Click fit restrained pipe joining system for plastic pipe
12510201 ยท 2025-12-30
Assignee
Inventors
Cpc classification
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F16L47/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A restrained pipe joining system for plastic pipe is shown comprising male and female pipe ends, the male pipe end having an external circumferential groove and the female pipe end having an internal recess which contains a circumferential casing element, the casing element receives a non-circular click fit restraint ring which engages the external circumferential groove of the male pipe end during the make-up of the pipe ends to form a sealed and restrained pipe joint.
Claims
1. A joining system for use in assembling a restrained joint of pipe, fitting, coupling or other shape to join a first section of pipe with a second section of pipe for the purpose of conveyance of liquids, gases, or sustaining a solid, wherein the solid comprises a wire or a cable in a protected environment, the joining system comprising: the first section of pipe having a female, belled pipe end with an end opening and having an exterior surface, an interior surface and having a circumferential recess formed in the belled pipe end adjacent the end opening on the interior surface thereof; the second section of pipe having a mating male pipe end having an interior surface and exterior surface, and wherein the exterior surface has at least one groove formed at one circumferential location thereof which is alignable with the interior recess formed in the belled pipe end when the male pipe end is inserted within the mouth opening of the belled pipe end to form a joint; ring-shaped casing element installed within the circumferential recess provided in the belled end of the first section of pipe, the casing element having an inner circumferential surface and an outer circumferential surface and having at least one groove formed at one inner circumferential location on the inner circumferential surface thereof; an associated sealing element located within the circumferential recess provided in the first section of pipe adjacent the casing element, the sealing element having an inner circumferential region and an outer circumferential region, the outer circumferential region being arranged to form a seal with the interior surface of the belled end while the inner circumferential region forms a sealing surface for the exterior surface of the mating male pipe section; a click-fit restraint ring located in the groove formed on the inner circumferential surface of the casing element, the click-fit restraint ring having a non-circular shape with a wavy pattern, the click-fit restraint ring being actuated by contact with the male pipe end as the pipe joint is made up to move between an initial relaxed state to an intermediate extended state, and finally to a collapsed state in which portions of the ring snaps into place in the groove formed on the exterior surface of the male pipe end to thereby restrain the male pipe end; and wherein the click-fit restraint ring has a wavy pattern forming a series of spaced lobes on the circumference thereof, with selected outermost regions of the ring locating themselves in the casing groove and selected innermost regions locating themselves in the groove provided in the exterior surface of the male pipe end as assembly of the pipe joint proceeds, and wherein after assembly is complete, the innermost regions of the click-fit restraint ring drop into the groove formed on the exterior surface of the male pipe end.
2. The joining system of claim 1, wherein the pipe material is selected from among the group consisting of polyvinyl chloride (PVC), ductile iron and high-density polyethylene (HDPE).
3. The joining system of claim 1, wherein the click-fit restraint ring is a continuous ring having a wavy, irregular outer circumferential shape, the ring being formed of a material which recovers its shape after compression.
4. The joining system of claim 1, wherein the sealing element is located within the circumferential recess of the belled pipe end rearwardly of the ring-shaped casing element, the sealing element having a downwardly extending sealing region which is contacted by the exterior surface of the mating male plastic pipe during the assembly of a pipe joint.
5. The joining system of claim 1, wherein the ring-shaped casing element is formed of a material selected from the group consisting of steel or other metals, metal alloys, composite materials, plastics and hardened elastomer materials.
6. The joining system of claim 5, wherein the plastic and hardened elastomer materials comprise: polyether ether ketone (PEEK), polyethylene terephthalate (PET), polyamide (PA) or polypropylene (PP) and glass; or PEEK, PET, PA, or PP, wherein the PEEK, PET, PA, or PP is reinforced with carbon fiber.
7. The joining system of claim 1, wherein the click-fit restraint ring is made of: pure polyether ether ketone (PEEK) or pure polyamide, polypropylene (PP) or polyethylene terephthalate (PET); or PEEK, PP, or PET, wherein the PEEK, PP, or PET is reinforced with glass fiber or filler.
8. The joining system of claim 1, wherein the click-fit restraint ring has a non-circular, polygonal shape with selected regions of the restraint ring having a maximum diameter which acts to keep the ring centered in the casing groove prior to the joint make-up and selected regions of minimum diameter which interfere with the male pipe end during assembly of the joint, the regions of minimum diameter bending outward to admit the male pipe end as the assembly begins and then dropping into the groove on the exterior surface of the male pipe end as assembly proceeds to joint make-up.
9. The joining system of claim 8, wherein the click-fit restraint ring has three spaced lobes.
10. The joining system of claim 1, wherein the ring-shaped casing element has a leading edge and a trailing edge, the trailing edge being provided with a recessed profile which mates with and engages a leading nose portion of the sealing element so that while the sealing element and the ring-shaped casing element are separate elements, the sealing element and the casing element are interengaged with the leading nose portion of the sealing element extending into the concave recessed profile of the ring-shaped casing element, the interengagement serving to secure the sealing element within the interior of the circumferential recess.
11. The joining system of claim 10, wherein the groove formed on the inner circumference of the ring-shaped casing element includes a first region of greater relative depth which is joined to a sloping ramp region.
12. The joining system of claim 1, further comprising a second ring-shaped casing element and a second, non-circular click-fit restraint ring, wherein: the at least one groove of the mating male pipe includes a first groove and a second groove, the first groove containing the non-circular click-fit restraint ring, and the second groove containing the second, non-circular click-fit restraint ring; and the second ring-shaped casing element is located in the interior of the female belled pipe end, further wherein the second ring-shaped casing element comprises a first raceway and a second raceway formed on an interior circumferential surface thereof, and further wherein the first raceway receives the non-circular click-fit restraint ring, and the second raceway receives the second, non-circular click-fit restraint ring.
13. The joining system of claim 12, wherein both the belled pipe end and the spigot pipe end are beveled such that the click-fit restraint ring and the second click-fit restraint ring compress during insertion of the spigot and snap into place when the grooves in the belled pipe end and the spigot pipe end are aligned.
14. The joining system of claim 13, wherein the first and second grooves and first and second click-fit restraint rings are designed so that there is no compression and there is no interference with either the bell or spigot during assembly.
15. A joining system for use in assembling a restrained joint of pipe, fitting, coupling or other shape to join a first section of pipe with a second section of pipe for the purpose of conveyance of liquids, gases, or sustaining a solid, wherein the solid comprises a wire or a cable in a protected environment, the joining system comprising: the first section of pipe having a female, belled pipe end with an end opening and having an exterior surface, an interior surface and having a circumferential recess formed in the belled pipe end adjacent the end opening on the interior surface thereof; the second section of pipe having a mating male pipe end having an interior surface and exterior surface, and wherein the exterior surface has at least one groove formed at one circumferential location thereof which is alignable with the interior recess formed in the belled pipe end when the male pipe end is inserted within the mouth opening of the belled pipe end to form a joint; a ring-shaped casing element installed within the circumferential recess provided in the belled end of the first section of pipe, the casing element having an inner circumferential surface and an outer circumferential surface and having at least one groove formed at one inner circumferential location on the inner circumferential surface thereof; an associated sealing element co-located within the circumferential recess provided in the first section of pipe adjacent the casing element, the sealing element having an inner circumferential region and an outer circumferential region, the outer circumferential region being arranged to form a seal with the interior surface of the belled end while the inner circumferential region forms a sealing surface for the exterior surface of the mating male pipe section; a click-fit restraint ring located in the groove formed on the inner circumferential surface of the casing element, the click-fit restraint ring having a non-circular shape with a wavy pattern, the click-fit restraint ring being actuated by contact with the male pipe end as the pipe joint is made up to move between an initial relaxed state to an intermediate extended state, and finally to a collapsed state in which portions of the ring snaps into place in the groove formed on the exterior surface of the male pipe end to thereby restrain the male pipe end; and wherein the click-fit restraint ring has a polygonal shape with selected regions of the restraint ring having a maximum diameter which acts to keep the ring centered in the casing groove prior to the joint make-up and selected regions of minimum diameter which interfere with the male pipe end during assembly of the joint, the regions of minimum diameter bending outward to admit the male pipe end as the assembly begins and then dropping into the groove on the exterior surface of the male pipe end as assembly proceeds to joint make-up.
16. The joining system of claim 15, wherein the click-fit restraint ring comprises a plurality of spaced lobes.
17. The joining system of claim 16, wherein the plurality of spaced lobes comprises three spaced lobes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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SUMMARY OF THE INVENTION
(13) The present invention is an improved joining system for joining two sections of plastic pipe. The pipe may be straight run piping, or may be a coupling or fitting, or other connection such as an elbow or tee. In the joining system of the invention, a first section of plastic pipe has a female, belled pipe end with an end opening. The belled pipe end has an exterior surface, an interior surface and a circumferential recess defining a raceway formed in the belled pipe end adjacent the end opening on the interior surface thereof. A second section of plastic pipe has a mating male plastic pipe end having an interior surface and exterior surface. The exterior surface has at least one groove formed at one circumferential location thereof which is alignable with the interior recess formed in the belled pipe end when the male pipe end is inserted within the mouth opening of the belled pipe end to form a joint.
(14) A ring-shaped casing element is installed within the circumferential recess provided in the belled end of the first section of plastic pipe, the casing element having an inner circumferential surface and an outer circumferential surface and having at least one groove formed at one inner circumferential location on the inner circumferential surface thereof.
(15) An associated sealing element is co-located within the circumferential recess provided in the first section of plastic pipe adjacent the casing element. The sealing element has an inner circumferential region and an outer circumferential region, the outer circumferential region being arranged to form a seal with the interior surface of the belled end while the inner circumferential region forms a sealing surface for the exterior surface of the mating male pipe section. The casing element and the sealing element can conveniently be installed on a Rieber belling mandrel and belled over in a plastic pipe manufacturing operation.
(16) A click-fit restraint ring is located in the groove formed on the inner circumferential surface of the casing element. The click-fit restraint ring may be formed as a continuous ring or may be non-continuous with a gap at least one point in the circumference. The ring is actuated by contact with the male plastic pipe end as the pipe joint is made up to move between an initial relaxed state to an intermediate extended or expanded state, and finally to a collapsed state in which regions of the ring snap into place in the groove formed on the exterior surface of the male plastic pipe end to thereby restrain the male pipe end.
(17) Preferably, the click-fit restraint ring is non-circular having an irregular outer circumferential profile. For example, in one version of the invention, the click-fit restraint ring has a wavy pattern formed by a plurality of lobes spaced about the periphery of the ring with selected outermost lobe regions of the ring locating themselves in the casing groove in the relaxed state. Contact between the outermost regions of the ring and the casing serve to keep it initially centered before contact with the male pipe end. Selected innermost regions of the ring are contacted by the spigot pipe end as the assembly process begins causing portions of the ring to be expanded outwardly. As the assembly proceeds, the innermost regions of the ring drop into the groove located on the male, spigot pipe end. This action of the restraint ring allows the movement of the spigot until the spline encounters the external wall of the casing groove, since the groove is wider than the spline. However, the described engagement prevents reverse relative movement of the spigot pipe end relative to the female, belled pipe end.
(18) The casing may also be replaced by a groove with or without a ramp, the groove being, for example, machined directly into the PVC of the female bell end of the pipe, or the groove May also be formed directly into the PVC bell via a collapsible mandrel. Both versions of the invention can use the wavy or non-circular spline.
(19) Additional objects, features and advantages will be apparent in the written description which follows.
DETAILED DESCRIPTION OF THE INVENTION
(20) The present invention provides a product and process which meet the foregoing described objectives. The invention described herein and the various features and advantageous details thereof are explained more fully with reference to the non-limiting examples which are illustrated in the accompanying drawing and detailed in the following description. Descriptions of well-known components and processes and manufacturing techniques are omitted so as to not unnecessarily obscure the workings of the invention. The examples used herein are intended merely to facilitate an understanding of ways in which the invention herein may be practiced and to further enable those of skill in the art to practice the invention. Accordingly, the examples should not be construed as limiting the scope of the claimed invention.
(21) In a first aspect, the present invention deals with a plastic pipe manufacturing technique which manufacturing process produces an integrally formed recess or raceway in a female, belled pipe end which recess receives a casing element and a co-located sealing element. The casing element is a circumferential member having a groove formed on the inner circumference thereof. The casing groove is alignable with a circumferential groove which is provided on the exterior, outwardly facing surface of a mating male spigot pipe end. As has been briefly described, in the past, in order to provide a restrained pipe joint, a port was sometimes drilled through the female bell and through the casing to complete a circumferentially shaped, canal type passageway. This passageway was designed to receive a locking key strap which was subsequently passed through the bell wall, into the canal formed by the aligned grooves, and around the circumferential passageway.
(22) While such manufacturing techniques have been used to form various pipe joining systems in the past, the present invention deals with improvements in the design of the component parts as well as with the materials used. Newer classes of materials have been found to provide the required tensile strengths and pull out resistance needed, as well as offering other advantages in pipe joints using these systems. One particular advantage is the eliminating the need to use a threaded spline or key strap, as was done in the past. It is not necessary to bore a hole in the female, belled pipe end for receiving a key strap, adding to the integrity of the assembly.
(23) While the following discussion uses the example of two pipe sections being joined in a straight run of pipeline or conduit, it will be understood that the principles of the invention can also be used to form a restrained joint in a pipe coupling, fitting, or related application.
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(25) As also shown in
(26) As shown in greater detail in
(27) As has been briefly mentioned, the casing element and sealing element can be installed on a Rieber belling mandrel and belled over in a plastic pipe manufacturing process. The Rieber belling process is described in U.S. Pat. No. 4,120,151, to Gunnar Parman, and similar references. The sealing ring and casing element are placed on a mandrel of a belling machine and a heated and softened pipe end is pushed up and over the trailing end of the sealing element continuing past the casing element. The heated pipe end is allowed to cool and the mandrel is retracted, leaving the sealing ring and casing situated inside the female bell pipe end. The Rieber process has been in commercial use since the early 1970's and will be familiar to those skilled in the relevant arts.
(28) As shown in
(29) The non-circular nature of the click-fit ring 31 can perhaps best be appreciated with reference to
(30) As shown in
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(33) The groove 63 (
(34) As briefly mentioned, the separate casing piece may also be replaced by simple groove with or without a ramp which is machined directly into the PVC of the female bell end of the pipe, or this groove may also be formed directly into the PVC bell via a collapsible mandrel or other convenient technique. A non-continuous ring with lobes or portions that snap into a simple deeper groove in the casing could be used in this situation.
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(36) The material used to make the ring-shaped casing has typically been a plastic such as PVC, or a metal, such as stainless steel, in the prior art joining systems. However, in the present invention, the preferred casing 23 may be made of a particular type of synthetic polymeric material, such as pure PEEK or pure polyamide, PP or PET, as well as these polymeric materials which have been reinforced by glass fiber, for example, 10 to 30%, or more, glass fiber by weight. The casing polymeric materials can conveniently be injection molded or molded into blanks and machined into the desired shapes for the final casing member.
(37) In the systems of the invention, the click-fit restraint ring can be formed of any of a number of convenient materials, generally any material can be used as long as it results in a flexible restraint ring having the memory to snap back to its original shape after being deformed. This would include metals, plastics or composites. Example materials include aluminum, steel, ductile iron, any polymer either crystalline or below its glass transition temperature having the snap back property, with or without fillers or fibers, etc., epoxies with or without filler, etc.
(38) By way of further example, the click-fit restraint ring may preferably be made of a synthetic polymeric material such as PEEK with, for example, 10 to 30% glass fiber reinforcement. In one example, the PEEK was reinforced with 13% glass fiber (60% Vitrex 450G/40% Vitrex 450GF30). The particular materials can be chosen depending upon the desired restraining performance, but will generally have a tensile strength and modulus equal or greater than that of rigid PVC in the preferred embodiment (7,000 psi and 400,000 psi respectively).
(39) The ring-shaped companion sealing element 25 (
(40) The following materials are merely exemplary of those which may be used in the practice of the invention:
(41) PEEK: Polyether ether ketone (PEEK) is a colourless organic thermoplastic polymer in the polyaryletherketone (PAEK) family, used in engineering applications. PEEK is a semicrystalline thermoplastic with excellent mechanical and chemical resistance properties that are retained to high temperatures. The processing conditions used to mold PEEK can influence the crystallinity, and hence the mechanical properties. The Young's modulus is 3.6 GPa and its tensile strength 90 to 100 MPa. PEEK has a glass transition temperature of around 143 C. (289 F.) and melts around 343 C. (662 F.). Some grades have a useful operating temperature of up to 250 C. (482 F.). It is highly resistant to thermal degradation as well as attack by both organic and aqueous environments. It is attacked by halogens and strong acids as well as some halogenated compounds and aliphatic hydrocarbons at high temperatures. It dissolves completely in concentrated sulfuric acid at room temperature. Because of its robustness, PEEK is used to fabricate items used in demanding applications, including bearings, piston parts, pumps, HPLC columns, compressor plate valves, and cable insulation. It is one of the few plastics compatible with ultra-high vacuum applications. It is extensively used in the aerospace, automotive, and chemical process industries.
(42) PET: Polyethylene terephthalate, is the most common thermoplastic polymer resin of the polyester family and is used in fibers for clothing, containers for liquids and foods, and thermoforming for manufacturing, and in combination with glass fiber for engineering resins. (Wikipedia). Melting point: 500 F. (260 C.) Formula: (C.sub.10H.sub.8O.sub.4).sub.n Density: 1.38 g/cm.sup.3 Molar mass: 10-50 kg/mol, varies Abbreviations: PET, PETE Thermal conductivity: 0.15 to 0.24 W/(m.Math.K)
(43) POLYPROPYLENE: Polypropylene, is a thermoplastic polymer used in a wide variety of applications at the present time and will be well familiar to those skilled in the relevant arts. It is produced via chain-growth polymerization from the monomer propylene. Polypropylene belongs to the chemical group referred to as polyolefins and is partially crystalline and non-polar. Its properties are similar to polyethylene, but it is slightly harder and more heat-resistant. It is a naturally white, mechanically rugged material and has a high chemical resistance. Polypropylene is the second-most widely produced commodity plastic (after polyethylene). Melting point: 320 F. (160 C.) IUPAC ID: poly(propene) Formula: (C.sub.3H.sub.6).sub.n Classification: Polymer Density: 0.855 g/cm.sup.3, amorphous; 0.946 g/cm.sup.3, crystalline Strength: around 4,800 psi ugplast-inc.com
(44) POLYAMIDE: (generic Nylon): Polyamide is a high-performance synthetic plastic, composed of a long polymer chain bonded by amide groups. The specific composition and properties of polyamide vary depending on whether it is an aliphatic, aromatic, or semi-aromatic polyamide. Polyamides are all known for their high strength, durability, chemical resistance, and low cost. Notable characteristics of polyamides are: 1. Very good chemical resistance. 2. High tensile strength. 3. Good flexibility. 4. Low creep. 5. High impact resistance.
(45) One acceptable polyamide material has the following published characteristics:
(46) TABLE-US-00001 TABLE I PHYSICAL PROPERTIES ASTM/Method Units Values Density D 792 g/cm.sup.3 1.14 MECHANICAL Tensile Strength at Break D 638 MPa 54 Elongation at Break D 638 % 20-25 Flexural Strength D 790 MPa 69 Flexural Modulus D 790 MPa 2028 Izod Impact Strength, Notched D 256 KJ/m.sup.2 12 THERMAL Deflection Temperature under Load D 648 C. 65 at 1.8 MPa
Properties: Appearance (Surface color): pellet form Pellet Size: 33 (0.3) mm Packing: 25 kgs per PP bag Storage: Keep at dry condition Drying Temperature: 80 C. Drying Time: 4 hr Moisture Content: 0.2% Processing temperature: 270 to 300 C. Mold Temperature: 70 to 90 C.
(47) An invention has been provided with several advantages. The click-fit restraint system of the invention provides an improved restrained joining system for joining two sections of plastic pipe which joints can withstand anticipated forces likely to be encountered in actual field use with a very high safety factor. The components of the restraint system incorporate newer materials which offer advantages of increased tensile strengths and other desirable attributes that were not achievable with traditional nylon and PVC type pipe materials used in the past in joining component materials. The system of the invention operates in a click or snap-fit fashion, upon being actuated by the male pipe member during the assembly step, and does not require spline openings in the host plastic pipe. The joining system of the invention meets the needs of such diverse plastic pipe conduit or pipeline applications as above ground temporary water lines, forced water and sewer mains, municipal water lines, earthquake prone water distribution, well casing applications and horizontal drilling applications.
(48) While the invention has been shown in only one of its forms, it is not thus limited but is susceptible to various changes and modifications without departing from the spirit thereof.