CO2-Photothermal Dual-Responsive Nanoemulsion Separation Membrane and Preparation Method Thereof and Applications Thereof
20250387758 ยท 2025-12-25
Assignee
Inventors
- Liangliang Dong (Yixing, CN)
- Yangyang Wang (Yixing, CN)
- Feifei Dong (Yixing, CN)
- Bo Zhu (Yixing, CN)
- Yunxiang Bai (Yixing, CN)
- Chunfang Zhang (Yixing, CN)
Cpc classification
B01D67/00793
PERFORMING OPERATIONS; TRANSPORTING
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D71/0211
PERFORMING OPERATIONS; TRANSPORTING
C02F1/40
CHEMISTRY; METALLURGY
B01D71/401
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01D69/02
PERFORMING OPERATIONS; TRANSPORTING
B01D67/00
PERFORMING OPERATIONS; TRANSPORTING
B01D69/12
PERFORMING OPERATIONS; TRANSPORTING
B01D71/38
PERFORMING OPERATIONS; TRANSPORTING
B01D71/40
PERFORMING OPERATIONS; TRANSPORTING
C02F1/40
CHEMISTRY; METALLURGY
Abstract
The present invention provides a CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane, relating to the field of chemical separation technology. The membrane is woven from fibers with a three-layer structure: (i) a fiber core, (ii) a middle photothermal coating of carbon-based nanomaterials and polyvinyl alcohol, and (iii) an outer CO.sub.2-responsive functional coating synthesized via free radical polymerization of a CO.sub.2-responsive monomer and a hard monomer. The separation membrane has a pore size distribution below 0.1 m. It exhibits excellent photothermal performance, enabling significant temperature increase on the membrane surface within 15 seconds under near-infrared irradiation, thereby achieving a transition from a protonated to a deprotonated state within 1 minute.
Claims
1. A CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane, characterized in that: the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane is woven from fibers having a three-layer structure, wherein the three-layer structure comprises: an inner core layer being a fiber; a middle layer being a photothermal conversion functional coating formed from carbon-based nanomaterials and polyvinyl alcohol (PVA); and an outer layer being a CO.sub.2-responsive functional coating synthesized by free radical polymerization of a CO.sub.2-responsive monomer and a hard monomer; the CO.sub.2-responsive monomer comprising N,N-dimethyl-p-aminostyrene (DMSt), dimethylaminoethyl methacrylate (DMAEMA), or diethylaminoethyl methacrylate (DEAEMA); the hard monomer comprising styrene (ST), hydroxyethyl methacrylate (HEMA), acrylamide (AM), methyl methacrylate (MMA), poly (ethylene glycol) methyl ether methacrylate (PEGMA), or 2-ethoxyethyl methacrylate (EEMA); wherein the CO.sub.2-photothermal dual-responsive separation membrane has a pore size distribution below 0.1 m.
2. The CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 1, wherein: the fiber comprises polyethylene terephthalate (PET), polyester fiber, polyacrylonitrile fiber, polyamide (nylon) fiber, spandex fiber, carbon fiber, or glass fiber; the carbon-based nanomaterial comprises one or more of carbon black, carbon nanotube, graphene, graphene oxide (GO), and reduced graphene oxide (rGO).
3. The CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 1, characterized in that: the carbon-based nanomaterial and polyvinyl alcohol (PVA) are present at a mass ratio of 3:1000 to 10:1000; the CO.sub.2-responsive monomer and hard monomer are present at a molar ratio of 1:1 to 1:2.
4. The CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 1, characterized in that the carbon-based nanomaterial and PVA are at a mass ratio of 3:1000.
5. The CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 1, characterized in that the CO.sub.2-responsive monomer and hard monomer are at a molar ratio of 1:1.
6. A method for preparing the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 1, characterized in that the method comprises the following steps: Step S1: preparation of photothermal conversion coating material, wherein S1 includes adding 7.5-12.5 wt % polyvinyl alcohol (PVA) and deionized water to a flask, then adding 0.2-0.5 mg/mL carbon-based nanomaterial to obtain a mixture, and heating and stirring the mixture at 90-110 C. in an oil bath for 30-90 minutes to obtain a photothermal conversion coating material; Step S2: preparation of a CO.sub.2-responsive coating material, wherein S2 includes synthesizing a CO.sub.2-responsive polymer by free radical polymerization of a CO.sub.2-responsive monomer and one hard monomer in tetrahydrofuran (THF) to obtain a CO.sub.2-responsive polymer and dissolving the obtained CO.sub.2-responsive polymer in ethanol to prepare a CO.sub.2-responsive coating material with a mass fraction of 5-20 wt %; Step S3: preparation of CO.sub.2-photothermal dual-responsive fibers, wherein S3 includes uniformly coating the photothermal conversion coating material obtained in Step S1 onto surfaces of polyethylene terephthalate (PET) fibers using a sizing machine to obtain coated PET fibers, thermally treating the coated PET fibers at 70-90 C. in an oven for 2-10 minutes to obtain photothermal conversion functional fibers, then uniformly coating the CO.sub.2-responsive coating material obtained in Step S2 onto surfaces of the photothermal conversion functional fibers using the sizing machine, and thermally treating at 70-90 C. for 2-10 minutes to obtain CO.sub.2-photothermal dual-responsive fibers; and Step S4: preparation of CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane, wherein S4 includes weaving the CO.sub.2-photothermal dual-responsive fibers obtained in Step S3 to form a membrane using a loom, thereby obtaining the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane.
7. The method for preparing the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 6, characterized in that, in step S2, the CO.sub.2-responsive coating material is a transparent material, and when the CO.sub.2-responsive coating material is formed into a film, the film has a light transmittance of 85-92%.
8. A use of the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 1, characterized in that the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane achieves reversible switching between a superhydrophobic state and a superhydrophilic state under CO.sub.2 stimulation or photothermal stimulation.
9. The use according to claim 8, characterized in that: the CO.sub.2 stimulation comprises placing the nanoemulsion separation membrane in an aqueous environment and bubbling CO.sub.2 for 5-10 minutes; the photothermal stimulation comprises irradiating the nanoemulsion separation membrane with a near-infrared light, wherein the membrane elevates its temperature to 120-180 C. within 10-20 seconds.
10. The use of the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane according to claim 8, when the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane separates an oil-water mixture: if the mixture type is a water-in-oil nanoemulsion, using the membrane in an initial hydrophobic/oleophilic state to perform separation; if the mixture type is an oil-in-water nanoemulsion, placing the hydrophobic/oleophilic separation membrane in an aqueous environment, bubbling CO.sub.2 for 5-10 minutes to convert it to a hydrophilic/underwater oleophobic separation membrane, then performing separation; when needing to separate a water-in-oil nanoemulsion again, placing the hydrophilic/underwater oleophobic separation membrane in an aqueous environment, irradiating with a 1.2-2 V, 780-900 nm near-infrared light for 1-2 minutes to reconvert the hydrophilic/underwater oleophobic separation membrane to a reconverted hydrophobic/oleophilic separation membrane, then performing separation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The present disclosure will be further illustrated by way of exemplary embodiments, which will be described in detail by means of the accompanying drawings. These embodiments are not limiting, and in these embodiments, the same numbering indicates the same structure, where:
[0038]
[0039]
[0040]
DETAILED DESCRIPTION
[0041] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the accompanying drawings required to be used in the description of the embodiments are briefly described below. Obviously, the accompanying drawings in the following description are only some examples or embodiments of the present disclosure, and it is possible for a person of ordinary skill in the art to apply the present disclosure to other similar scenarios in accordance with these drawings without creative labor. Unless obviously obtained from the context or the context illustrates otherwise, the same numeral in the drawings refers to the same structure or operation.
[0042] It should be understood that the terms system, device, unit and/or module used herein are a way to distinguish between different components, elements, parts, sections, or assemblies at different levels. However, the terms may be replaced by other expressions if other words accomplish the same purpose. In some examples, photothermal functional fibers may also be referred as photothermal conversion functional fibers. In some examples, photothermal conversion coating may be referred as photothermal conversion functional coating. In some examples, photothermal conversion coating material may be referred as photothermal conversion functional coating material.
[0043] As shown in the present disclosure and in the claims, unless the context clearly suggests an exception, the words one, a, an, one kind, and/or the do not refer specifically to the singular, but may also include the plural. Generally, the terms including and comprising suggest only the inclusion of clearly identified steps and elements, however, the steps and elements that do not constitute an exclusive list, and the method or apparatus may also include other steps or elements.
[0044] As shown in
Example 1: Preparation of CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-1. The membrane may be Referred as Membrane-1, CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Deparation Membrane-1 and the Like
[0045] The preparation of a CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 may include using a carbon-based nanomaterial and forming a polymer. In this example, the carbon-based nanomaterial used may be graphene oxide, and the polymer may be formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMAEMA and a hard monomer HEMA). The initiator dosage may be 1% of the total mass of DMAEMA and HEMA monomers.
[0046] The method for preparing the aforementioned CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 may include the following steps: [0047] S1: preparation of photothermal conversion coating material. S1 may include adding 7.5 wt % polyvinyl alcohol (PVA) and deionized water to a flask, then adding 0.2 mg/ml graphene oxide, and heating and stirring in oil bath at 90 C. for 30 minutes to obtain a photothermal conversion coating material. The photothermal conversion coating material may form a coating, and the coating may be referred as photothermal conversion functional coating or photothermal conversion coating. The photothermal conversion coating material may also be referred as photothermal conversion functional coating material. The photothermal conversion coating material may be referred as S1 material. [0048] S2: preparation of CO.sub.2-responsive coating material. S2 may include dissolving DMAEMA and HEMA (1:0.5 mass ratio) in tetrahydrofuran (THF), adding azobisisobutyronitrile (AIBN) initiator, reacting under N.sub.2 atmosphere at 65 C. for 24 hours, precipitating a precipitated polymer in excess n-hexane, collecting and drying the precipitated polymer to obtain a CO.sub.2-responsive polymer, dissolving the CO.sub.2-responsive polymer in solvent to prepare a 5 wt % coating solution. A film formed from the 5 wt % coating solution exhibits a light transmittance of 92%. The 5 wt % coating solution may be referred as S2 material. [0049] S3: preparation of CO.sub.2-photothermal dual-responsive fibers. S3 may include uniformly coating the S1 material onto surfaces of PET fibers using a sizing machine to form coated fibers, thermally treating the coated fibers at 70 C. for 2 minutes to obtain photothermal functional fibers, uniformly coating the S2 material onto surfaces of the photothermal functional fibers using a sizing machine. The photothermal functional fibers that are uniformly coated with the S2 material may be referred as intermediate fibers. S3 may further include thermally treating the intermediate fibers at 70 C. for 2 minutes to obtain dual-responsive fibers. The photothermal functional fibers may also be referred as photothermal conversion functional fibers. The dual-responsive fibers may be referred as CO.sub.2-photothermal dual-responsive fibers, S3 fibers, and the like. [0050] S4: preparation of membrane-1. The membrane may be referred as membrane-1, CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1, and the like. S4 may include weaving the dual-responsive fibers obtained in S3 using a loom to obtain CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1. The CO.sub.2-photothermal dual-responsive fibers prepared by S3 may be woven with a sum of warp and weft densities of 300T into the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 using the loom.
[0051]
Example 2: Wettability Switching Process of Membrane-1
[0052] A CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 may be hydrophobic or oleophilic. The wettability of a CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 may be switched as needed. The wettability switching process of membrane-1 may include placing a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 in water and bubbling CO.sub.2 for 5 minutes to convert the hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 to a hydrophilic/underwater superoleophobic membrane. The process may further include measuring a water contact angle (WCA) of the hydrophilic/underwater superoleophobic membrane in air via a contact angle goniometer, wherein the WCA is measured as 0.
[0053] The wettability switching process may include irradiating the hydrophilic/underwater superoleophobic membrane with 1.2V, 808-nm near-infrared light for 1 minute to revert the hydrophilic/underwater superoleophobic membrane to a reverted membrane in hydrophobic/oleophilic state. The process may include measuring the WCA in air via contact angle goniometer of the reverted membrane, wherein the WCA is measured as 151.2.
Example 3: Performance Testing of Membrane-1
[0054] For water-in-oil nanoemulsion separation, the performance testing may include using a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 directly. Separation performance data are shown in Table 1.
[0055] For oil-in-water nanoemulsion separation, the performance testing may include placing the hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 in water, bubbling CO.sub.2 for 5 minutes to obtain a hydrophilic/underwater oleophobic membrane, and proceeding with separation. Relevant performance data are shown in Table 1.
[0056] For re-separating water-in-oil nanoemulsions, the performance testing may include irradiating a hydrophilic/underwater oleophobic membrane with a 1.2V, 808-nm near-infrared light for 1 minute to reconvert the hydrophilic/underwater oleophobic membrane to hydrophobic/oleophilic state before separation.
[0057] As shown in Table 1, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 shows cyclic stability. The cyclic stability may be characterized by Separation Efficiency for Oil-in-Water Emulsion (%). As shown in Table 1, after 50 cycles of separation, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-1 maintains greater than 99% efficiency for both isooctane water-in-oil nanoemulsions (20 nm) and oil-in-water nanoemulsions (20 nm).
Example 4: Preparation of CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-2. The Membrane may be Referred as Membrane-2, CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-2, and the Like
[0058] The preparation of a CO.sub.2-photothermal dual-responsive nanoemulsion separation Membrane-2 may include using a carbon-based nanomaterial and forming a polymer. In this example, the carbon-based nanomaterial used may be graphene, and the polymer may be formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMSt and a hard monomer HEMA). The initiator dosage may be 1% of the total mass of DMSt and HEMA monomers.
[0059] The method for preparing the aforementioned CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 may include the following steps: [0060] S1: preparation of photothermal conversion coating material. S1 may include adding 10 wt % polyvinyl alcohol (PVA) and deionized water to a flask, then adding 0.3 mg/ml graphene, heating and stirring in oil bath at 100 C. for 1 hour to obtain photothermal conversion coating material. The photothermal conversion coating material may be referred as S1 material. [0061] S2: preparation of CO.sub.2-responsive coating material. S2 may include dissolving DMSt and HEMA (1:0.5 mass ratio) in tetrahydrofuran (THF), adding azobisisovaleronitrile initiator, reacting under N.sub.2 or Nitrogen atmosphere at 75 C. for 36 hours, precipitating a precipitated polymer in excess n-hexane, collecting and drying the precipitated polymer to obtain a CO.sub.2-responsive polymer, and dissolving the CO.sub.2-responsive polymer in solvent to prepare a 10 wt % coating solution. A film formed from the 10 wt % coating solution exhibits a light transmittance of 90%. The 10 wt % coating solution may be referred as S2 material. [0062] S3: preparation of CO.sub.2-photothermal dual-responsive fibers. S3 may include uniformly coating S1 material onto acrylic fibers (PAN) using a sizing machine, thermally treating the S1 coated PAN at 80 C. for 5 minutes to obtain photothermal functional fibers. The S1 coated PAN may be referred as intermediate fibers. S3 may further include uniformly coating S2 material onto the intermediate fibers using a sizing machine and thermally treating the intermediate fibers uniformly coated with S2 material at 80 C. for 5 minutes to obtain dual-responsive fibers. The dual-responsive fibers may be referred as S3 fibers. [0063] S4: preparation of membrane-2. S4 may include weaving the dual-responsive fibers obtained in S3 using a loom to obtain CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2. The CO.sub.2-photothermal dual-responsive fibers prepared by S3 may be woven with a sum of warp and weft densities of 330T into the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 using the loom.
Example 5: Wettability Switching Process of Membrane-2
[0064] A CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 may be hydrophobic or oleophilic. The wettability of a CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 may be switched as needed. The wettability switching process of membrane-2 may include placing a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 in water, bubbling CO.sub.2 for 8 minutes to convert to a hydrophilic/underwater superoleophobic membrane. The process may further include measuring a water contact angle (WCA) of the hydrophilic/underwater superoleophobic membrane in air via a contact angle goniometer, wherein the WCA is measured as 0.
[0065] The wettability switching process may include irradiating the hydrophilic/underwater superoleophobic membrane with 1.5V, 780-nm near-infrared light for 1.5 minute to revert the hydrophilic/underwater superoleophobic membrane to a reverted membrane in hydrophobic/oleophilic state. The process may include measuring the WCA in air via contact angle goniometer of the reverted membrane, wherein the WCA is measured as 150.6.
Example 6: Performance Testing of Membrane-2
[0066] For water-in-oil nanoemulsion separation, the performance testing may include using a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 directly. Separation performance data are shown in Table 1.
[0067] For oil-in-water nanoemulsion separation, the performance testing may include placing the hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 in water, bubbling CO.sub.2 for 8 minutes to obtain a hydrophilic/underwater oleophobic membrane, and proceeding with separation. Relevant performance data are shown in Table 1.
[0068] For re-separating water-in-oil nanoemulsions, the performance testing may include irradiating a hydrophilic/underwater oleophobic membrane with a 1.5V, 780-nm near-infrared light for 1.5 minute to reconvert the hydrophilic/underwater oleophobic membrane to hydrophobic/oleophilic state before separation and proceeding with separation. Relevant performance data are shown in Table 1.
[0069] As shown in Table 1, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 shows cyclic stability. The cyclic stability may be characterized by Separation Efficiency for Oil-in-Water Emulsion (%). As shown in Table 1, after 50 cycles of separation, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-2 maintains greater than 99% efficiency for both isooctane water-in-oil nanoemulsions (20 nm) and oil-in-water nanoemulsions (20 nm).
Example 7: Preparation of CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-3. The Membrane May be Referred as Membrane-3, CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-3, and the Like
[0070] The preparation of a CO.sub.2-photothermal dual-responsive nanoemulsion separation Membrane-3 may include using a carbon-based nanomaterial and forming a polymer. In this example, the carbon-based nanomaterial used may be carbon nanotubes and the polymer may be formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMSt and a hard monomer AEMA). The initiator dosage may be 1% of the total mass of DMSt and AEMA monomers.
[0071] The method for preparing the aforementioned CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 may include the following steps: [0072] S1: preparation of photothermal conversion coating material. S1 may include adding 12.5 wt % polyvinyl alcohol (PVA) and deionized water to a flask, then adding 0.4 mg/ml carbon nanotubes, heating and stirring in oil bath at 95 C. for 90 minutes to obtain photothermal conversion coating material. The photothermal conversion coating material may be referred as S1 material. [0073] S2: preparation CO.sub.2-responsive coating material. S2 may include dissolving DMSt and AEMA (1:1.5 mass ratio) in tetrahydrofuran (THF), adding benzoyl peroxide initiator, reacting under N.sub.2 or Nitrogen atmosphere at 85 C. for 36 hours, precipitating a precipitated polymer in excess n-hexane, collect and dry the precipitated polymer to obtain a CO.sub.2-responsive polymer, and dissolving the CO.sub.2-responsive polymer in solvent to prepare a 20 wt % coating solution. A film formed from the 20 wt % coating solution exhibits a light transmittance of 85%. The 20 wt % coating solution may be referred as S2 material. [0074] S3: preparation of CO.sub.2-photothermal dual-responsive fibers. S3 includes uniformly coating S1 material onto polyamide fibers (i.e., nylon) using a sizing machine, thermally treating at 90 C. for 10 minutes to obtain photothermal functional fibers, and uniformly coating S2 material onto the photothermal functional fibers using a sizing machine. The photothermal functional fibers that are uniformly coated with the S2 material may be referred as intermediate fibers. S3 may further include thermally treating the intermediate fibers at 90 C. for 10 minutes to obtain dual-responsive fibers. The dual-responsive fibers may be referred as CO.sub.2-photothermal dual-responsive fibers, S3 fibers, and the like. [0075] S4: preparation of membrane-3. S4 may include weaving the dual-responsive fibers obtained in S3 using a loom to obtain CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3. The CO.sub.2-photothermal dual-responsive fibers prepared by S3 may be woven with a sum of warp and weft densities of 350T into the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 using the loom.
Example 8: Wettability Switching Process of Membrane-3
[0076] A CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 may be hydrophobic or oleophilic. The wettability of a CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 may be switched as needed. The wettability switching process of membrane-3 may include placing a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 in water, bubbling CO.sub.2 for 10 minutes to convert to a hydrophilic/underwater superoleophobic membrane. The process may further include measuring a water contact angle (WCA) of the hydrophilic/underwater superoleophobic membrane in air via a contact angle goniometer, wherein the WCA is measured as 0.
[0077] The wettability switching process may include irradiating the hydrophilic/underwater superoleophobic membrane with 2V, 900-nm near-infrared light for 2 minutes to revert the hydrophilic/underwater superoleophobic membrane to a reverted membrane in hydrophobic/oleophilic state. The process may include measuring the WCA in air via contact angle goniometer of the reverted membrane, wherein the WCA is measured as 152.3.
Example 9: Performance Testing of Membrane-3
[0078] For water-in-oil nanoemulsion separation, the performance testing may include using a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 directly. Separation performance data are shown in Table 1.
[0079] For oil-in-water nanoemulsion separation, the performance testing may include placing the hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 in water, bubbling CO.sub.2 for 10 minutes to obtain a hydrophilic/underwater oleophobic membrane, and proceeding with separation. Relevant performance data are shown in Table 1.
[0080] For re-separating water-in-oil nanoemulsions, the performance testing may include irradiating a hydrophilic/underwater oleophobic membrane with a 2V, 900-nm near-infrared light for 2 minutes to reconvert the hydrophilic/underwater oleophobic membrane to hydrophobic/oleophilic state before separation and proceeding with separation. Relevant performance data are shown in Table 1.
[0081] As shown in Table 1, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 shows cyclic stability. The cyclic stability may be characterized by Separation Efficiency for Oil-in-Water Emulsion (%). As shown in Table 1, after 50 cycles of separation, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-3 maintains greater than 99% efficiency for both isooctane water-in-oil nanoemulsions (20 nm) and oil-in-water nanoemulsions (20 nm).
Example 10: Preparation of CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-4. The Membrane may be Referred as Membrane-4, CO.SUB.2.-Photothermal Dual-Responsive Nanoemulsion Separation Membrane-4 and the Like
[0082] The preparation of a CO.sub.2-photothermal dual-responsive nanoemulsion separation Membrane-4 may include using a carbon-based nanomaterial and forming a polymer. In this example, the carbon-based nanomaterial used may be reduced graphene oxide (rGO) and the polymer may be formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMAEMA and a hard monomer AEMA). The initiator dosage may be 1% of the total mass of DMAEMA and AEMA monomers.
[0083] The method for preparing the aforementioned CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 may include the following steps: [0084] S1: preparation of photothermal conversion coating material. S1 may include adding 10 wt % polyvinyl alcohol (PVA) and deionized water to a flask, then adding 0.4 mg/ml rGO, heating and stirring in oil bath at 95 C. for 1 hour to obtain photothermal conversion coating material. The photothermal conversion coating material may be referred as S1 material. [0085] S2: preparation CO.sub.2-responsive coating material. S2 may include dissolving DMAEMA and AEMA (1:2 mass ratio) in tetrahydrofuran (THF), adding benzoyl peroxide initiator, reacting under N.sub.2 or Nitrogen atmosphere at 85 C. for 48 hours, precipitating a precipitated polymer in excess n-hexane, collect and dry the precipitated polymer to obtain a CO.sub.2-responsive polymer, and dissolving the CO.sub.2-responsive polymer in solvent to prepare a 10 wt % coating solution. A film formed from the 10 wt % coating solution exhibits a light transmittance of 88%. The 10 wt % coating solution may be referred as S2 material. [0086] S3: preparation of CO.sub.2-photothermal dual-responsive fibers. S3 includes uniformly coating S1 material onto polyester fibers using a sizing machine, thermally treating at 75 C. for 4 minutes to obtain photothermal functional fibers, and uniformly coating S2 material onto the photothermal functional fibers using a sizing machine. The photothermal functional fibers that are uniformly coated with the S2 material may be referred as intermediate fibers. S3 may further include thermally treating the intermediate fibers at 75 C. for 4 minutes to obtain dual-responsive fibers. The dual-responsive fibers may be referred as CO.sub.2-photothermal dual-responsive fibers, S3 fibers, and the like. [0087] S4: preparation of membrane-4. S4 may include weaving the dual-responsive fibers obtained in S3 using a loom to obtain CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4. The CO.sub.2-photothermal dual-responsive fibers prepared by S3 may be woven with a sum of warp and weft densities of 300T into the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 using the loom.
Example 11: Wettability Switching Process of Membrane-4
[0088] A CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 may be hydrophobic or oleophilic. The wettability of a CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 may be switched as needed. The wettability switching process of membrane-4 may include placing a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 in water, bubbling CO.sub.2 for 5 minutes to convert to a hydrophilic/underwater superoleophobic membrane. The process may further include measuring a water contact angle (WCA) of the hydrophilic/underwater superoleophobic membrane in air via a contact angle goniometer, wherein the WCA is measured as 0.
[0089] The wettability switching process may include irradiating the hydrophilic/underwater superoleophobic membrane with 1.2V, 808-nm near-infrared light for 1 minute to revert the hydrophilic/underwater superoleophobic membrane to a reverted membrane in hydrophobic/oleophilic state. The process may include measuring the WCA in air via contact angle goniometer of the reverted membrane, wherein the WCA is measured as 151.0.
Example 12: Performance Testing of Membrane-4
[0090] For water-in-oil nanoemulsion separation, the performance testing may include using a hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 directly. Separation performance data are shown in Table 1.
[0091] For oil-in-water nanoemulsion separation, the performance testing may include placing the hydrophobic/oleophilic CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 in water, bubbling CO.sub.2 for 5 minutes to obtain a hydrophilic/underwater oleophobic membrane, and proceeding with separation. Relevant performance data are shown in Table 1.
[0092] For re-separating water-in-oil nanoemulsions, the performance testing may include irradiating a hydrophilic/underwater oleophobic membrane with a 1.2V, 808-nm near-infrared light for 1 minute to reconvert the hydrophilic/underwater oleophobic membrane to hydrophobic/oleophilic state before separation and proceeding with separation. Relevant performance data are shown in Table 1.
[0093] As shown in Table 1, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 shows cyclic stability. The cyclic stability may be characterized by Separation Efficiency for Oil-in-Water Emulsion (%). As shown in Table 1, after 50 cycles of separation, the CO.sub.2-photothermal dual-responsive nanoemulsion separation membrane-4 maintains greater than 99% efficiency for both isooctane water-in-oil nanoemulsions (20 nm) and oil-in-water nanoemulsions (20 nm).
Comparative Example 1: Effect of Absence of Carbon-Based Nanomaterial on Deprotonation
[0094] In this example, the polymer may be formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMAEMA and a hard monomer HEMA). The initiator dosage may be 1% of total monomer mass.
[0095] The method for preparing the CO.sub.2-responsive nanoemulsion separation membrane may include the following steps: [0096] S1: preparation of PVA coating material. S1 may include adding 7.5 wt % polyvinyl alcohol (PVA) and deionized water to a flask, heating and stirring in oil bath at 95 C. for 30 minutes to obtain PVA coating material. The PVA coating material may be referred as S1 material. [0097] S2: Preparation of CO.sub.2-responsive coating material. S2 may include dissolving DMAEMA and HEMA (1:0.5 mass ratio) in tetrahydrofuran (THF), adding azobisisobutyronitrile (AIBN) initiator, reacting under N.sub.2 or Nitrogen atmosphere at 65 C. for 24 hours, precipitating polymer in excess n-hexane, collecting and drying the precipitated polymer, and dissolving the precipitated polymer in solvent to obtain 5 wt % CO.sub.2-responsive coating material. The 5 wt % CO.sub.2-responsive coating material may be referred as S2 material. [0098] S3: preparation of CO.sub.2-responsive fibers. S3 may include uniformly coating S1 material onto PET fibers using a sizing machine, thermally treating the coated PET fibers at 80 C. for 5 minutes to obtain PVA-coated fibers, uniformly coating S2 material onto the PVA-coated fibers, and thermally treating the PVA-coated fibers uniformly coated with S2 material at 80 C. for 4 minutes to obtain CO.sub.2-responsive fibers. The CO.sub.2-responsive fibers may be referred as S3 fibers. [0099] S4: preparation of membrane. S4 may include weaving S3 fibers using a loom to obtain CO.sub.2-responsive nanoemulsion separation membrane. The S3 fibers may be woven with a sum of warp and weft densities of 300T into the CO.sub.2-responsive nanoemulsion separation membrane using the loom.
[0100] For isooctane oil-in-water nanoemulsions (20 nm), when separating oil-water mixtures using the CO.sub.2-responsive nanoemulsion separation membrane, the process may include placing a hydrophobic/oleophilic separation membrane in an aqueous environment and bubbling CO.sub.2 for 5 minutes to convert the hydrophobic/oleophilic separation membrane to a hydrophilic/underwater oleophobic separation membrane before separation. Separation performance test data are shown in Table 1 as Comparative Example 1. For isooctane water-in-oil nanoemulsions (20 nm), the process may include irradiating a hydrophilic/underwater oleophobic separation membrane with a 1.2V, 808-nm NIR light source for 1 minute before separation. Relevant performance data are shown in Table 1 as Comparative Example 1.
[0101] Comparison between Comparative Example 1 and membrane-1 reveals that the absence of carbon-based nanomaterials causes the membrane to lose photothermal deprotonation capability, leading to significant reduction in separation flux and performance for water-in-oil emulsions. Photothermal energy from carbon-based nanomaterials directly supplies energy for deprotonating CO.sub.2-responsive polymers, enabling rapid deprotonation and hydrophobicity recovery. Thus, membranes without carbon-based nanomaterials exhibit slower hydrophobicity recovery and degraded separation performance.
Comparative Example 2: Effect of N.SUB.2 .Deprotonation on Process Rate
[0102] In this example, the polymer is formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMAEMA and a hard monomer HEMA). The initiator dosage may be 1% of total monomer mass.
[0103] The method for preparing a CO.sub.2-responsive nanoemulsion separation membrane may include the following steps: [0104] S1: preparation of PVA coating material. S1 may include adding 10 wt % polyvinyl alcohol (PVA) and deionized water to a flask, heating and stirring in oil bath at 95 C. for 1 hour to obtain PVA coating material. The PVA coating material may be referred as S1 material. [0105] S2: preparation of CO.sub.2-responsive coating material. S2 may include dissolving DMAEMA and HEMA (1:0.5 mass ratio) in tetrahydrofuran (THF), adding azobisisobutyronitrile (AIBN) initiator, reacting under N.sub.2 and Nitrogen atmosphere at 65 C. for 24 hours, precipitating polymer in excess n-hexane, collecting and drying the precipitated polymer, and dissolving the precipitated polymer in solvent to 5 wt % CO.sub.2-responsive coating material. The 5 wt % CO.sub.2-responsive coating material may be referred as S2 material. [0106] S3: preparation of CO.sub.2-responsive fibers. S3 includes uniformly coating S1 material onto PET fibers using a sizing machine, thermally treating at 70 C. for 2 minutes to obtain PVA-coated fibers, uniformly coating S2 material onto PVA-coated fibers, thermally treating the PVA-coated fibers uniformly coated with S2 material at 70 C. for 2 minutes to obtain CO.sub.2-responsive fibers. The CO.sub.2-responsive fibers may be referred as S3 fibers. [0107] S4: preparation of membrane. S4 may include weaving S3 fibers using a loom to obtain CO.sub.2-responsive nanoemulsion separation membrane. The S3 fibers may be woven with a sum of warp and weft densities of 300T into the CO.sub.2-responsive nanoemulsion separation membrane using the loom.
[0108] For isooctane oil-in-water nanoemulsions (20 nm), when separating oil-water mixtures using the CO.sub.2-responsive nanoemulsion separation membrane, the process may include placing a hydrophobic/oleophilic separation membrane in an aqueous environment and bubbling CO.sub.2 for 5 minutes to convert the hydrophobic/oleophilic separation membrane to a hydrophilic/underwater oleophobic separation membrane before separation. Separation performance test data are shown in Table 1 as Comparative Example 1. For isooctane water-in-oil nanoemulsions (20 nm), the process may include placing the hydrophilic/underwater oleophobic separation membrane in an aqueous environment and bubbling N.sub.2 for 1 minute before separation. The results are shown in Table 1. A measured water contact angle is 46.3.
[0109] Comparison with Comparative Example 2 reveals that N.sub.2- induced deprotonation fails to restore contact angle >150 within 1 minute, indicating incomplete deprotonation, whereas photothermal deprotonation achieves >150 contact angle restoration in 1 minute, demonstrating superior speed and efficiency.
Comparative Example 3: Effect of Reversed Coating Sequence on Separation efficiency.
[0110] In this example, the carbon-based nanomaterial used may be graphene oxide and the polymer may be formed by free radical polymerization of two monomers in solvent (e.g., a CO.sub.2-responsive monomer DMSt and a hard monomer AEMA). Initiator dosage may be 1% of total monomer mass.
[0111] The method for preparing a nanoemulsion separation membrane may include the following steps: [0112] S1: preparation of photothermal coating material. S1 may include adding 12.5 wt % PVA and deionized water to a flask, adding 0.5 mg/ml graphene oxide, heating and stirring at 95 C. in oil bath for 90 minutes to obtain photothermal coating material. The photothermal coating material may be referred as S1 material. [0113] S2: prepare CO.sub.2-responsive coating material. S2 may include dissolving DMSt and AEMA (1:1.5 mass ratio) in THE, adding benzoyl peroxide initiator, reacting under N.sub.2 or Nitrogen atmosphere at 85 C. for 36 hours, precipitating polymer in excess n-hexane, collecting and drying the precipitated polymer, dissolving the precipitated polymer in solvent to prepare 20 wt % CO.sub.2-responsive coating solution. The 20 wt % CO.sub.2-responsive coating solution may be referred as S2 material. [0114] S3: preparation of dual-responsive fibers. S3 may include uniformly coating S2 material onto PET fibers using a sizing machine, thermally treating the S2 material-coated PET fibers at 90 C. for 5 minutes to obtain CO.sub.2-responsive fibers, uniformly coating S1 material onto the S2 material-coated PET fibers to obtain intermediate fibers, thermally treating the intermediate fibers at 90 C. for 5 minutes to obtain photothermal/CO.sub.2 dual-responsive fibers. The photothermal/CO.sub.2 dual-responsive fibers may be referred as S3 material. [0115] S4: preparation of membrane. S4 may include weaving S3 fibers using a loom to obtain photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane. The S3 fibers may be woven with a sum of warp and weft densities of 350T into the photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane using the loom.
[0116] Wettability switching of Comparative Example 3. When needed, placing a hydrophobic/oleophilic photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane in water and bubbling CO.sub.2 for 5 minutes to obtain a hydrophilic/underwater oleophobic photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane. When needed, irradiating the hydrophilic/underwater oleophobic photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane with 1.2V, 808-nm NIR light for 1 minute to again obtain the hydrophobic/oleophilic photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane.
[0117] Oil-water mixtures may be separated using a photothermal/CO.sub.2 dual-responsive nanoemulsion separation membrane.
[0118] For water-in-oil nanoemulsions, the membrane may be used in its hydrophobic/oleophilic state directly. The separation performance data are shown in Table 1 as Comparative Example 3.
[0119] For oil-in-water nanoemulsions, a hydrophobic/oleophilic membrane may be placed in water, CO.sub.2 may be bubbled for 5 minutes to convert the hydrophobic/oleophilic membrane to hydrophilic/underwater oleophobic state, and then separation is performed. The performance data are shown in Table 1 as Comparative Example 3.
[0120] For re-separating water-in-oil nanoemulsions, a hydrophilic membrane may be irradiated with 1.2V, 808-nm NIR light for 1 minute to reconvert the hydrophilic membrane to hydrophobic/oleophilic state, and then separation is performed.
[0121] Cyclic stability of Comparative Example 3. After 2 separation cycles, efficiency of Comparative Example 3 drops below 90% for both isooctane-based oil-in-water nanoemulsions (20 nm) and water-in-oil nanoemulsions (20 nm).
[0122] Comparison with Comparative Example 3 reveals that switching the coating sequence from photothermal-first to CO.sub.2-responsive-first significantly reduces cyclic performance. The reduced cyclic performance occurs because the hydrophilic PVA material in the photothermal layer causes coating dissolution and detachment when externally exposed to aqueous environments, thereby enlarging membrane pores and severely degrading separation performance.
Comparative Example 4: Effect of Absence of CO.SUB.2.-Responsive Coating on Separation Efficiency
[0123] In this example, the carbon-based nanomaterial used may be graphene oxide. The method for preparing the photothermal-responsive nanoemulsion separation membrane may include the following specific steps: [0124] S1: preparation of photothermal coating material. S1 may include adding 10 wt % PVA and deionized water to a flask, adding 0.3 mg/ml graphene oxide, and heating and stirring at 95 C. in oil bath for 1 hour to obtain photothermal coating material. The photothermal coating material may be referred as S1 material. [0125] S2: preparation of photothermal fibers. S2 may include uniformly coating S1 material onto PET fibers using a sizing machine, thermally treating the coated PET fibers at 70 C. for 5 minutes to obtain photothermal responsive fibers. The photothermal responsive fibers may be referred as S2 material. [0126] S4: preparation of membrane. S4 may include weaving S2 fibers using a loom to obtain photothermal-responsive nanoemulsion separation membrane. The S2 fibers may be woven with a sum of warp and weft densities of 350T into the photothermal-responsive nanoemulsion separation membrane using the loom.
[0127] Wettability switching of Comparative Example 4. When needed, placing a hydrophobic/oleophilic photothermal-responsive nanoemulsion separation membrane in an aqueous environment and bubble CO.sub.2 for 5 minutes. When needed, irradiating the hydrophilic/underwater oleophobic photothermal-responsive nanoemulsion separation membrane with a 1.2V, 808-nm near-infrared light for 1 minute.
[0128] After placing the photothermal-responsive nanoemulsion separation membrane in water and bubbling CO.sub.2 for 5 minutes, water contact angle (WCA) of the photothermal-responsive nanoemulsion separation membrane is measured in air using a contact angle goniometer. The WCA is measured as 0.
[0129] After irradiating the membrane with 1.2V, 808-nm near-infrared light for 1 minute, WCA of the photothermal-responsive nanoemulsion separation membrane is measured in air using a contact angle goniometer. The WCA is measured as 0.
[0130] Oil-water mixtures may be separated using a photothermal-responsive nanoemulsion separation membrane.
[0131] For water-in-oil nanoemulsions, the separation performance data are shown in Table 1 as Comparative Example 4.
[0132] For oil-in-water nanoemulsions, the hydrophobic/oleophilic membrane is placed in water, CO.sub.2 is bubbled for 5 minutes, and then separation is performed. The performance data are shown in Table 1 as Comparative Example 4.
[0133] For re-separating water-in-oil nanoemulsions, a photothermal-responsive nanoemulsion separation membrane is irradiated with 1.2V, 808-nm near-infrared light for 1 minute, then separation is performed.
[0134] Cyclic stability of Comparative Example 4. After 2 separation cycles, efficiency drops below 90% for both isooctane-based oil-in-water nanoemulsions (20 nm) and water-in-oil nanoemulsions (20 nm).
[0135] Comparison with Comparative Example 4 demonstrates that membranes with only photothermal coating exhibit no wettability switching capability, maintaining a constant water contact angle (WCA) of 0. This occurs because wettability switching relies exclusively on protonation-deprotonation state transitions within the CO.sub.2-responsive functional layer. Concurrently, separation performance degrades rapidly due to the hydrophilic nature of the photothermal coating. Without the protective outer CO.sub.2-responsive layer, direct water exposure causes rapid dissolution and detachment of the coating layer, thereby enlarging membrane pores and severely compromising separation efficiency.
[0136]
TABLE-US-00001 TABLE 1 Flux for Separation Flux for Separation Water-in-Oil Efficiency for Oil-in-Water Efficiency for Emulsion Water-in-Oil Emulsion Oil-in-Water Sample (L .Math. m.sup.2 .Math. h.sup.1) Emulsion (%) (L .Math. m.sup.2 .Math. h.sup.1) Emulsion (%) Nanoemulsion 1234 99.4 846 99.3 Separation Membrane-1 Nanoemulsion 937 99.5 684 99.5 Separation Membrane-2 Nanoemulsion 878 99.3 557 99.2 Separation Membrane-3 Nanoemulsion 958 99.4 784 99.3 Separation Membrane-4 Comparative Example 1 236 76.5 678 99.2 Comparative Example 2 563 96.9 683 99.3 Comparative Example 3 920 85.8 634 88.6 Comparative Example 4 1023 76.4 873 82.5