present invention, the small-area three-dimensional deformation structures 401a, 401b, 401c are formed on the original diaphragm flat area. The area ratio of three-dimensional deformation structure to the original flat area is equal to or less than 1:5.

(26) In one embodiment of the present invention, the average distribution area of all the three-dimensional deformation structures is more than 40% of the diaphragm area.

(27) Preferably, referring to FIG. 2(b), the protruding height 203 of each three-dimensional deformation structures is or more of the diaphragm thickness d.

(28) The method of forming pluralities of small-area three-dimensional deformation structures 401a, 401b, 401c . . . in the flat area of the planar diaphragm 400 is basically the same as the process described in FIG. 3(a), except the shape, spacing and pressing pressure of the upper and lower mold.

(29) Similarly, the main reason for forming the corrugated or wrinkled structure in the flat area of the glass diaphragm is similar to the mechanism described in the preceding paragraphs.

(30) As will be understood by persons skilled in the art, the foregoing preferred embodiment of the present invention illustrates the present invention rather than limiting the present invention. Having described the invention in connection with a preferred embodiment, modifications will be suggested to those skilled in the art. Thus, the invention is not to be limited to this embodiment, but rather the invention is intended to cover various modifications and similar arrangements included within the spirit and scope of the appended claims, the scope of which should be accorded the broadest interpretation, thereby encompassing all such modifications and similar structures. While the preferred embodiment of the invention has been illustrated and described, it will be appreciated that various changes can be made without departing from the spirit and scope of the invention.