Frame fabric clip
12509808 ยท 2025-12-30
Assignee
Inventors
Cpc classification
D05B35/105
TEXTILES; PAPER
International classification
Abstract
A quilting frame unit for supporting a quilt core to be sewn by a quilting machine includes a frame support structure, a frame assembly, and quilt core retention members. The frame support structure is adapted to support a machine carriage assembly that provides for lateral and longitudinal movement of the quilting machine. The frame assembly is affixed to the frame support structure. The quilt core retention members are configured to selectively couple with the frame assembly with the quilt core draped over to retain the quilt core to the frame assembly.
Claims
1. A quilting frame unit for supporting a quilt core to be sewn by a quilting machine, comprising: a frame support structure adapted to support a machine carriage assembly, the machine carriage assembly providing for lateral and longitudinal movement of the quilting machine; a frame assembly affixed to the frame support structure, the frame assembly including a plurality of fabric support members configured to support the quilt core relative to the quilting machine; at least one quilt core retention member comprising: a retention clip configured to selectively couple to one support member of the plurality of fabric support members with the quilt core draped over the plurality of fabric support members to retain the quilt core to the one support member, and an elastic fabric retainer arm having a fixed end coupled to the retention clip and a free end spaced apart from the fixed end, the elastic fabric retainer arm shaped to define a quilt-core roll receiving channel configured to receive a quilt core roll of unsewn or previously sewn fabric of the quilt core to support the quilt core roll relative to the frame assembly when the quilt core is draped over the frame assembly, wherein the elastic fabric retainer arm is biased toward a first loop shape in which the quilt-core roll receiving channel has a first area so that the elastic fabric retainer arm applies a retaining force on the quilt core roll in the quilt-core roll receiving channel to block the quilt core roll from moving out of the quilt-core roll receiving channel, wherein the elastic fabric retainer arm is configured to deform from the first loop shape to a second loop shape in which the quilt-core roll receiving channel has a second area that is greater than the first area to accommodate a larger quilt core roll, and wherein the first loop shape and the second loop shape of the elastic fabric retainer arm each have a circular cross-section.
2. The quilting frame unit of claim 1, wherein the free end of the elastic fabric retainer arm engages the retention clip when the elastic fabric retainer arm has the first loop shape and the free end of the elastic fabric retainer arm is spaced apart from the retention clip when the elastic fabric retainer arm has the second loop shape.
3. The quilting frame unit of claim 1, wherein the retention clip comprises: a clip base; a first deflectable clip arm that extends from a first end of the clip base; and a second deflectable clip arm that extends from a second end spaced apart from the first end of the clip base to define a support-member receiving channel configured to receive the one support member with the quilt core draped over the one support member, wherein the fixed end of the elastic fabric retainer arm is fixed to one of the first deflectable clip arm and the second deflectable clip arm.
4. The quilting frame unit of claim 3, wherein each of the first and second deflectable clip arms comprises: an engagement portion that defines a plurality of frame receiver facets each configured to engage with grooves on the one support member to couple the retention clip to the one support member; and a lip portion that extends from the engagement portion away from the one support member to a terminal end, wherein the lip portion of the first deflectable clip arm and the lip portion of the second deflectable clip arm define a clip throat therebetween.
5. The quilting frame unit of claim 4, wherein each of the first and second deflectable clip arms further comprises: a tab that extends from the engagement portion away from the support-member receiving channel at a location spaced apart from the terminal end of the lip portion to define a fixed-end receiving channel therebetween, wherein the fixed end of the elastic fabric retainer arm is located in the fixed-end receiving channel to couple the elastic fabric retainer arm to the retention clip.
6. The quilting frame unit of claim 1, wherein the retention clip comprises: a clip base; and a pair of deflectable clip arms that extend from opposing ends of the clip base to define a support-member receiving channel configured to receive the one support member with the quilt core draped over the one support member, wherein one clip arm of the pair of deflectable clip arms is formed to define a fixed-end receiving channel and the fixed end of the elastic fabric retainer arm is located in the fixed-end receiving channel to couple the elastic fabric retainer arm to the retention clip.
7. A quilt core retention device adapted to retain a quilt core to be sewn by a quilting machine to a quilting frame, the quilt core retention device comprising a retention clip configured to selectively couple to one support member of the quilting frame with the quilt core draped over the quilting frame to retain the quilt core to the one support member; and a fabric retainer arm having a fixed end coupled to the retention clip and a free end spaced apart from the fixed end, the fabric retainer arm shaped to define a quilt-core roll receiving channel configured to receive a quilt core roll of unsewn or previously sewn fabric of the quilt core, wherein the fabric retainer arm is biased toward a first loop shape in which the quilt-core roll receiving channel has a first area so that the fabric retainer arm applies a retaining force on the quilt core roll in the quilt-core roll receiving channel to block the quilt core roll from moving out of the quilt-core roll receiving channel, and wherein the fabric retainer arm has a circular cross-sectional shape.
8. The quilt core retention device of claim 7, wherein the fabric retainer arm is configured to deform from the first loop shape to a second loop shape in which the quilt-core roll receiving channel has a second area that is greater than the first area to accommodate a larger quilt core roll.
9. The quilt core retention device of claim 8, wherein the free end of the fabric retainer arm engages the retention clip when the fabric retainer arm has the first loop shape and the free end of the fabric retainer arm is spaced apart from the retention clip when the fabric retainer arm has the second loop shape.
10. The quilt core retention device of claim 7, wherein the retention clip comprises: a clip base; a first deflectable clip arm that extends from a first end of the clip base; and a second deflectable clip arm that extends from a second end spaced apart from the first end of the clip base to define a support-member receiving channel configured to receive the one support member with the quilt core draped over the one support member, wherein the fixed end of the fabric retainer arm is fixed to one of the first deflectable clip arm and the second deflectable clip arm.
11. The quilt core retention device of claim 10, wherein each of the first and second deflectable clip arms comprises: an engagement portion that defines a plurality of frame receiver facets each configured to engage with grooves on the one support member to couple the retention clip to the one support member; and a lip portion that extends from the engagement portion away from the one support member to a terminal end, wherein the lip portion of the first deflectable clip arm and the lip portion of the second deflectable clip arm define a clip throat therebetween.
12. The quilt core retention device of claim 11, wherein each of the first and second deflectable clip arms further comprises: a tab that extends from the engagement portion away from the support-member receiving channel at a location spaced apart from the terminal end of the lip portion to define a fixed-end receiving channel therebetween, wherein the fixed end of the fabric retainer arm is located in the fixed-end receiving channel to couple the fabric retainer arm to the retention clip.
13. The quilt core retention device of claim 7, wherein the retention clip comprises: a clip base; and a pair of deflectable clip arms that extend from opposing ends of the clip base to define a support-member receiving channel configured to receive the one support member with the quilt core draped over the one support member, wherein one clip arm of the pair of deflectable clip arms is formed to define a fixed-end receiving channel and the fixed end of the fabric retainer arm is located in the fixed-end receiving channel to couple the fabric retainer arm to the retention clip.
14. A method comprising providing quilting frame unit comprising: a frame support structure adapted to support a machine carriage assembly; a frame assembly affixed to the frame support structure that includes a plurality of fabric support members configured to support a quilt core relative to a quilting machine on the machine carriage assembly; and at least one quilt core retention member including a retention clip and a fabric retainer arm having a fixed end coupled to the retention clip and a free end spaced apart from the fixed end, wherein the fabric retainer arm shaped to define a quilt-core roll receiving channel; draping the quilt core over the plurality of fabric support members; coupling the retention clip of the at least one quilt core retention member to one support member of the plurality of fabric support members with the quilt core draped over the plurality of fabric support members; deflecting the free end of the fabric retainer arm away from the retention clip to cause the free end of the fabric retainer arm to be spaced apart from the retention clip to define a gap therebetween; inserting the quilt core roll of unsewn or previously sewn fabric of the quilt core through the gap into the quilt-core roll receiving channel formed by the fabric retainer arm so that the quilt core roll is supported relative to the frame assembly when the quilt core roll is draped over the frame assembly; releasing the free end of the fabric retainer arm to cause the fabric retainer arm to retain to an original shape so that the fabric retainer arm applies a retaining force on the quilt core roll in the quilt-core roll receiving channel to block the quilt core roll from moving out of the quilt-core roll receiving channel, wherein the fabric retainer arm has a circular cross-sectional shape.
15. The method of claim 14, wherein the retention clip comprises: a clip base; a first deflectable clip arm that extends from a first end of the clip base; and a second deflectable clip arm that extends from a second end spaced apart from the first end of the clip base to define a support-member receiving channel configured to receive the one support member with the quilt core draped over the one support member, wherein the fixed end of the fabric retainer arm is fixed to one of the first deflectable clip arm and the second deflectable clip arm.
16. The method of claim 15, wherein each of the first and second deflectable clip arms comprises: an engagement portion that defines a plurality of frame receiver facets each configured to engage with grooves on the one support member to couple the retention clip to the one support member; and a lip portion that extends from the engagement portion away from the one support member to a terminal end, wherein the lip portion of the first deflectable clip arm and the lip portion of the second deflectable clip arm define a clip throat therebetween.
17. The method of claim 16, wherein each of the first and second deflectable clip arms further comprises: a tab that extends from the engagement portion away from the support-member receiving channel at a location spaced apart from the terminal end of the lip portion to define a fixed-end receiving channel therebetween, wherein the fixed end of the fabric retainer arm is located in the fixed-end receiving channel to couple the fabric retainer arm to the retention clip.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(13) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(14) A quilting frame unit 10 for supporting a quilt core 100 to be sewn by a quilting machine 110 is shown in
(15) To sew the quilt core, the quilt core 100 is draped over the fabric support members 86, 87, 88, 89 of the frame assembly 16. The retention system 18 is then used to retain the quilt core 100 to the plurality of fabric support members 86, 87, 88, 89 of the frame assembly 16. This positions a fabric zone 120 of the quilt core 100 for sewing by the quilting machine 110. Successive fabric zones 130 of the quilt core 100 may be consecutively secured to the frame assembly 16 of the quilting frame unit 10 with the sewn fabric zones of the quilt core 100 advanced into the machine throat 112 of the quilting machine 110 and rolled onto a flexible take-up spool 114. This helps keep the fabric layers of the sewn fabric zones from interfering with the sewing of the successive fabric zone 130 positioned on the frame assembly 16 for sewing.
(16) The retention system 18 includes one or more quilt core retention members 20 and one or more secondary retention clips 22 as shown in
(17) Each of the quilt core retention devices 20 includes a retention clip 24 and an elastic fabric retainer arm 26 as shown in
(18) The quilt-core roll receiving channel 28 is configured to receive a quilt core roll 100R of unsewn or previously sewn fabric of the quilt core 100 to support the quilt core roll 100R relative to the frame assembly 16 when the quilt core 100 is draped over the frame assembly 16.
(19) In this way, the fabric layers of the sewn/unsewn fabric zones are prevented from interfering with the sewing of the fabric zone 130 positioned on the frame assembly 16 for sewing. Additionally, by securing the quilt core roll 100R to the rear fabric support member 87, successive or subsequent fabric zones 130 may be positioned and secured for sewing without much effort of repositioning the quilt core 100.
(20) The elastic fabric retainer arm 26 has a fixed end 30 coupled to the retention clip 24 and a free end 32 spaced apart from the fixed end 30 as shown in
(21) The elastic material may be a plastic material in some embodiments. The plastic material may be polycarbonate in some embodiments. In some embodiments, the elastic material is another suitable material that returns to its original shape after being deformed.
(22) The elastic fabric retainer arm 26 is biased toward a first loop shape or original loop shape so that the elastic fabric retainer arm 26 applies a retaining force FR on the quilt core roll 100R in the quilt-core roll receiving channel 28 to block the quilt core roll 100R from moving out of the quilt-core roll receiving channel 28. In the first loop shape, the quilt-core roll receiving channel 28 has a first area 34A as shown in
(23) When the elastic fabric retainer arm 26 is deflected, the elastic fabric retainer arm 26 deforms from the first loop shape to a second loop shape as shown in
(24) To deflect the fabric retainer arm 26, a user may need to apply an opening force to the elastic fabric retainer arm 26 as suggested in
(25) While the quilt core roll 100R is in the quilt-core roll receiving channel 28, the elastic fabric retainer arm 26 may have a third loop shape as shown in
(26) Turning again to the retention clip 24, the retention clip 24 includes a clip base 42, a first deflectable clip arm 44, and a second deflectable clip arm 46 as shown in
(27) The fixed end 30 of the elastic fabric retainer arm 26 is fixed to one of the first deflectable clip arm 44 and the second deflectable clip arm 46 as shown in
(28) Each deflectable clip arm 44, 46 includes an engagement portion 44E, 46E, a lip portion 44L, 46L, and a tab 44T, 46T as shown in
(29) The tab 44T, 46T extends from the engagement portion 44E, 46E away from the support-member receiving channel 48 at a location spaced apart from the terminal end 44TE, 46TE of the lip portion 44L, 46L to define a fixed-end receiving channel 44C, 46C therebetween. The fixed end 30 of the elastic fabric retainer arm 26 is located in the fixed-end receiving channel 44C to couple the elastic fabric retainer arm 26 to the retention clip 24 as shown in
(30) In the illustrative embodiment, the retention clip 24 has a generally u-shaped or horseshoe shaped cross-section as shown in
(31) Each of the first and second deflectable clip arms 44, 46 of the retention clip 24 are elastic such that when the clip arms 44, 46 deflect, they reciprocate back to the original shape. Therefore, the retention clip 24 retains its u-shaped or horseshoe shaped cross-section after attaching or removing the retention clip from the rear fabric support member 87.
(32) The original shape of the retention clip 24 is shown in
(33) In the partially engaged position, the pair of deflectable clip arms 44, 46 are deflected relative the clip base 42 such that the retention clip throat width 52W of the clip throat 52 has increased as shown in
(34) The fixed end 30 of the elastic fabric retainer arm 26 has the same cross-section as the fixed-end receiving channel 44C formed in the deflectable clip arm 44 as shown in
(35) The fixed end 30 of the elastic fabric retainer arm 26 may be inserted into the channel 44C such that the tab 44T and the lip portion 44L deflect as shown in
(36) Alternatively, the fixed end 30 may be slide into the channel 44C from either side of the retention clip 24 as shown in
(37) The free end 32 of the elastic fabric retainer arm 26 has a terminal end with a hook shape as shown in
(38) Turning again to the frame support structure 12, the frame support structure 12 includes a first end support 80, a second end support 82, and frame support members 84A, 84B, 84C, 84D as shown in
(39) The frame assembly 16 includes the plurality of fabric support members 86, 87, 88, 89 as shown in
(40) The plurality of fabric support members 86, 87, 88, 89 includes a front fabric support member 86, a rear fabric support member 87, a first end fabric support member 88, and a second end fabric support member 89 as shown in
(41) The front fabric support member 86 extends laterally between and interconnects the first end fabric support member 88 and the second end fabric support member 89. The rear fabric support member 87 is spaced apart longitudinally from the front fabric support member 86. The rear fabric support member 87 extends laterally between the first end support 80 and the second end support 82 of the frame support structure 12 through the machine throat 112 of the quilting machine 110.
(42) In the illustrative embodiment, the rear fabric support member 87 has a rectangular cross-sectional shape as shown in
(43) The other fabric support members 86, 88, 89 have a different cross-sectional shape as shown in
(44) In the illustrative embodiment, the rear fabric support member 87 has a square cross-sectional shape. In some embodiments, the rear fabric support member 87 has the same cross-sectional shape of the other fabric support members 86, 88, 89.
(45) The machine carriage assembly 14 includes a machine carriage 94, a front carriage track 95, and a rear carriage track 96 as shown in
(46) The machine carriage 94 includes front carriage rollers (not shown) and rear carriage rollers (not shown) that provide for carriage lateral movement A, and thus for the machine lateral movement of the quilting machine 110 as shown in
(47) To begin sewing the quilt core 100, the quilt core 100 may be draped over the fabric support members 86, 87, 88, 89 of the frame assembly 16 and secured to the fabric support members 86, 87, 88, 89 using the retention system 18. The quilt core 100 is secured in place by coupling the retention clip 24 of the quilt core retention member 20 to the rear fabric support member 87 so that the rear fabric support member 87 is received in the support-member receiving channel 48 with the quilt core 100 draped over.
(48) The quilt core roll 100R may be located in the quilt-core roll receiving channel 28 to move the unsewn or previously sewn fabric of the quilt core out of the way. This helps keep the fabric layers of the sewn fabric zones from interfering with the sewing of the fabric zone 120 to be positioned on the frame assembly 16 for sewing.
(49) To locate the quilt core roll 100R in the quilt-core roll receiving channel 28, the user applies the opening force F.sub.O to the free end 32 of the elastic fabric retainer arm 26 to deflect the elastic fabric retainer arm 26 to the second loop shape as shown in
(50) With the quilt core roll 100R in the quilt-core roll receiving channel 28, the elastic fabric retainer arm 26 may have a third loop shape as shown in
(51) Next, the quilt core 100 is secured to the other fabric support members 86, 88, 89 with the secondary retention clips 22. Multiple secondary retention clips 22 may be used for each fabric support member 86, 88, 89 as shown in
(52) This may position a fabric zone 120 of the quilt core 100 for sewing by the quilting machine 110 as shown in
(53) Once the sewing of the fabric zone 120 is completed, the secondary retention clips 22 may be removed from each of the fabric support members 86, 88, 89. The quilt core 100 may then be moved and repositioned on the fabric support members 86, 88, 89 in a new position. By moving the quilt core 100, the quilt core roll 100R may be partially unrolled from the take-up spool 114, like as shown in
(54) The quilt core 100 may then be re-secured by coupling the secondary retention clips 22 to each of the respective fabric support members 86, 88, 89. This may position a new fabric zone 130 of the quilt core 100 for sewing by the quilting machine 110 as shown in
(55) The retention system 18 allows for flexibility in the sequence of sewing the respective fabric zones 120, 130. The retention system 18 allows the user to reposition the quilt core 100 as desired, while keeping the sewn or unsewn fabric out of the way. The quilt core retention devices 20 also allow the quilt core to easily be changed between machines if needed. As the quilt core roll 100R is located in the quilt-core roll receiving channel 28, if the quilt core 100 were to be changed to a different frame support structure 12 and frame assembly 16, the user only need remove the retention clips 24 from the rear fabric support member 87. The quilt core 100 may remain in the quilt-core roll receiving channel 28 on the fabric take-up spool 114, while the retention clips 24 are removed from the rear fabric support member 87. The retention clip 24 would keep the quilt core roll 100R in the quilt-core roll receiving channel 28 during the exchange.
(56) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.