HIGH PERFORMANCE LAUNCHER WITH COCKING HAMMER
20250389513 ยท 2025-12-25
Inventors
Cpc classification
F41B11/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41B11/89
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41B11/647
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41B11/647
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41B11/54
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F41B11/73
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A toy projectile launcher including a housing, a launch barrel, an air piston assembly, a trigger, a trigger lever having a distal end portion connected to the launch barrel, a storage cylinder rotatably mounted within the housing and comprising a plurality of projectile holders, wherein each projectile holder is configured to contain a projectile, and a spring that biases the launch barrel away from the storage cylinder. When the trigger is actuated, the trigger lever pulls the launch barrel into engagement with one of the projectile holders of the storage cylinder to form an airtight seal between a rear portion of the launch barrel and the one of the projectile holders.
Claims
1. A toy projectile launcher comprising: a housing; an air piston assembly, the air piston assembly including an air piston barrel, a plunger element, and a compression spring; a launch barrel; a trigger comprising a trigger lever having a distal end portion connected to the launch barrel; a storage cylinder rotatably mounted within the housing and comprising a plurality of projectile holders, wherein each projectile holder is configured to contain a projectile; and a spring that biases the launch barrel away from the storage cylinder, wherein, when the trigger is actuated, the trigger lever pulls the launch barrel into engagement with one of the projectile holders of the storage cylinder to form an airtight seal between a rear portion of the launch barrel and the one of the projectile holders.
2. The toy projectile launcher of claim 1, wherein the air piston barrel comprises an outlet port.
3. The toy projectile launcher of claim 2, wherein the plunger element further comprises: an outer wall comprising a first extension and a second extension; and a plunger rod that is surrounded by the compressions spring, the compression spring being at least partially housed within the outer wall.
4. The toy projectile launcher of claim 3, further comprising: a cocking hammer comprising: a hammer arm having a first distal end portion pivotally attached to the air piston barrel; and a first lever arm having a proximal end portion pivotally attached to the hammer arm and a distal end portion in contact with the first extension of the outer wall of the plunger element; a trigger arm that is pivotally attached to the housing and that comprises a protrusion having a sloping front wall and a back wall; a second lever arm pivotally linked with a second distal end portion of the hammer arm and configured for engagement with the storage cylinder to cause rotation of the storage cylinder; wherein, when the cocking hammer is moved from an upper position to a lower position: the first lever arm pivots relative to the hammer arm and, due to the contact of the first lever arm with the first extension of the outer wall of the plunger element, pushes the plunger element into a cocked configuration in which the compression spring of the plunger element is compressed; the second extension of the outer wall of the plunger element slides over the sloping front wall of the protrusion of the trigger arm and into engagement with the back wall of the protrusion of the plunger element so that the plunger element is held in the cocked configuration; and the hammer arm pivots downwards so that the second lever engages with the storage cylinder and causes the storage cylinder to rotate to place a projectile within one of the projectile holders in line with the outlet port of the air piston barrel and the launch barrel.
5. The toy projectile launcher of claim 4, further comprising a spring that biases the cocking hammer into the upper position so that, when the cocking hammer is released, the cocking hammer returns to the upper position while the plunger element remains in the cocked configuration.
6. The toy projectile launcher of claim 5, wherein, upon further actuation of the trigger, the trigger contacts the trigger arm to pivot the trigger arm out of engagement with the plunger element so that the compression spring is free to push the plunger element into the air piston barrel, thereby launching a projectile from the storage cylinder and out of the launch barrel.
7. The toy projectile launcher of claim 1, further comprising a handle.
8. The toy projectile launcher of claim 7, wherein the air piston assembly is at least partially disposed in the handle.
9. The toy projectile launcher of claim 7, wherein the air piston assembly is completely contained withing the handle.
10. The toy projectile launcher of claim 2, further comprising a resilient collar disposed adjacent to the outlet port so as to form an airtight seal at a rear portion of the one of the projectile holders.
11. The toy projectile launcher of claim 1, wherein, upon release of the trigger, the spring pulls the launch barrel away from the storage cylinder.
12. A toy projectile launcher comprising: a housing; an air piston assembly, the air piston assembly including an air piston barrel, a plunger element, and a compression spring; a launch barrel; a trigger comprising a trigger extension member; a storage cylinder rotatably mounted within the housing and comprising a plurality of projectile holders, wherein each projectile holder is configured to contain a projectile; a spring that biases the storage cylinder away from the launch barrel; and a push lever rotatably mounted in the housing, wherein, when the trigger is actuated, the trigger extension member engages with the push lever to rotate the push lever into engagement with the storage cylinder so that one of the projectile holders is pushed into engagement with a rear portion of the launch barrel to form an airtight seal between a rear portion of the launch barrel and the one of the projectile holders.
13. The toy projectile launcher of claim 12, wherein the air piston barrel comprises an outlet port.
14. The toy projectile launcher of claim 12, wherein the plunger element comprises: an outer wall comprising a first extension and a second extension; and a plunger rod that is surrounded by the compressions spring, the compression spring being at least partially housed within the outer wall.
15. The toy projectile launcher of claim 14, further comprising: a cocking hammer comprising: a hammer arm having a first distal end portion pivotally attached to the air piston barrel; and a first lever arm having a proximal end portion pivotally attached to the hammer arm and a distal end portion in contact with the first extension of the outer wall of the plunger element; a trigger arm that is pivotally attached to the housing and that comprises a protrusion having a sloping front wall and a back wall; a second lever arm pivotally linked with a second distal end portion of the hammer arm and configured for engagement with the storage cylinder to cause rotation of the storage cylinder; wherein, when the cocking hammer is moved from an upper position to a lower position: the first lever arm pivots relative to the hammer arm and, due to the contact of the first lever arm with the first extension of the outer wall of the plunger element, pushes the plunger element into a cocked configuration in which the compression spring of the plunger element is compressed; the second extension of the outer wall of the plunger element slides over the sloping front wall of the protrusion of the trigger arm and into engagement with the back wall of the protrusion of the plunger element so that the plunger element is held in the cocked configuration; and the hammer arm pivots downwards so that the second lever engages with the storage cylinder and causes the storage cylinder to rotate to place a projectile within one of the projectile holders in line with the outlet port of the air piston barrel and the launch barrel.
16. The toy projectile launcher of claim 15, further comprising a spring that biases the cocking hammer into the upper position so that, when the cocking hammer is released, the cocking hammer returns to the upper position while the plunger element remains in the cocked configuration.
17. The toy projectile launcher of claim 16, wherein, upon further actuation of the trigger, the trigger contacts the trigger arm to pivot the trigger arm out of engagement with the plunger element so that the compression spring is free to push the plunger element into the air piston barrel, thereby launching a projectile from the storage cylinder and out of the launch barrel.
18. The toy projectile launcher of claim 12, further comprising a handle.
19. The toy projectile launcher of claim 18, wherein the air piston assembly is at least partially disposed in the handle.
20. The toy projectile launcher of claim 18, wherein the air piston assembly is completely contained withing the handle.
21. The toy projectile launcher of claim 13, further comprising a resilient collar disposed adjacent to the outlet port so as to form an airtight seal at a rear portion of the one of the projectile holders.
22. The toy projectile launcher of claim 12, wherein, upon release of the trigger, the spring pushes the storage cylinder away from the launch barrel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Exemplary embodiments of the present disclosure will be described with references to the accompanying figures, wherein:
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
DETAILED DESCRIPTION
[0045] The present disclosure is generally related to an improved toy launcher with an assembly for sealing a launch barrel to thereby improve the air pressure launch force. To achieve this objective, according to an exemplary embodiment, a toy launcher incorporates internal sealing assemblies for improving airway seals between an air piston assembly and a launch barrel.
[0046]
[0047]
[0048] The air piston assembly 140 is arranged at an angle within the housing 101 and includes a proximal end portion positioned within the handle 105 and a distal end portion positioned directly behind the cylinder 180. In exemplary embodiments, the air piston assembly 140 is completely contained in the handle 105, with no components of the air piston assembly extending from the handle 105 or housing 101.
[0049] The air piston assembly 140 includes a barrel 142 and an associated plunger element 144. According to an exemplary embodiment, barrel 142 of the air piston assembly 140 has a generally rounded cylindrical or an oval shape and plunger element 144 is biased away from a back wall 107 within the handle 105 of launcher housing 101 by a spring 150.
[0050] The barrel 142 includes a projection 143 that extends backwards towards the rear of the housing 101. As seen in the figures, the projection 143 has a sloping lower wall. The barrel 142 also includes at its front end an outlet port 152 that extends generally parallel to and in line with a projectile holder of the cylinder 180, as explained in further detail below.
[0051] The plunger element 144 incorporates a size and a shape that correspond with an internal circumference of barrel 142 so as to form an airtight seal with an internal surface of barrel 142. According to an exemplary embodiment of the present disclosure, plunger element 144 incorporates a resilient O-ring (made from a resilient material, such as a polymer) 145 to form an improved seal. In an exemplary embodiment, the resilient O-ring is disposed at the distal end of a plunger rod 149. The spring 150 is disposed around the plunger rod 149 so that the spring 150 is guided by the rod 149 as the spring 150 extends and contracts during operation of the launcher 100.
[0052] In an exemplary embodiment, the plunger element 144 also includes a plunger outer wall 146 that extends back from the forward end of the plunger element 144. The plunger outer wall 146 includes a first protrusion 147 that extends outwards towards the front of the housing 101 and a second protrusion 148 that extends outwards towards the back of the housing 101. In exemplary embodiments, at least a portion of the spring 150 extends between the plunger rod 149 and the plunger outer wall 146.
[0053] Also disposed within the housing 101 is a trigger arm 160. The trigger arm 160 generally runs adjacent to and parallel with the plunger rod 149 and is also disposed adjacent to the trigger 115. The trigger arm 160 is pivotably attached to an internal wall of the housing 101 by a first biasing spring 162. The first biasing spring 162 is configured to bias the trigger arm 160 in a counter-clockwise direction. A trigger arm protrusion 164 extends from a proximal end portion of the trigger arm 160 towards the plunger element 144.
[0054] In the initial configuration shown in
[0055] In this initial state, a distal end portion of the first lever arm 124 rests on the second protrusion 148 of the plunger outer wall 146. The weight of the hammer arm 122 and first lever arm 124 is not enough to overcome the upwards pull of the second biasing spring 125 and the upwards push of the spring 150 so that the plunger element 144 in this initial state is not pulled downwards by the first lever arm 124 and remains within and sealed with the barrel 142.
[0056]
[0057] The cylinder 180 is configured to hold a number of projectiles, such as foam darts. In this regard, the cylinder 180 may have components including a belt and an advancement mechanism, as described in PCT Application No. PCT/SG2021/050186, the contents of which are incorporated herein by reference in their entirety. More specifically, as shown in
[0058] As shown in
[0059] As shown in
[0060]
[0061] When the hammer arm 122 is pulled upward by the second biasing spring 125 into its resting position, the hammer arm 122 presses upwards against the protrusion 143 on the barrel 122. The U-shaped portion of the hammer arm 122 includes a wall 127 that is sloped inwards towards the protrusion 143 so that there is enough clearance between the lower sloped wall of the protrusion 143 and the wall 127 to allow the hammer arm 122 to move upwards until it encounters the outer edge of the protrusion 143. The upward force of the hammer arm 122 on the protrusion 143 at this point presses the collar 210 against the rear opening of the dart holder 183 to form the rear seal.
[0062] When the hammer 120 is pulled down, pressure on the protrusion 143 is released, thereby allowing the entire air piston assembly 120 to move back slightly. The backwards movement forms a small gap between the distal end of the hammer arm 122 and the back plate 204, thereby allowing the second lever arm 178 to rotate the advancement mechanism 200 to advance the cylinder 180 one chamber position and to bring the next dart in line with the exit of the barrel 122.
[0063] When the hammer 120 is released, the second biasing spring 125 pulls the hammer arm 122 back up so that hammer arm 122 again comes into contact with the protrusion 143 and the entire air piston assembly 120 is again gently pressed forward.
[0064] Also disposed within the housing 101 is a trigger lever 220, which is biased in a forward position by a third biasing spring 228. A proximal end portion of the trigger lever 220 is attached to the trigger 115 and a distal end portion of the trigger lever 220 is attached to the launch barrel 110. In this regard, the launch barrel 110 includes a depression 111 into which the distal end portion of the trigger lever 220 is inserted.
[0065] As shown in
[0066] Further pulling on the trigger 115 results in the trigger 115 contacting with and pushing back on a distal end portion of the trigger arm 160. This in turn results in clockwise rotation of the trigger arm 160 against the first biasing spring 162 until the trigger arm protrusion 164 releases the first protrusion 147 of the plunger element 144. The spring 150 is now free to rapidly push the plunger element 144 upwards into engagement with the distal end of the barrel 142, thereby driving air out of the barrel 142 to launch a projectile from the dart holder 183 and out of the launch barrel 110.
[0067] When the trigger 115 is released, the third biasing spring 228 pulls the trigger 115 forward to its resting configuration. This will also release the trigger arm 160 and allow it to rotate counterclockwise back to its resting configuration.
[0068]
[0069] As shown in
[0070] The air piston assembly 1140 is arranged at an angle within the housing 1101 and includes a proximal end portion positioned within the handle 1105 and a distal end portion positioned directly behind the cylinder 1160. In an exemplary embodiment, the entirety of the air piston assembly 1140 is contained within the handle 1105. The air piston assembly 1140 includes a barrel 1142 and an associated plunger element 1144. According to an exemplary embodiment, barrel 1142 of the air piston assembly 1140 has a generally rounded cylindrical or an oval shape and plunger element 1144 is biased away from a back wall 1107 within the handle 1105 of launcher housing 1101 by a spring 1150. The barrel 1142 includes a projection 1143 that extends backwards towards the rear of the housing 1101. As seen in the figures, the projection 1143 has a sloping lower wall. The barrel 142 also includes at its front end an outlet port 1152 that extends generally parallel to and in line with a projectile holder of the cylinder 1160. The outlet port 1152 may be made up of at least two telescoping sections linked by a spring 1153 so as to allow the cylinder 1180 to reciprocate relative to the air piston assembly 1140.
[0071] The plunger element 1144 incorporates a size and a shape that correspond with an internal circumference of barrel 1142 so as to form an airtight seal with an internal surface of barrel 1142. According to an exemplary embodiment of the present disclosure, plunger element 1144 incorporates a resilient O-ring (made from a resilient material, such as a polymer) 1145 to form an improved seal. In an exemplary embodiment, the resilient O-ring is disposed at the distal end of a plunger rod 1149. The spring 1150 is disposed around the plunger rod 1149 so that the spring 1150 is guided by the rod 1149 as the spring 1150 extends and contracts during operation of the launcher 1100.
[0072] In an exemplary embodiment, the plunger element 1144 also includes a plunger outer wall 1146 that extends back from the forward end of the plunger element 1144. The plunger outer wall 1146 includes a first protrusion 1147 that extends outwards towards the front of the housing 1101 and a second protrusion 1148 that extends outwards towards the back of the housing 1101. In exemplary embodiments, at least a portion of the spring 1150 extends between the plunger rod 1149 and the plunger outer wall 1146.
[0073] Also disposed within the housing 1101 is a trigger arm 1160. The trigger arm 1160 generally runs adjacent to and parallel with the plunger rod 1149 and is also disposed adjacent to the trigger 1115. The trigger arm 1160 is pivotably attached to an internal wall of the housing 1101 by a first biasing spring 1162. The first biasing spring 1162 is configured to bias the trigger arm 1160 in a counter-clockwise direction. A trigger arm protrusion 1164 extends from a proximal end portion of the trigger arm 1160 towards the plunger element 1144.
[0074] In the initial configuration shown in
[0075] In this initial state, a distal end portion of the first lever arm 1124 rests on the second protrusion 1148 of the plunger outer wall 1146. The weight of the hammer arm 1122 and first lever arm 1124 is not enough to overcome the upwards pull of the second biasing spring 1125 and the upwards push of the spring 1150 so that the plunger element 1144 in this initial state is not pulled downwards by the first lever arm 1124 and remains within and sealed with the barrel 1142.
[0076]
[0077] The cylinder 1180 is configured to hold a number of projectiles, such as foam darts. In this regard, the cylinder 1180 may have components including dart holders and an engagement mechanism, as described previously in regards to the prior exemplary embodiments. However, in the present exemplary embodiments, the cylinder 1180 has a rear extension 1182 and a front extension 1184 that houses a spring 1186. When the cylinder 1180 is pushed forward, the spring 1186 is compressed and a front seal is formed between a projectile holder of the cylinder 1180 and the rear of the launch barrel 1110, and once a projectile is launched, the spring 1186 pushes the cylinder 1180 back to its resting position.
[0078] A second lever arm 1178 is pivotally attached to a distal end portion of the hammer arm 1124. As the hammer 1120 is cocked downwards, the second lever arm 1178 is pulled upwards by the hammer arm 1122, which in turn causes the second lever arm 1178 to engage with the advancement mechanism, thereby rotating the cylinder 1180 in the clockwise direction as viewed from the rear of the launcher 100. Thus, with each downwards depression of the hammer 1120, a projectile is advanced to be in-line with the outlet port 1152 of the barrel 1142 of the air piston assembly 1140. A rubberized collar 1210 is attached to the front opening of the barrel 1142 and serves as a seal pushing against the rear wall of each dart holder 1183. The spring 1153 pushes the collar 1210 forward when the cylinder 1180 is pushed forward, thereby maintaining the rear seal of the projectile holder.
[0079] The trigger 1115 includes a trigger extension 1116 that protrudes into the housing 1101. As explained in further detail below, when the trigger 1115 is pulled back, the trigger extension 1116 engages with a push lever 1117 to thereby rotate the push lever 1117 into engagement with rear extension 1182 of the cylinder 1180 so as to push a projectile holder of the cylinder 1180 into sealing engagement with the rear of the launching barrel 1110. The push lever 1117 may be biased against the rotation caused by the trigger extension 1116 by, for example, a spring 1119. The trigger 1115 also includes a front extension 1118 that is attached at its distal end to a third biasing spring 1228 that holds the trigger 1115 in a forward position.
[0080] The operation of the launcher 1100 is generally the same as the previously described exemplary embodiments. However, as shown in
[0081] While particular embodiments of the present disclosure have been shown and described in detail, it would be obvious to those skilled in the art that various modifications and improvements thereon may be made without departing from the spirit and scope of the disclosure. It is therefore intended to cover all such modifications and improvements that are within the scope of this disclosure.