SYSTEM AND METHOD FOR LOCATION DETERMINATION USING MOVEMENT OF AN OPTICAL LABEL FIXED TO A BONE USING A SPATIAL MAPPING CAMERA
20220331009 · 2022-10-20
Inventors
- Russell Todd Nevins (Las Vegas, NV, US)
- David Jon Backstein (Toronto, CA)
- Bradley H. Nathan (Toronto, CA)
Cpc classification
A61B2090/365
HUMAN NECESSITIES
A61B34/20
HUMAN NECESSITIES
A61B2090/3983
HUMAN NECESSITIES
A61B2034/107
HUMAN NECESSITIES
A61B90/50
HUMAN NECESSITIES
A61B90/30
HUMAN NECESSITIES
A61B2034/105
HUMAN NECESSITIES
International classification
A61B34/10
HUMAN NECESSITIES
A61B90/00
HUMAN NECESSITIES
A61B90/50
HUMAN NECESSITIES
Abstract
A system for determining a location for a surgical procedure, having a 3D spatial mapping camera, the 3D spatial mapping camera configured to map a bone. The system also includes a marker attached to a distal end section of the bone, such that the 3D spatial mapping camera is configured to capture a plurality of images of the marker as the bone is rotated in a non-linear path. The images also include data identifying a location of the marker. The system also includes a computer system that receives the data from the images captured by the 3D spatial mapping camera and determines a location of a mechanical axis of the bone, and a mixed reality display, where the computer system is configured to send the location of the mechanical axis to the mixed reality display and the mixed reality display is configured to provide a virtual display of the mechanical axis of the bone.
Claims
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32. A method of determining a location for a surgical procedure, utilizing: providing a 3D spatial mapping device, wherein the 3D spatial mapping device is configured to map a bone, attaching a marker to a distal end portion of the bone; capturing a plurality of images of the marker and the bone as the bone is being moved, wherein the images include bone data representing a surface map of the bone and marker data identifying a a position of the marker relative to the bone and; sending the bone data and marker data from the images captured by the 3D spatial mapping device to a computer system; determining a location and orientation of a mechanical axis of the bone from the marker data and bone data with the computer system; generating a virtual axis of the bone with the computer system; sending the virtual axis to a mixed reality display; and displaying the virtual axis on the mixed reality display.
33. The method of claim 32, wherein the mixed reality display is a mixed reality headset.
34. The method of claim 32, wherein the distal end section of the bone is visually exposed.
35. The method of claim 32, wherein the marker includes a QR code.
36. The method of claim 32, wherein the system includes only a single marker.
37. The method of claim 32, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a mechanical center of a head of the bone.
38. The method of claim 32, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a cut line or cut plane.
39. The method of claim 32, wherein the 3D spatial mapping device is configured to capture a plurality of images of the marker as the bone is rotated in a non-linear path about a pivot point, or fulcrum, that is not visual exposed.
40. The method of claim 32, wherein the system may include a plurality of markers attached to the bone.
41. The method of claim 32, wherein the 3D spatial mapping device is configured to capture the plurality of images at predetermined time intervals during rotation of the bone.
42. (canceled)
43. A method of determining a location for a surgical procedure, utilizing: providing a 3D spatial mapping device, wherein the 3D spatial mapping device is configured to map a bone, attaching a marker to a distal end portion of the bone; capturing a plurality of images of the marker and the bone as the bone is being moved, wherein the images include bone data representing a surface map of the bone and marker data identifying a position of the marker relative to the bone and; sending the bone data and marker data from the images captured by the 3D spatial mapping device to a computer system; determining a location and orientation of a cut plane of the bone from the marker data and bone data with the computer system; generating a virtual cut plane of the bone with the computer system; sending the virtual cut plane to a mixed reality display; and displaying the virtual cut plane on the mixed reality display.
44. The method of claim 43, wherein the mixed reality display is a mixed reality headset.
45. The method of claim 43, wherein the distal end section of the bone is visually exposed.
46. The method of claim 43, wherein the marker includes a QR code.
47. The method of claim 43, wherein the system includes only a single marker.
48. The method of claim 43, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a mechanical center of a head of the bone.
49. The method of claim 48, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a mechanical axis of the bone.
50. The method of claim 43, wherein the 3D spatial mapping device is configured to capture a plurality of images of the marker as the bone is rotated in a non-linear path about a pivot point, or fulcrum, that is not visual exposed.
51. The method of claim 43, wherein the system may include a plurality of markers attached to the bone.
52. The method of claim 43, wherein the 3D spatial mapping device is configured to capture the plurality of images at predetermined time intervals during rotation of the bone.
53. A method of determining a location for a surgical procedure, utilizing: providing a 3D spatial mapping device, wherein the 3D spatial mapping device is configured to map a bone, attaching a marker to a distal end portion of the bone, wherein the marker includes a QR code; capturing a plurality of images of the marker and the bone as the bone is being moved, wherein the images include bone data representing a surface map of the bone and marker data identifying a position of the marker relative to the bone and; sending the bone data and marker data from the images captured by the 3D spatial mapping device to a computer system; determining a location and orientation of a mechanical axis of the bone from the marker data and bone data with the computer system; generating a virtual mechanical axis of the bone with the computer system; sending the virtual mechanical axis to a mixed reality headset; and displaying the virtual mechanical on the mixed reality display.
54. The method of claim 53, wherein the distal end section of the bone is visually exposed.
55. The method of claim 53, wherein the system includes only a single marker.
56. The method of claim 53, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a mechanical center of a head of the bone.
57. The method of claim 53, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a mechanical axis of the bone.
58. The method of claim 53, wherein the 3D spatial mapping device is configured to capture a plurality of images of the marker as the bone is rotated in a non-linear path about a pivot point, or fulcrum, that is not visual exposed.
59. The method of claim 53, wherein the system may include a plurality of markers attached to the bone.
60. The method of claim 53, wherein the 3D spatial mapping device is configured to capture the plurality of images at predetermined time intervals during rotation of the bone.
61. A method of determining a location for a surgical procedure, utilizing: providing a 3D spatial mapping device, wherein the 3D spatial mapping device is configured to map a bone, attaching a marker to a distal end portion of the bone, wherein the marker includes a QR code, and wherein the distal end section of the bone is visually exposed, and wherein a plurality of markers are attached to the bone; capturing a plurality of images of the marker and the bone as the bone is being moved, wherein the images include bone data representing a surface map of the bone and marker data identifying a position of the marker relative to the bone and wherein the 3D spatial mapping device is configured to capture a plurality of images of the marker as the bone is rotated in a non-linear path about a pivot point, or fulcrum, that is not visual exposed at predetermined time intervals during rotation of the bone; sending the bone data and marker data from the images captured by the 3D spatial mapping device to a computer system; determining a location and orientation of a mechanical axis of the bone from the marker data and bone data with the computer system, wherein the computer system that receives the data from the images captured by the 3D spatial mapping device and determines a location of a mechanical center of a head of the bone and and determines a location of a mechanical axis of the bone; generating a virtual mechanical axis of the bone with the computer system; sending the virtual mechanical axis to a mixed reality headset; and displaying the virtual mechanical on the mixed reality display.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The features and advantages of the disclosure will become apparent from a consideration of the subsequent detailed description presented in connection with the accompanying drawings in which:
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DETAILED DESCRIPTION
[0029] For the purposes of promoting an understanding of the principles in accordance with the disclosure, reference will now be made to the embodiments illustrated in the drawings and specific language will be used to describe the same. It will nevertheless be understood that no limitation of the scope of the disclosure is thereby intended. Any alterations and further modifications of the inventive features illustrated herein, and any additional applications of the principles of the disclosure as illustrated herein, which would normally occur to one skilled in the relevant art and having possession of this disclosure, are to be considered within the scope of the disclosure claimed.
[0030] It must be noted that, as used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise.
[0031] In describing and claiming the present disclosure, the following terminology will be used in accordance with the definitions set out below.
[0032] As used herein, the terms “comprising,” including,” “containing,” “characterized by,” and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps.
[0033] As used herein, the terms “virtual” and “hologram” are used interchangeably, and grammatical equivalents thereof are inclusive or open-ended terms that do not exclude additional, unrecited elements or method steps. These terms are used to describe visual representations of an actual physical object, device or element, having some, all, or mostly all, of the same visual characteristics of the physical device, including the visual appearance of the same size and shape as the physical object device or element being virtually represented.
[0034] Applicant has discovered a novel system and method for generating and using a virtual axis and/or virtual instrument, in a surgical procedure, for example, in a knee or tibial implant procedure, or other desired surgical procedure.
[0035] The phrase “virtual system” as used herein, shall refer broadly to any system capable of generating or creating a simulated or virtual rendering or projection of physical or structural objects, devices or features virtually identical or, substantially identical to an actual physical device, object, instrument or other structure, as known in the art. A virtual system may also include a device, mechanism, or instrument capable of projecting or displaying the desired simulated or virtual rendering or projection of physical or structural features virtually identical or substantially identical to an actual physical device or features or portions thereof. A virtual system may also enable a user to manipulate, move and/or modify the simulated or virtual rendering or projection.
[0036] The phrase “mixed or augmented reality system” as used herein, shall refer broadly to any system capable of generating or creating a simulated or virtual rendering or projection of physical or structural objects, devices or features virtually identical or substantially identical to an actual physical device, instrument or other structure or feature or portions thereof, as known in the art. A mixed or augmented reality system may also include a device, mechanism, or instrument capable of projecting or displaying the desired a simulated or virtual rendering or projection of physical or structural features virtually identical or substantially identical to an actual physical device overlaid or concurrently with actual physical structures, objects, mechanisms or devices in reality, thus incorporating the virtual rendering or projection in real world settings with actual physical elements. A mixed or augmented reality system may also enable a user to manipulate, move and/or modify the simulated or virtual rendering or projection.
[0037] The phrase “mixed or augmented reality instrument” as used herein, shall refer broadly to any device, mechanism or instrument used in a mixed or augmented reality system, including a device capable of generating or creating a simulated or virtual rendering or projection of physical or structural elements and/or features virtually identical or substantially identical to an actual physical device, object, instrument or other physical structure, as known in the art. A mixed or augmented reality instrument may also be capable of projecting or displaying the desired simulated or virtual rendering or projection of physical or structural features or elements virtually identical or substantially identical to an actual physical device or object overlaid or concurrently with actual physical structures, object, mechanism or devices in reality, thus incorporating the virtual rendering or projection in real world settings with actual physical elements or features. A mixed or augmented reality instrument may also enable a user to manipulate, move and/or modify the simulated or virtual rendering or projection.
[0038] The phrase “holographic representation” as used herein, shall refer broadly to a visual rendering or projection representing an actual physical device, object or element or portion thereof, having some, all, or mostly all, of the same visual characteristics of the corresponding physical device, object or element, including the visual appearance of the same size and shape as the physical objects being virtually represented, as known in the art.
[0039] Referring to the drawings, where like numbers represent like elements,
[0040] The mixed or augmented reality system 100 may include a mixed or augmented reality headset 102 which may include a transparent or mostly transparent viewer 104, or display, which can be suspended or positioned in front of a user's eyes. In alternative embodiments, the viewer 104, or mixed reality display, may be a stand-alone device detached and separate from the surgeon, or may be mounted in another desired location in an operating room or other desired location. The headset 102 may include a headband 106 attached to the viewer 104, which may be used to secure the headset 102 to a user's head 108, thereby securing the viewer 104 in place in front of the user's eyes.
[0041] The transparent viewer 104 may be configured to project, or otherwise make viewable, on an interior surface of the viewer 104, a holographic virtual image or images, such as a virtual instrument, for example, an anatomical or mechanical axis of a bone, which may be positionally manipulated by the user, surgeon, third party or remote system, such as a remote computer system. For the purpose of this disclosure the term “mechanical axis” as used herein shall be defined broadly in reference to a bone having a proximal joint and a distal joint, as a straight line connecting the joint center points of the proximal and distal joints in the frontal or sagittal planes. The headset 102 may be configured to view holographic images or, alternatively, the holographic images may be turned off and the user wearing the headset 102 may be able to view the surrounding environment through the transparent viewer 104, unobstructed. As such, a user, such as a surgeon for example, can wear the mixed or augmented reality headset 102 and then can choose to activate a holographic image to aide in facilitating a surgical procedure and then shut off the holographic image in order to perform the surgical procedure un-obscured, visually.
[0042] One embodiment of the disclosed headset 102 may be a product created and manufactured by Microsoft, known as the HaloLens® mixed or augmented reality system, or any suitable mixed or augmented reality system for generating virtual images viewable by a user or surgeon. Headset 102 may be a conventional “off the shelf” product with a built-in platform that enables all of the features described herein with respect to the headset 102.
[0043] In addition to identifying axes of a bone, in alternative embodiments, the headset 102, such as a Microsoft HoloLens product, can be loaded or preloaded with all desired or required virtual instruments, including virtual jigs or surgical cutting guides, virtual drill bits, and/or a virtual target which can identify relative locations of a plurality of holes to be drilled by a surgeon to facilitate the fastening of a jig or other device onto a desired bone at the proper desired location, and any other desired virtual instruments or holograms. The Microsoft HoloLens product and its capabilities and features, or any suitable mixed or augmented reality system such as is described herein with respect to the headset 102, are known to those skilled in the art.
[0044] The mixed reality system 100 may also include a computer or computer system 200 having enabling software to communicate with the headset 102, by both receiving information from the headset 102 and transmitting data and virtual images to the headset 102. It is therefore to be understood, by way of the circuit diagram and dashed lines shown in
[0045] The mixed reality system 100 may also include a 3D spatial mapping camera 300. One embodiment of the disclosed spatial mapping camera 300 may be a product created and manufactured by Microsoft, known as the Azure Kinect®, or any suitable 3D spatial mapping camera or LiDAR Scanner capable of continuous 3D mapping and transition corresponding 3D images, such as bones, anatomy, or other desired 3D objects. The spatial mapping camera 300 may be a conventional “off the shelf” product with a built-in platform that enables all of the features described herein with respect to the spatial mapping camera 200. Furthermore, the spatial mapping camera 200, such as a Microsoft Azure Kinect product, can be loaded or preloaded with all necessary software to enable wireless communication between the spatial mapping camera 300 and the computer system 200 and/or the headset 102. The Microsoft Azure Kinect product and its capabilities and features, or any suitable 3D spatial mapping camera such as is described herein with respect to the spatial mapping camera 300, are known to those skilled in the art.
[0046] The headset 102, computer system 200 and spatial mapping camera 300, may be programmed and configured to enable a surgeon 107 to see and manipulate a virtual, or holographic target or axis, with respect a patient's bone 400, anatomical, or any other desired location, which may receive a surgical implant. The headset 102, computer system 200 and spatial mapping camera 300 may communicate with one another via a local network connection, W-Fi, Bluetooth® wireless technology, or any other known wireless communication signal.
[0047] Specifically, the spatial mapping camera 300, that may be programed to communicate with the computer system 200 having enabling software, may utilize such enabling software to map the bone 400 and generate map data representative of a three dimensional map of a surface of the bone 400, or other desired anatomy, to help identify the location and orientation of an anatomical or mechanical axis of a bone, which can then facilitate the proper placement of a jig, implant or other device, to the bone 400, prior to cutting the knee.
[0048] The mixed reality system 100 may also include a marker 500. The marker 500 may be attached or otherwise fixed to a distal end of the bone 400, which may be exposed. While a plurality of markers 500 may be used, if desired, a single, exclusive marker 500, may also be used in this disclosed embodiment. Bone 400 is a femur in the illustrated embodiment of
[0049] The surgeon may attach the marker 500 to an exposed distal end section of the bone 400, at a predetermined or desired location. The spatial mapping camera 300 may spatially map the marker 500 and the exposed bone 400 to map the surface of the exposed bone and relative location of the marker 500, including the optical label 502.
[0050] The optical label 502 may include a QR code or other optical identifiers, such as shapes having distinct corners, which can be identified by the 3D spatial mapping camera 300 and the location of the optical label identified and stored.
[0051] The surgeon may then rotate the bone 400, with the marker 500 fixed there to, in a non-liner path 504, such as a circular path, ovular path or another desired, predetermined, or random non-liner path. The bone 400 may be rotated about a fulcrum or pivot point that is not exposed to the surgeon's view, for example the socket joint of the hip, but may also include any desired pivot point or fulcrum that may not be exposed to the surgeon, such as a shoulder joint, for example.
[0052] At specific time intervals, the 3D spatial mapping camera 300 may capture an image of the location of the marker 500 and optical label 502 and store the location data. The time intervals between the plurality of captures of the location data may be predetermined and consistent time intervals, at random time intervals, or at time intervals controlled by the surgeon. Additionally, the number of image captures by the 3D spatial mapping camera may be set at a predetermined number, or at a random number, or at a number that is determined by the surgeon. For example, the 3D spatial mapping camera may capture an image every second for 30 seconds, or may capture 10 images every second for 3 seconds, or any other desired number of images over any desired time intervals.
[0053] After the plurality of image captures of the marker 500 and optical label 502, the images and location data may be sent to the computer system 20 which may then process the image and location data, and using a preloaded algorithm, may generate the mechanical axis 402 of the bone 400.
[0054] Additionally, the computer system 200, may also process the image and location data, and using a preloaded algorithm, may generate a mechanical center 404 of the femoral head of the bone 400.
[0055] The computer system 200, may also process the image and location data, and using a preloaded algorithm, may generate a cut line 406, or cut plane, that can be used by a surgeon to identify where the bone 400 should be cut in preparation of the attachment of an implant or other desired surgical device. The cut plane 406 forms an angle with the mechanical axis 402 of the bone 400 and may, for example, be oriented orthogonal to the mechanical axis of the bone.
[0056] The computer system 200 may then send data related to the mechanical axis 402, mechanical center 404, cutting line or plane 406, and/or virtual jig 410, to the headset 102, which can then utilize the data provided by the computer to provide a virtual image of the mechanical axis 402, mechanical center 404, the cutting line or plane 406, and/or virtual jig 410, relative to the bone 400, which can then be displayed on the viewer 104, that visually appears to overlay bone 400 at a position and in an orientation of the mechanical axis 402 when viewed with the mixed reality display. The surgeon can then view the virtual mechanical axis 402, mechanical center 404, the cutting line or plane 406, and/or virtual jig 410, in their accurate location with respect to the physical bone 400, which can be seen simultaneously with the virtual images. The surgeon can then cut the bone 400, attach a device or implant to the bone 400 or otherwise manipulate the bone using the accurately displayed virtual mechanical axis 402, mechanical center 404, and/or the cutting line or plane 406.
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[0065] In another embodiment, as shown in
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[0069] In another embodiment, as shown in
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[0071] It is to be understood that the various embodiments disclosed and described above and shown in the accompanying figures, may be interchangeably used together, independently or in any desired combination of disclosed features.
[0072] In the foregoing Detailed Description, various features of the present disclosure are grouped together in a single embodiment for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the following claims are hereby incorporated into this Detailed Description of the Disclosure by this reference, with each claim standing on its own as a separate embodiment of the present disclosure.
[0073] It is to be understood that the above-described arrangements are only illustrative of the application of the principles of the present disclosure. Numerous modifications and alternative arrangements, including but not limited to combinations of elements and/or features from the various disclosed embodiments may be devised by those skilled in the art without departing from the spirit and scope of the present disclosure and the invention is intended to cover such modifications, arrangements and combinations. Thus, while the present disclosure has been shown in the drawings and described above with particularity and detail, it will be apparent to those of ordinary skill in the art that numerous modifications, including, but not limited to, variations in size, materials, shape, form, function and manner of operation, assembly and use may be made without departing from the principles and concepts set forth herein.