STRAIGHT AXIS VARIABLE DISPLACEMENT PISTON PUMP WITH ROTATING SWASH PLATE
20250389259 ยท 2025-12-25
Inventors
Cpc classification
F04B27/0657
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/0865
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/0808
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B27/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/2085
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An axial variable displacement piston pump includes a drive shaft disposed on an axis, a piston barrel comprising a plurality of pistons disposed about the drive shaft, and a swash plate disposed about the drive shaft. Each of the piston barrel and the swash plate are rotationally coupled to the drive shaft such that the drive shaft is configured to simultaneously drive rotation of each of the piston barrel and the swash plate.
Claims
1. An axial variable displacement piston pump comprising: a drive shaft disposed on an axis; a piston barrel disposed about the drive shaft, the piston barrel comprising a plurality of pistons; a swash plate disposed about the drive shaft; and a key disposed between the drive shaft and the swash plate and received in a slot of the swash plate, wherein the swash plate is free to pivot about the key and wherein the slot has a first axial length greater than a second axial length of the key; wherein each of the piston barrel and the swash plate are rotationally coupled to the drive shaft such that the drive shaft is configured to simultaneously drive rotation of each of the piston barrel and the swash plate.
2. The axial variable displacement piston pump of claim 1 and further comprising a base plate coupled to the swash plate by a first bearing, wherein the base plate is rotationally fixed relative to the swash plate.
3. The axial variable displacement piston pump of claim 2, wherein the base plate is mechanically coupled to an actuator, the actuator configured to vary a tilt angle of the base plate relative to the axis.
4. The axial variable displacement piston pump of claim 3, wherein the swash plate comprises: a hub received on the drive shaft; and a disc extending radially outward from the hub, the disc having a first side facing the piston barrel and an opposing second side facing the base plate; wherein the hub has a forward end extending axially outward from the first side of the disc, an aft end extending axially outward from the second side of the disc, and a radially inner surface facing the drive shaft, wherein the radially inner surface at the aft end is defined by an expanding diameter to an aftmost end of the hub.
5. The axial variable displacement piston pump of claim 4, wherein the radially inner surface of the forward end of the hub is defined by an expanding diameter to a forwardmost end of the hub.
6. The axial variable displacement piston pump of claim 5, and further comprising a socket disposed about the drive shaft between the piston barrel and the swash plate, the socket comprising a cradle configured to receive the forward end of the hub of the swash plate, wherein the forward end of the hub is slidingly engaged with the cradle.
7. The axial variable displacement piston pump of claim 6, wherein the forward end of the hub has a curved radially outer surface defined by a decreasing diameter from a location adjacent to the disc to a forwardmost end of the hub.
8. The axial variable displacement piston pump of claim 7, wherein the cradle has a contoured surface corresponding to the curved radially outer surface of the forward end of the hub.
9. The axial variable displacement piston pump of claim 1, wherein the key is received in a slot in the drive shaft.
10. The axial variable displacement piston pump of claim 9, wherein the slot in the swash plate axially overlaps the disc.
11. The axial variable displacement piston pump of claim 9, wherein a minimum inner diameter of the hub is located in the region of the slot in the swash plate.
12. The axial variable displacement piston pump of claim 11, wherein a maximum inner diameter of the hub is located in the aft end of the hub.
13. The axial variable displacement piston pump of claim 9, wherein the slot in the swash plate has a contoured radially outer surface, the contoured radially outer surface defined by at least two concave regions.
14. (canceled)
15. The axial variable displacement piston pump of claim 11, wherein the drive shaft comprises an annular land extending radially outward from the drive shaft, the annular land comprising the slot in the drive shaft.
16. The axial variable displacement piston pump of claim 12, wherein the annular land has a third axial length less than the first axial length.
17. The axial variable displacement piston pump of claim 2, wherein the first bearing is a tapered roller bearing and further comprising a second bearing disposed between the piston barrel and the drive shaft, wherein the second bearing is a self-aligning ball bearing.
18. (canceled)
19. The axial variable displacement piston pump of claim 17 and further comprising a thrust plate disposed between the piston barrel and a housing, the piston barrel configured to rotate against the thrust plate.
20. The axial variable displacement piston pump of claim 2 and further comprising: a retention cage connected to the swash plate between the piston barrel and the swash plate; and a plurality of piston shoes disposed on the swash plate and coupled to the plurality of pistons, wherein the plurality of piston shoes and plurality of pistons coupled thereto are retained against the swash plate by the retention cage.
21. An axial variable displacement piston pump comprising: a drive shaft disposed on an axis; a cradle extending radially outward from the drive shaft and having a concave surface; a piston barrel disposed about the drive shaft, the piston barrel comprising a plurality of pistons; and a swash plate disposed about the drive shaft, the swash plate comprising a hub and a disk; wherein each of the piston barrel and the swash plate are rotationally coupled to the drive shaft such that the drive shaft is configured to simultaneously drive rotation of each of the piston barrel and the swash plate; and wherein the cradle is configured to receive a forward end of the hub, the forward end of the hub slidingly engaged with the concave surface of the cradle.
22. The axial variable displacement piston pump of claim 21, wherein the forward end of the hub has a convex surface having a curvature complementary to a curvature of the concave surface of the cradle and wherein the cradle is defined at an end of a sleeve, the sleeve disposed about the drive shaft and rotationally coupled thereto.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0006]
[0007]
[0008]
[0009]
[0010]
[0011] movement between the swash plate and drive shaft about the key in a receiving slot of the swash plate at four different swash plate tilt angles.
[0012]
[0013] While the above-identified figures set forth embodiments of the present invention, other embodiments are also contemplated, as noted in the discussion. In all cases, this disclosure presents the invention by way of representation and not limitation. It should be understood that numerous other modifications and embodiments can be devised by those skilled in the art, which fall within the scope and spirit of the principles of the invention. The figures may not be drawn to scale, and applications and embodiments of the present invention may include features, steps and/or components not specifically shown in the drawings.
DETAILED DESCRIPTION
[0014] The present disclosure is directed to a straight axis variable displacement pump having a swash plate that rotates with a piston barrel to minimize friction between a piston shoe and swash plate. The reduced friction increases the robustness of the pump at higher fuel temperatures and pressures, as desired for fuel aerospace fuel systems. An axial load acting on the swash plate is transferred to a base plate through tapered roller bearings thereby minimizing production of heat due to friction as compared to conventional variable displacement piston pumps having a stationary swash plate and rotating cylinder barrel. A keyway design provides constant positive engagement between a drive shaft and the swash plate to transfer the rotational load of the drive shaft to the swash plate while allowing the swash plate to pivot relative to the drive shaft during rotation.
[0015] FIGA. 1A and 1B are a cross-sectional view of a straight axis variable displacement piston pump, referred to hereinafter as pump 10.
[0016] Housing 12 can enclose internal components of pump 10 between first end 22 and second end 24 and supports drive shaft 14. A fluid inlet (not shown) and fluid outlet (not shown) to piston barrel 16 can be provided in first end 22 of housing 12. Drive shaft 14 is disposed on axis A and received in housing 12 at first end 22 and second end 24. Drive shaft 14 can be rotationally supported at first end 22 of housing 12 by bearing 26 and at second end 24 of housing 12 by bearing 28. As shown in
[0017] Piston barrel 16 is disposed adjacent to first end 22 of housing 12. Piston barrel 16 is disposed on axis A and is supported on drive shaft 14 by bearing 32. Bearing 32 can be a self-aligning ball bearing configured to maintain alignment of piston barrel 16 in housing 12. Retaining rings 34 and 36 can be disposed on either side of bearing 32 on drive shaft 14 to retain an axial position of bearing 32 on drive shaft 14. Retaining rings 34 and 36 can be, for example, circlips. Retaining rings 34 and 36 can be received in respective slots (shown in
[0018] Piston barrel 16 can rotate against thrust plate 44 disposed between piston barrel 16 and housing 12. Thrust plate 44 can provide a sliding and sealing interface between rotating piston barrel 16 and stationary housing 12. Thrust plate 44 can help accommodate axial load of reciprocating pistons 46 housed in piston barrel 16 and prevent fluid leaks.
[0019] Piston barrel 16 includes a plurality of circumferentially spaced cylinder bores 48 or bores within which pistons 46 are slidingly received. Pistons 46 reciprocate in cylinder bores 48, as known in the art, to draw fluid into piston barrel 16 though housing 12 at first end 22 and discharge fluid from piston barrel 16 through housing 12 at first end 22. Pistons 46 reciprocate as they rotate with a tilted swash plate 18.
[0020] A piston head 49 of each piston 46 can be received in or on piston shoe 50, which is placed adjacent to swash plate 18. As shown in
[0021] Swash plate 18 is disposed on axis A between pistons 46 and base plate 20. Swash plate 18 includes hub 52 and disc 54 Hub 52 is received on drive shaft 14. Disc 54 extends radially outward from hub 52. Swash plate 18 is rotationally fixed to drive shaft 14 by key 58. As discussed further herein, key 58 is received in key seat or slot 60 in drive shaft 14 and in keyway or slot 62 in swash plate 18. Key 58 is configured to transfer torque from drive shaft 14 to swash plate 18. Key 58 and corresponding slots 60 and 62 are configured to block circumferential movement of swash plate 18 relative to drive shaft 14 while allowing swash plate 18 to pivot relative to drive shaft 14. In some examples, key 58 can be press fit into the slot 60 such that key 58 does not move out of slot 60 while the swash plate rotates under load.
[0022] Disc 54 interfaces with piston shoes 50. Retention cage 64 can be provided to retain piston shoes 50 and corresponding piston heads 49 relative to swash plate 18. Retention cage 64 can be fixed to disc 54 of swash plate 18 to rotate therewith. As shown in
[0023] Hub 52 can interface with drive shaft 14 via key 58. As described further herein, hub 52 has radially inner surface 68 that is configured to allow tilting of disc 54 relative to axis A and piston barrel 16 without interference from drive shaft 14. A variable inclination or tilt angle of swash plate 18 controls the stroke length of pistons 46.
[0024] A forward end 70 of hub 52 can be received in socket 72. Socket 72 is disposed about drive shaft 14 between piston barrel 16 and swash plate 18. Socket 72 can include sleeve 73 and cradle 74. Sleeve 73 can form a forward end of socket 72 and interface with drive shaft 14. Cradle 74 can form an aft end of socket 72 and can be configured to receive forward end 70 of swash plate 18. Cradle 74 can have a concave surface extending outward from drive shaft 14 and configured to receive a corresponding surface of hub forward end 70. Hub 52 is free to rock within cradle 74 as the tilt angle of swash plate 18 is varied.
[0025] Spring 75 can be disposed about sleeve 73 of socket 72 between cradle 74 and piston barrel 16. Socket 72 can have an annular flange 76 extending radially outward from sleeve 73 adjacent to cradle 74 which spring 75 axially abuts. Flange 76 can retain spring 75 between cradle 74 and piston barrel 16. Spring 75 can bias socket 72 against swash plate 18 and can accommodate changes in axial load exerted by pistons 46 against swash plate 18. Spring 75 can further support a constant contact between piston barrel 16 and thrust plate 44.
[0026] Swash plate 18 can be rotationally coupled to base plate 20 by bearing 78. Base plate 20 is rotationally fixed with respect to swash plate 18. Bearing 78 can be disposed adjacent to disc 54 at an aft end 80 of hub 52 opposite socket 72. Bearing 78 is configured to allow swash plate 18 to rotate with respect to base plate 20. An axial load acting on swash plate 18 by pistons 46 is transferred to base plate 20 through bearing 78, thereby minimizing production of heat due to friction as compared to prior art designs in which the swash plate and piston barrel are not rotationally coupled. Swash plate 18 can be centered through bearing 78 to avoid any unbalancing during rotation. In some examples, as illustrated in
[0027] As discussed further herein, base plate 20 is configured to vary the tilt angle of swash plate 18. Base plate 20 can be connected to one or more actuators 82 (shown schematically). One or more actuators 82 are configured to tilt base plate 20 and thereby swash plate 18 with respect to drive shaft 14 and axis A.
[0028] As piston barrel 16 and swash plate 18 rotate, the tilted swash plate 18 (
[0029]
[0030]
[0031] As previously described, drive shaft can additionally include annular slots 88, 90 configured to receive retaining rings 34 and 36, respectively, and annular slot 92 configured to receive retaining ring 30. Bearing 32 (shown in
[0032]
[0033] Hub 52 can have forward end 70, aft end 80, radially inner surface 68, and opposing radially outer surface 98. Forward end 70 extends axially outward from first side 94 of disc. Aft end 80 extends axially outward from second side 96 of disc. Radially inner surface 68 faces drive shaft 14. Slot 62 is formed in radially inner surface 68 and open thereto.
[0034] Radially outer surface 98 of forward end 70 can have a contoured surface corresponding to a surface of socket cradle 74 in which forward end 70 is received. Radially outer surface 98 at forward end 70 can have a curved surface defined by a decreasing diameter from a location adjacent to disc 54 to the forwardmost end of hub 52. Forward end 70 of hub 52 can be configured to slide against a surface of cradle 74 as the tilt angle of swash plate 18 is changed.
[0035] Radially outer surface 98 of aft end 80 can have a cylindrical surface configured to receive the inner race of bearing 78 (shown in
[0036] Radially inner surface 68 at aft end 80 can be defined by an expanding diameter to the aftmost end of hub 52. Radially inner surface 68 at end forward end 70 can similarly be defined by an expanding diameter to the forwardmost end of hub 52. As shown in
[0037] Slot 62 is formed in hub 52. Slot 62 opens to radially inner surface 68. Slot 62 can be axially aligned with or axially overlap with disc 54. As shown in
[0038]
[0039] Slot 62 is configured to provide a large contact surface for transfer of torque independent of the tilt angle of swash plate 18. As shown in
[0040]
[0041] The disclosed axial variable displacement piston pump having co-rotating swash plate and piston barrel provides increased robustness at higher fluid temperatures and pressures than prior art designs. The components disclosed herein can be utilized to reduce pump weight and cost.
[0042] While the invention has been described with reference to an exemplary embodiment(s), it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment(s) disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
[0043] Any relative terms or terms of degree used herein, such as substantially, essentially, generally, approximately and the like, should be interpreted in accordance with and subject to any applicable definitions or limits expressly stated herein. In all instances, any relative terms or terms of degree used herein should be interpreted to broadly encompass any relevant disclosed embodiments as well as such ranges or variations as would be understood by a person of ordinary skill in the art in view of the entirety of the present disclosure, such as to encompass ordinary manufacturing tolerance variations, incidental alignment variations, transient alignment or shape variations induced by thermal, rotational or vibrational operational conditions, and the like. Moreover, any relative terms or terms of degree used herein should be interpreted to encompass a range that expressly includes the designated quality, characteristic, parameter or value, without variation, as if no qualifying relative term or term of degree were utilized in the given disclosure or recitation.
Discussion of Possible Embodiments
[0044] The following are non-exclusive descriptions of possible embodiments of the present invention.
[0045] The axial variable displacement piston pump of the preceding paragraph can optionally include, additionally and/or alternatively, any one or more of the following features, configurations, and/or additional components:
[0046] An embodiment of the preceding axial variable displacement piston pump can further include a base plate coupled to the swash plate by a first bearing, wherein the base plate is rotationally fixed relative to the swash plate.
[0047] In an embodiment of any of the preceding axial variable displacement piston pumps, the base plate can be mechanically coupled to an actuator, the actuator configured to vary a tilt angle of the base plate relative to the axis.
[0048] In an embodiment of any of the preceding axial variable displacement piston pumps, the swash plate can include a hub received on the drive shaft and a disc extending radially outward from the hub with the disc having a first side facing the piston barrel and an opposing second side facing the base plate. The hub can have a forward end extending axially outward from the first side of the disc, an aft end extending axially outward from the second side of the disc, and a radially inner surface facing the drive shaft. The radially inner surface at the aft end can be defined by an expanding diameter to an aftmost end of the hub.
[0049] In an embodiment of any of the preceding axial variable displacement piston pumps, the radially inner surface of the forward end of the hub can be defined by an expanding diameter to a forwardmost end of the hub.
[0050] An embodiment of any of the preceding axial variable displacement piston pumps can further include a socket disposed about the drive shaft between the piston cylinder and the swash plate. The socket can include a cradle configured to receive the forward end of the hub of the swash plate, wherein the forward end of the hub is slidingly engaged with the cradle.
[0051] In an embodiment of any of the preceding axial variable displacement piston pumps, the forward end of the swash plate can have a curved radially outer surface defined by a decreasing diameter from a location adjacent to the disc to a forwardmost end of the hub.
[0052] In an embodiment of any of the preceding axial variable displacement piston pumps, the cradle can have a contoured surface corresponding to the curved radially outer surface of the forward end of the swash plate.
[0053] An embodiment of any of the preceding axial variable displacement piston pumps can further include a key disposed between the drive shaft and the swash plate. The key can be received in a first slot in the drive shaft and a second slot in the swash plate. The second slot can open to the inner surface of the hub and the hub can be free to pivot about the key.
[0054] In an embodiment of any of the preceding axial variable displacement piston pumps, the second slot can axially overlap the disc.
[0055] In an embodiment of any of the preceding axial variable displacement piston pumps, minimum inner diameter of the hub is located in the region of the second slot.
[0056] The axial variable displacement piston pump of claim 11, wherein a maximum inner diameter of the hub can be located in the aft end of the hub.
[0057] In an embodiment of any of the preceding axial variable displacement piston pumps, the second slot can have a contoured radially outer surface.
[0058] The axial variable displacement piston pump of claim 9, wherein the second slot has a first axial length and the key has a second axial length less than the first axial length.
[0059] In an embodiment of any of the preceding axial variable displacement piston pumps, the drive shaft can include an annular land extending radially outward from the drive shaft, the annular land including the first slot.
[0060] In an embodiment of any of the preceding axial variable displacement piston pumps, the annular land can have a third axial length less than the first axial length.
[0061] In an embodiment of any of the preceding axial variable displacement piston pumps, the first bearing can be a tapered roller bearing.
[0062] An embodiment of any of the preceding axial variable displacement piston pumps can further include a second bearing disposed between the piston cylinder and the drive shaft, wherein the second bearing is a self-aligning ball bearing.
[0063] An embodiment of any of the preceding axial variable displacement piston pumps can further include a thrust plate disposed between the piston barrel and a housing, the piston barrel configured to rotate against the thrust plate.
[0064] An embodiment of any of the preceding axial variable displacement piston pumps can further include a retention cage connected to the swash plate between the piston barrel and the swash plate and a plurality of piston shoes disposed on the swash plate and coupled to the plurality of pistons. The plurality of piston shoes and plurality of pistons coupled thereto can be retained against the swash plate by the retention cage.