VENTILATION BAFFLE SKIRT
20250389121 ยท 2025-12-25
Inventors
Cpc classification
International classification
Abstract
A ventilation baffle skirt for construction of a manufactured home has two or more truss slots separated by a regularly spaced interval, as well as a plurality of truss overhangs with each of the plurality of truss overhangs connected to one of the two or more truss slots. Each of the truss overhangs are connected to a corresponding one of the two or more truss slots at a top portion. The ventilation baffle skirt may have the regularly spaced interval equal to one half or one third of a distance between trusses a roof structure in a manufactured home. The ventilation baffle skirt may be used with a ventilation baffle to retain insulation material in an enclosed space while providing an air gap for air circulation in the area beneath a roof.
Claims
1. A ventilation baffle skirt comprising a sheet of material with two or more truss slots separated by a distance measured from each truss slot's center, the ventilation baffle skirt comprising a plurality of truss overhangs, each of the plurality of truss overhangs connected to one of the two or more truss slots.
2. The ventilation baffle skirt of claim 1, wherein each of the plurality of truss overhangs is connected to a corresponding one of the two or more truss slots at a top portion.
3. The ventilation baffle skirt of claim 1, wherein each of the plurality of truss overhangs defined in part by a perforated outline, the perforated outline also defining in part a corresponding one of the two or more truss slots.
4. The ventilation baffle skirt of claim 3, wherein, for each of the two or more truss slots, the perforated outline defines a width corresponding to a truss width.
5. The ventilation baffle skirt of claim 3, wherein, for each of the plurality of truss overhangs, the perforated outline defines an overhang width corresponding to a truss width.
6. The ventilation baffle skirt of claim 1, wherein each sheet of material is rectangular, with: a sheet width in a first direction, the sheet width corresponding to a multiple of the distance between each of the two or more truss slots; a second direction, the second direction being along a length of the two or more truss slots; and a top side parallel to the first direction.
7. The ventilation baffle skirt of claim 6, wherein each of the two or more truss slots has a top portion spaced from the top side of the sheet of material, wherein the ventilation baffle skirt, ventilation baffle, and multiple trusses are configured to define an air gap with a depth corresponding to a predetermined air gap depth.
8. The ventilation baffle skirt of claim 1, wherein each of the two or more truss slots has a width greater than that of a standard roof truss.
9. The ventilation baffle skirt of claim 8, wherein the width of each of the two or more truss slots accommodates deviations in a pitch of trusses in a structure in which the ventilation baffle skirt will be used.
10. The ventilation baffle skirt of claim 8, wherein the width of each of the two or more truss slots accommodates deviations in a width of the standard roof truss.
11. The ventilation baffle skirt of claim 1, wherein the material is lightweight, temperature resistant, moisture resistant, and sufficiently robust to resist fraying during installation and securing, the material comprising any of a fibrous material, a cardboard material, fiberglass, a plastic, a recycled material, a recycled plastic, a composite material, and a metal material.
12. The ventilation baffle skirt of claim 11, wherein the material is a recycled plastic.
13. The ventilation baffle skirt of claim 1, wherein a first ventilation baffle skirt is configured to nest above a second ventilation baffle skirt of similar dimensions such that when the first ventilation baffle skirt is laid above the second ventilation baffle skirt, the two or more truss slots of the first ventilation baffle skirt are overlaid onto the two or more truss slots of the second ventilation baffle skirt and edges of the first ventilation baffle skirt align with edges of the second ventilation baffle skirt.
14. The ventilation baffle skirt of claim 13, wherein a first truss slot of the two or more truss slots is located a first edge distance from a first end of the sheet and a last truss slot of the two or more truss slots is located a second edge distance from a second end of the sheet, the first edge distance being equal to the second edge distance.
15. A system comprising a ventilation baffle and a ventilation baffle skirt, the ventilation baffle skirt having two or more truss overhang/slot assemblies which complement two or more truss channels of the ventilation baffle.
16. The system of claim 15, wherein the system is configured to partially define an enclosed area when installed on two or more roof trusses of a structure.
17. The system of claim 16, wherein the two or more truss overhang/slot assemblies of the ventilation baffle are regularly spaced apart at an interval of either one half or one third that of the interval between the two or more roof trusses.
18. The system of claim 16, wherein the enclosed area is further bounded by a ceiling of a structure when the system is installed on the two or more roof trusses such that the ventilation baffle and the ceiling make up opposite sides of the enclosed area.
19. The system of claim 18, wherein the enclosed area is beneath an air gap, the air gap defined by a roof decking, the ventilation baffle, and the two or more roof trusses, the air gap having a predetermined depth between the roof decking and the ventilation baffle, and wherein the ventilation baffle skirt is configured to maintain the predetermined depth.
20. The system of claim 16, wherein the ventilation baffle is configured to be installed over the ventilation baffle skirt, the ventilation baffle skirt having one or more truss overhangs.
21. The system of claim 20, wherein: each overhang is adapted to overlay a truss of a structure, and part of one of the two or more truss channels of the ventilation baffle overlays each overhang.
22. The system of claim 21, wherein the ventilation baffle and ventilation baffle skirt are adapted to use a single securing mechanism to be secured to two or more trusses of a structure, such that the single securing mechanism penetrates both the ventilation baffle and the ventilation baffle skirt when in use.
23. A method of making a ventilation baffle skirt, the method comprising forming a ventilation baffle skirt having a sheet of material with: two or more truss slots separated by a distance measured from each truss slot's center, and a plurality of truss overhangs, each of the plurality of truss overhangs connected to one of the two or more truss slots, from a material comprising: a fibrous material; a cardboard material; fiberglass; a plastic; a recycled material; a recycled plastic; a composite material; or a metal material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0018]
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[0020]
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[0026]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0027] Having reference to the drawings, where like reference numbers comprise like elements, there is illustrated in
[0028]
[0029] As mentioned above, in an overhang/slot assembly 115, the overhang 130 is connected to the slot 120 at a top portion 122. When the overhang 130 is in use and attached to a truss, this top portion 122 may be the only point that connects the overhang 130 to the slot 120, and in turn to the rest of the ventilation baffle skirt 100. However, before being put into use, each of the overhang/slot assemblies 115 of the ventilation baffle skirt 100 has their respective overhang 130 attached to the edges of the slot 120 in addition to the top portion 122. As fabricated, and before being put in service, in each overhang/slot assembly 115, the overhang 130 is defined by a perforated edge 132. The perforated edge 132 also defines the inner portion of the slot 120 of a given overhang/slot assembly 115. Connecting portions 134 interrupt the outline of the perforated edge 132. The connecting portions 134 keep each overhang 130 connected and held in a position that is flush with the material sheet 105 of the ventilation baffle skirt 100. In other words, the connecting portions 134 hold each overhang 130 within its corresponding slot 120 until the overhang 130 is put to use to be placed on a truss. In this way, the ventilation baffle skirt 100 may have flexibility in the points where it attaches to trusses in a structure. That is to say that multiple configurations are possible for the ventilation baffle skirt 100 as it attaches to trusses.
[0030] As illustrated in
[0031] The distance between the truss slots 120 at the ends of the ventilation baffle skirt 100 may not maintain, or have the same, the pitch P used in the bulk of the ventilation baffle skirt 100. Turning once again to
[0032] In order to accommodate the overlap of a first and second ventilation baffle skirt, the distance E.sub.1, E.sub.2 from a first or last truss slot 120A, 120B to an edge of a ventilation baffle skirt 100 is consistent. This distance E.sub.1, E.sub.2 may be, for example, preferably 4 inches (10 cm). The dimensions of the sheet of material 105 which makes up the ventilation baffle skirt 100 are length L by width W.sub.SHEET. Length L is preferably approximately 30 inches (76.2 cm), and the width Wp is variable and may depend of building standards, including standards for roof pitch. The regularity of the placement of truss slots 120 and the ability of ventilation baffle skirts 100 to be overlapped allows for any excess ventilation baffle skirt material to be trimmed and used in the construction of another structure. This also reduces waste with respect to the ventilation baffle skirts 100.
[0033] Turning now to
[0034] For convenience during transportation, the ventilation baffle skirts 100 may be designed to be nestable, such that the ventilation baffle skirts 100 can be stacked with their edges aligned. In addition to allowing the ventilation baffle skirts 100 to be stacked with ventilation baffle skirts of similar configurations for ease of transport, another benefit of the nestable nature of the ventilation baffle skirts 100 is that the nestability allows a first ventilation baffle skirt to be securely joined to another ventilation baffle skirt of similar configuration to cover the length of a roof without the need for any fasteners between or joining the skirts together.
[0035] In
[0036] The ventilation baffle skirt 100 described herein is configured for use with a ventilation baffle that is complementary in terms of its configuration and adaptability to different truss configurations. Such a ventilation baffle is the subject of U.S. patent application Ser. No. 18/583,624 filed on Feb. 21, 2024, titled Ventilation Baffle, which is hereby incorporated by reference. The combination of a ventilation baffle and a ventilation baffle skirt 100 is a system which may be used in constructing a structure. This system of the ventilation baffle and the ventilation baffle skirt 100 partially define an enclosed area when installed on two or more roof trusses of a structure as seen in
[0037] In some examples, the configuration of the ventilation baffle skirt 100 enables it to fit with a complementary ventilation baffle to retain insulation material and create a plenum of uniform depth between the ventilation baffle and roof decking. Such complementary ventilation baffles may have multiple truss channels which are distanced apart from each other at the same pitch as the overhang/slot assemblies 115. These truss channels may be sized to create the floor of the plenum, as shown in
[0038]
[0039] The ventilation baffles skirts 100 described herein are configured for use with manufactured homes having roof trusses 225 with intervals between the trusses, measured center to center of the trusses, of either 16 inches (40.64 cm) or 24 inches (60.96 cm). To accommodate both of these truss configurations, the pitch P.sub.T between truss slots 120, measured center to center of the truss slots 120, is approximately 8 inches (20.32 cm). The spacing between trusses 225 may vary, and in some uses, every second truss slot 120 is laid over a roof truss 150. In other words, the truss slots 120 of the ventilation baffles 100 may be regularly spaced apart at an interval of either one half or one third that of the interval between adjacent roof trusses 225.
[0040] The width W.sub.S of each of the truss slot 120 is sized to accommodate the width W.sub.T of a standard roof truss 225, as well as variations in construction of roof framing construction. For example, the truss slots 120 may be sized to accommodate variation of the placement of roof trusses 225, such as being 1.25 times the width of standard roof truss 225. Because the truss slots 120 are larger than the trusses 225, the ventilation baffle skirt 100 can be used with trusses 225 assembled within a reasonable deviation from the most commonly used intervals of 16 inches (40.64 cm) and 24 inches (60.96 cm).
[0041] The sheet of material 105 used to form the ventilation baffle skirt 100 may be any easily formed material including a metal, a stamped metal, an extruded material, an extruded metal, an extruded polymer (e.g., plastic), an injection molded plastic (e.g., polymer), a recycled material, an injected molded recycled plastic, a cardboard material, a fibrous material, fiberglass, a composite material, or any combination thereof. The material for the sheet of material 105 may be selected for characteristics including being lightweight, temperature resistance, moisture resistance, robustness, toughness, and resistance to degradation with exposure to other building materials. Toughness may include the ability of the material to resist fretting, fraying, or crumbling during or after installation near the areas where fasteners, such as staples, nails, or screws, pass through the sheet of material 105. Temperature resistance may include a tolerance in the range of below 40 degrees C. to above 50 degrees C. Moisture resistance may include maintenance of toughness and ruggedness in extremely dry ambient conditions as well as in predominantly damp conditions.
[0042]
[0043] The air gap 280, is bounded in part by the ventilation baffle 200 on a first side and in part by the roof decking 230 on a second side, with the first and second sides opposite each other. The air gap 280 is constructed to have a depth d.sub.A. Beneath the air gap 280, the enclosed space 250 may be formed. The enclosed space 250 is bounded by the ventilation baffle 210, the ceiling 240, the truss 225, and the ventilation baffle skirt 100. The ventilation baffle 210 and the ceiling 240 are opposite each other, with insulation 270 in between. In use, the ventilation baffle skirt 100 retains the insulation 270 in the space 250 while air flows through the plenum (air gap) 280.
[0044] During construction of a structure, the ventilation baffles 210 and ventilation baffle skirts 100 are held in place over the trusses 225 by gravity and/or friction until roof decking 230 is placed over the ventilation baffles 210 and baffle skirts 100 and fastened. The same fasteners are used to secure the roof decking 230 to trusses 225. Securing the ventilation baffles 210 and ventilation baffle skirts 100 to trusses 225 may involve placing roof decking 230 over the ventilation baffles 210 which are over-laid on the trusses 225 and the truss overhangs 130. Then, using a single securing mechanism (fastener 290) which penetrates all four of the components: the roof decking 230, the ventilation baffles 210, the ventilation baffle skirt 100, and the truss 225 simultaneously, the components are finally secured together. The location of the fastener 290 or securement may be centered over each truss, with multiple securing mechanisms (e.g., screws, staples, nails) aligned on each truss, so that the roof decking 230, ventilation baffles 210, and ventilation baffle skirts 100 are firmly secured to the trusses 225.
[0045] A plurality of fasteners 290 are used to secure the roof decking 230 to at least two trusses 225. As described above, the ventilation baffle 210 is sandwiched between the trusses 225 and the roof decking 230, while the ventilation baffle's truss overhangs 130 cover the trusses. All of these components are secured in place with the plurality of fasteners 290. These fasteners 290 may include any of a nail, a screw, a strap, or a combination of a strap and a nail or screw. The ventilation baffle 210 and ventilation baffle skirt 100 may be secured to the truss 225 without employing a separate securing means to affix the ventilation baffle 210 and ventilation baffle skirt 100 to the truss 225. The ability of the ventilation baffle 210 and ventilation baffle skirt 100 to be temporarily affixed to trusses 225 and to each other prior to the roof decking 230 being added reduces the number of fasteners needed in the over-all construction of a manufactured home, reducing the parts needed and the time to assemble the manufactured home.
[0046] As illustrated in
[0047] The width of the truss slots 120 and truss channels 215 may accommodate the trusses used in fabrication of the structures as well variations in construction, as described above. The depth of the truss channels 215 may also conform to current building standards and may preferably be 1 inch (2.54 cm). These dimensions may be adjusted to accommodate changes in the standards used by the manufactured structure industry or to improve manufacturability of the ventilation baffle. For example, should the required air gap become 2 inches (5.08 cm), then the height H.sub.C of the truss channels 215 can change to be 2 inches (5.08 cm). Changes in the required air gap may change the point where the truss overhang 130 is joined to the truss slot 120 when the truss overhang 130 is in use. Additionally, the distance between truss channels 215 and truss slots 120 as measured on center may be varied to accommodate the pitch of trusses of the structures in which they will be used.
[0048] The sheet of material used to fabricate the ventilation baffle skirt may be selected for various characteristics including strength to weight ratio, being lightweight, temperature resistance, moisture resistance, toughness (e.g., ability to resist fraying during and after installation), formability, greenness, insulative properties, robustness, cost, and the like. For example, post-consumer recycled polymer (e.g., recycled plastic) may be selected as the sheet material because it may have a reduced carbon footprint, it may be easily and quickly molded, and it may be suitably tough to endure the handling and securing process, as well as the temperature fluctuations endured by a typical roof. The material selected for the ventilation baffle skirt may be sufficiently robust to resist fraying during the installation and securing process, as well as being sufficiently resistant to fretting (e.g., wear) around points of securement. The material used to fabricate the ventilation baffle and the ventilation baffle skirt may be the same or may be different. The material selection for the baffle and its skirt may be based on the conditions of that the components are exposed to when in use or for ease of fabrication, or for both use and manufacturing considerations.
[0049] The selection of the material of the ventilation baffle in combination with the depth d.sub.A of the air gap can increase the insulative capability of a roof and decrease the humidity levels in the roof area. The decrease in the humidity levels in the roof area is facilitated by more robust air exchange due to the materials used for the baffles and the configuration of the created air gap. These features combined may aid a structure, such as a manufactured home, in meeting energy efficiency standards. The use of fasteners that secure the roof decking, ventilation baffle, and ventilation baffle skirt at once to the trusses reduces the time needed to complete that portion of the roof structure, thus increasing the efficiency of constructing a manufactured home.
[0050] In use, a ventilation baffle may be installed as shown in the method illustrated in
[0051] While various embodiments of ventilation baffles for construction of manufactured homes have been described herein, it is recognized that this disclosure is not limited to these embodiments. Variations may be made thereto which are still within the scope of the appended claims.