METHOD AND CONTROL UNIT FOR DETERMINING THE HYDROGEN PROPORTION IN THE EXHAUST GAS STREAM OF A HYDROGEN-POWERED ASSEMBLY
20250391894 ยท 2025-12-25
Inventors
Cpc classification
H01M8/04992
ELECTRICITY
H01M8/04455
ELECTRICITY
International classification
H01M8/04992
ELECTRICITY
Abstract
A computer-implemented method, for determining a hydrogen proportion in an exhaust gas stream of a hydrogen powered assembly configured so as to convert hydrogen and oxygen into water, wherein a balance sheet model is used to determine the hydrogen proportion by modeling the conversion of hydrogen and oxygen into water and using this as a basis for balancing hydrogen, oxygen, and water in an input hydrogen stream, an input oxygen stream, and in the exhaust gas stream of the assembly. In one example, the method includes deriving the hydrogen proportion in the exhaust gas stream via the balance sheet model from the input hydrogen stream of the assembly, the input oxygen stream of the assembly, and an oxygen proportion in the exhaust gas stream or an exhaust gas lambda value of the exhaust gas stream.
Claims
1. A computer-implemented method for determining a hydrogen proportion in an exhaust gas stream (8) of a hydrogen-powered assembly (2) configured to convert hydrogen and oxygen into water, wherein a balance sheet model is used in order to determine the hydrogen proportion by modeling the conversion of hydrogen and oxygen into water and using this as a basis for balancing hydrogen, oxygen, and water in an input hydrogen stream (4), an input oxygen stream, and in the exhaust gas stream (8) of the assembly (2), wherein the method comprises: deriving the hydrogen proportion in the exhaust gas stream (8) via the balance sheet model from the input hydrogen stream (4) of the assembly (2), the input oxygen stream of the assembly (2), and an oxygen proportion in the exhaust gas stream (8) or an exhaust gas lambda value of the exhaust gas stream (8).
2. The method according to claim 1, wherein the oxygen proportion in the exhaust gas stream (8) is determined by means of an oxygen sensor (12, 36).
3. The method according to claim 1, wherein the exhaust gas lambda value in the exhaust gas stream (8) is determined by means of a lambda sensor.
4. The method according to claim 1, wherein, in the balance sheet model, the oxygen proportion in the exhaust gas stream (8) corresponds to the input oxygen stream minus half of the input hydrogen stream (4) multiplied by a degree of conversion , wherein the degree of conversion indicates what proportion of the input hydrogen stream (4) is converted into water.
5. The method according to claim 1, wherein, in the balance sheet model, the hydrogen proportion in the exhaust gas stream (8) corresponds to the input hydrogen stream (4) multiplied by (1), wherein denotes a degree of conversion indicating what proportion of the input hydrogen stream (4) is converted into water.
6. The method according to claim 1, wherein, in the balance sheet model, the water proportion in the exhaust gas stream (8) corresponds to the input hydrogen stream (4) multiplied by a degree of conversion , wherein the degree of conversion indicates what proportion of the input hydrogen stream (4) is converted into water.
7. The method according to claim 1, wherein, in the balance sheet model, the proportion of other gases in the exhaust gas stream (8) corresponds to an input air stream (6) minus the input oxygen stream.
8. The method according to claim 1, wherein the balance sheet model is configured to model the temporal dynamics of the input hydrogen stream (4), the input oxygen stream, and the proportions of the gases in the exhaust gas stream (8).
9. The method according to claim 1, wherein the method further comprises: comparing the determined hydrogen proportion in the exhaust gas stream (8) to a specified threshold value (56), and signaling when the hydrogen proportion in the exhaust gas stream (8) exceeds the specified threshold value (56).
10. The method according to claim 1, wherein the method further comprises: comparing the determined hydrogen proportion in the exhaust gas stream (8) to a specified threshold value (56), and in the event that the hydrogen proportion in the exhaust gas stream (8) exceeds the specified threshold value (56), reducing or switching off the input hydrogen stream (4).
11. A control unit (14, 58) for a hydrogen-powered assembly (2), wherein the control unit (14, 58) is configured to determine a hydrogen proportion in an exhaust gas stream (8) of the assembly (2) using a balance sheet model, wherein the balance sheet model models the conversion of hydrogen and oxygen into water and uses this as a basis for balancing hydrogen, oxygen, and water in an input hydrogen stream (4), an input oxygen stream, and in the exhaust gas stream (8) of the assembly (2), wherein the control unit (14, 58) is configured to derive the hydrogen proportion in the exhaust gas stream (8) via the balance sheet model from the input hydrogen stream (4) of the assembly (2), the input oxygen stream of the assembly (2), and an oxygen proportion in the exhaust gas stream (8) or an exhaust gas lambda value of the exhaust gas stream (8).
12. A hydrogen-powered engine, turbine, or fuel cell comprising a control unit (14, 58) according to claim 11.
13. A hydrogen-powered assembly (2) according to claim 12, wherein the hydrogen-powered assembly (2) comprises: an air mass sensor (26) for detecting an input air stream (6); an input air pressure sensor (28) and an input air temperature sensor (30) for detecting pressure and temperature of the input air stream (6); a hydrogen injection device (18) configured to supply a specified input hydrogen stream (4) to the assembly (2); an oxygen sensor (12, 36) for detecting the oxygen proportion in the exhaust gas stream (8); a lambda probe for detecting the exhaust gas lambda value of the exhaust gas stream (8); and an exhaust gas pressure sensor (40) and an exhaust gas temperature sensor (42) for detecting pressure and temperature of the exhaust gas stream (8).
14. A non-transitory, computer-readable medium comprising instructions that, when executed by a computer, prompt the latter to determine a hydrogen proportion in an exhaust gas stream (8) of a hydrogen-powered assembly (2) configured to convert hydrogen and oxygen into water, wherein a balance sheet model is used to determine the hydrogen proportion by modeling the conversion of hydrogen and oxygen into water and using this as a basis for balancing hydrogen, oxygen, and water in an input hydrogen stream (4), an input oxygen stream, and in the exhaust gas stream (8) of the assembly (2), by: deriving the hydrogen proportion in the exhaust gas stream (8) via the balance sheet model from the input hydrogen stream (4) of the assembly (2), the input oxygen stream of the assembly (2), and an oxygen proportion in the exhaust gas stream (8) or an exhaust gas lambda value of the exhaust gas stream (8).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] Embodiments are explained in greater detail below with reference to the accompanying drawings. Shown are:
[0034]
[0035]
[0036]
[0037]
DETAILED DESCRIPTION
[0038]
[0039] With the embodiments of the present invention, the goal is to determine the proportion of unconsummated hydrogen in the exhaust gas stream 8 using a balance sheet model that models the conversion of hydrogen and oxygen into water and uses this as a basis for balancing hydrogen, oxygen, and water in the input hydrogen stream, the input oxygen stream, and the exhaust gas stream of the hydrogen-powered assembly. Using such a balance sheet model, the proportion of unconsummated hydrogen in the exhaust gas stream 8 can be determined without the need for a hydrogen sensor. Thus, according to the embodiments of the invention, no specific hydrogen sensor is required in the exhaust gas stream 8. This is particularly advantageous in view of the fact that such a hydrogen sensor would have to be suitable for the high exhaust gas temperature of approximately 500 C. downstream of the exhaust gas valve.
[0040] The derivation of the balance sheet model is to be carried out under several assumptions, which are explained in greater detail below.
[0041] First, it should be assumed that no condensation water occurs in the exhaust gas stream due to the high exhaust gas temperature in the exhaust gas stream, in particular not on the oxygen sensor or on the lambda sensor in the exhaust gas stream.
[0042] Second, it should be assumed that the combustion of the hydrogen occurs stoichiometrically or hyperstoichiometrically, i.e. with excess oxygen or with a lean mixture.
[0043] Third, it is to be assumed that the oxygen volume proportion or the lambda value is measured upstream of the oxidation catalyst.
[0044] Fourth, it should be assumed that the purity of the hydrogen as a fuel is approximately 100%.
[0045] In the following, the formula symbols used for the derivation of the balance sheet model are explained in greater detail. These formula symbols correspond to DIN 1304.
[0046] The formula symbol n.sub.i denotes the substance amount of the ith species of the gas mixture, wherein this mol is given in mol.
[0047] The formula symbol x.sub.i denotes the proportion of the substance amount of the ith species of the gas mixture, wherein this substance proportion is given as a dimensionless value.
[0048] The formula symbol V.sub.i denotes the volume of the ith species of the gas mixture, wherein this volume is given in dm.sup.3 or liters.
[0049] The formula symbol V.sub.m denotes the molar volume of an ideal gas species, which is 22.4 1/mol under normal conditions.
[0050] The formula symbol .sub.i denotes the volume proportion of the ith species of the gas mixture, wherein this volume proportion is given as a dimensionless value.
[0051] The formula symbol m.sub.i denotes the mass of the ith species of the gas mixture, wherein this mass is given in grams.
[0052] The formula symbol M.sub.i denotes the molar mass of the ith species of the gas mixture, wherein this molar mass is given in g/mol.
[0053] The formula symbol .sub.i denotes the mass proportion of the ith species of the gas mixture, wherein this mass proportion is given as a dimensionless value.
[0054] The substance amount n.sub.i, the volume V.sub.i and the mass m.sub.i of the ith species can be related to a unit of time in order to describe molar streams, volumetric flows, or mass currents that are supplied to the assembly per unit of time or discharged from the assembly per unit of time.
Stationary H.SUB.2 .Model
[0055] First, the air-fuel ratio or target lambda value .sub.Eng of the hydrogen-powered assembly is to be considered. By definition, the air-fuel ratio indicates the mass ratio of air to fuel relative to the respective stoichiometrically ideal ratio for a theoretically complete combustion process:
[0056] According to the chemical reaction equation O.sub.2+2H.sub.2=2H.sub.2O, the stoichiometric ratio between oxygen and hydrogen is equal to 1:2. Below the stoichiometric combustion ratio, therefore, for 1 mol of hydrogen, 0.5 mol of oxygen is consumed. Thus, n.sub.O.sub.
[0057] The fresh air drawn in contains 20.95 vol. % oxygen. The volume proportion .sub.O.sub.
[0058] The degree of conversion indicates what proportion of the supplied input hydrogen is converted into water. If denotes the degree of conversion of the supplied input hydrogen, then *n.sub.H.sub.
[0059] According to the chemical reaction equation O.sub.2+2H.sub.2=2H.sub.2O, the conversion of *N.sub.H.sub.
[0060] The amount of hydrogen n.sub.H.sub.
[0061] The water in the exhaust gas stream is created by the combustion of the hydrogen. According to the above reaction equation for H.sub.2 combustion, the amount of water produced precisely corresponds to the amount of hydrogen combusted:
[0062] In addition, the exhaust gas stream contains the other gas species not participating in the H.sub.2 combustion, for example nitrogen. These gas species pass unchanged from the intake side via the combustion chamber into the exhaust gas stream. Nitrogen can indeed react with oxygen in the combustion chamber in some circumstances in order to produce NO.sub.x. However, this is neglected in the present consideration, because the NO.sub.x amount is marginal compared to the unconsummated hydrogen to be calculated. for the amount of other gases n.sub.Rest_Exh in the exhaust gas stream, the following results:
[0063] By employing equation (3) in equation (7), the following results:
[0064] The above equations (4), (5), (6), (8) indicate the amount of oxygen, hydrogen, water, and other gas species in the exhaust gas stream. The substance proportion x.sub.O.sub.
[0065] Similarly, the substance proportion x.sub.H.sub.
[0066] If equation (9) is divided by equation (10), the result is:
[0067] Then, equation (11) is solved according to the degree of conversion and the result is:
[0068] If this expression is used for the degree of conversion in equation (10), the following is obtained for the substance proportionx.sub.H.sub.
[0069] On the right side of the equation, the numerators and denominators are each divided by n.sub.H.sub.
[0070] If
is employed in equation (14) according to equation (2), then:
[0071] Now equation (15) is solved according to x.sub.H.sub.
[0072] According to equation (3), .sub.O.sub.
[0073] Equation (17) is the computational representation of the H.sub.2 model. The hydrogen proportion x.sub.H.sub.
[0074] In the following, the oxygen proportion x.sub.O.sub.
is employed in equation (9), the following is obtained:
[0075] If .sub.Eng is replaced with .sub.Exh, then equation (18) gives:
[0076] Equation (19) can be solved according to .sub.Exh. In this manner, the result is:
[0077] With equation (20), x.sub.O.sub.
[0078] Equation (21) is a further computational representation of the H.sub.2 model. Here, the hydrogen proportion x.sub.H.sub.
[0079]
Dynamic H.sub.2 model
[0080] The hydrogen proportion x.sub.H.sub.
[0081] If equation (22) is derived according to time, the result is:
[0082] In this way, the temporal dependency of the hydrogen proportion x.sub.H.sub.
[0083] Using the same derivation process, equation (21) can be rewritten into a differential equation according to time:
[0084] In this way, the temporal dependency of the hydrogen proportion x.sub.H.sub.
[0085] In
[0086] Furthermore, an oxygen sensor 36 for detecting the oxygen proportion in the exhaust gas stream is connected to the control unit 14. A device 38 for oxygen proportion determination in the exhaust gas stream is configured so as to read the oxygen sensor 36 and provide the current oxygen proportion x.sub.O.sub.
[0087] The balancing device 34 is configured so as to determine the hydrogen proportion in the exhaust gas stream based on a balance sheet model of the gas streams. In particular, the balancing device 34 is configured so as to determine the hydrogen proportion H2_Con in the exhaust gas stream starting from the lambda value Lambda_Eng and the oxygen proportion Act_O2_Exh in the exhaust gas stream and based on the balance sheet model.
[0088] However, the hydrogen proportion H2_Con supplied by the balancing device 34 must be converted to the current pressure and temperature conditions in the exhaust gas stream before its evaluation. For this purpose, an exhaust gas pressure sensor 40 and an exhaust gas temperature sensor 42 are connected to the control unit 14. The control unit 14 comprises a device 44 for exhaust gas pressure determination, which is configured so as to determine the exhaust gas pressure P_Exh starting from the sensor value of the exhaust gas pressure sensor 40, as well as a first signal conversion unit 46 that converts the exhaust gas pressure P_Exh into a correction value for correcting the hydrogen proportion H2_Con. Furthermore, the control unit 14 comprises a device 48 for exhaust gas temperature determination configured so as to determine the exhaust gas pressure T_Exh starting from the sensor value of exhaust gas temperature sensor 42, as well as a second signal conversion unit 50 that converts exhaust gas temperature T_Exh into a correction value for correcting the hydrogen proportion H2_Con.
[0089] The corrected hydrogen proportion 52 thus obtained is compared in the comparison device 54 to a safety threshold value 56, for example a safety threshold value 56 of 4% hydrogen proportion. If, in this comparison, it is determined that the corrected hydrogen proportion 52 is above the safety threshold value 56, then this exceeding of the threshold value is signaled. In addition, suitable measures can be taken, for example, to reduce the too high proportion of hydrogen in the exhaust gas stream. In the example shown in
[0090] In the balancing device 34 shown in
[0091] The features disclosed in the foregoing description, claims and drawings may be of importance, both individually and in any combination, for the realization of the invention in its various embodiments.