FLEXIBLE SEAL FOR A SECTION JOINT OF A MOVABLE BARRIER
20260002406 ยท 2026-01-01
Inventors
Cpc classification
International classification
Abstract
A flexible seal for sealing a gap between adjacent frames of a movable barrier may include a first end, a second end, and a central region extending between the first end and the second end. The first end may include a sealable surface and the second end may include a retaining surface. The central region may include a neck, legs, and a cavity. The neck may be narrower than the ends. The legs may each include an inwardly facing surface and an outwardly facing surface. The cavity may be positioned between the first end and the second end. When the flexible seal is compressed, the sealable surface may press against an adjacent frame. Further, the retaining surface and the outwardly facing surfaces may press against another adjacent frame. Further, the inwardly facing surfaces may compress the cavity such that a distance between the inwardly facing surfaces decreases.
Claims
1. A flexible seal for sealing a gap between two adjacent frames of a movable barrier, the flexible seal comprising: a first end comprising a sealable surface configured to selectively sealably press against one of the two adjacent frames; a second end comprising a retaining surface configured to press against the other of the two adjacent frames; and a central region extending between the first end and the second end, the central region comprising a neck, a first leg, a second leg, and only one cavity, the neck being more narrow than the first end and the second end, the first leg and the second leg each comprising an inwardly facing surface and an outwardly facing surface, the first leg and the second leg being compressible into the cavity in a manner that a distance between the inwardly facing surfaces changes when the two adjacent frames are brought together.
2. The flexible seal of claim 1, wherein the cavity further comprises a first cavity portion and a second cavity portion, the first cavity portion being positioned between the first end and the neck, the second cavity portion being positioned between the second end and the neck, the first cavity portion having a volume greater than the second cavity portion.
3. The flexible seal of claim 2, wherein the second cavity portion extends less than halfway from the neck to the retaining surface.
4. The flexible seal of claim 1, wherein the outwardly facing surfaces each further comprise an oblique surface, the oblique surfaces forming an at least partially triangularly shaped cross-section between the sealable surface and the neck.
5. The flexible seal of claim 4, wherein the oblique surfaces are further configured to press against a flat portion of a slot surface of the other of the two adjacent frames.
6. The flexible seal of claim 1, wherein the first leg and the second leg are further configured to collapse inwardly in directions extending along an axis substantially transverse to a lengthwise axis of the flexible seal.
7. The flexible seal of claim 1, wherein the second end comprises a mass, the mass being of a solid flexible material and having a maximum thickness at least twice as thick as a wall of either the first leg or the second leg.
8. A movable barrier system for sealing a gap between adjacent frames, the system comprising: a first frame comprising a slot having an opening, the slot comprising a slot surface extending from the slot opening; a second frame comprising a compressing surface; a flexible seal comprising: an outer surface including a sealable surface configured to selectively press against the compressing surface of the second frame, and a retaining surface configured to be retained within the slot of the first frame and extend out of the slot when in an uncompressed condition; a first leg and a second leg each extending between the sealable surface and the retaining surface, the first leg being substantially opposite the second leg and cooperatively defining a neck between the sealable surface and the retaining surface; and a cavity comprising a first portion on a first side of the neck and a second portion on an opposing second side of the neck, the first leg and the second leg being configured to collapse into the cavity in a manner that a distance between the first leg and the second leg decreases when the flexible seal is compressed between the first frame and the second frame, wherein the flexible seal is configured in a manner that when the flexible seal is compressed between the first frame and the second frame, at least a portion of the outer surface between the compressing surface and the neck contacts the slot surface.
9. The movable barrier system of claim 8, wherein a first cavity portion has a volume greater than a second cavity portion.
10. The movable barrier system of claim 8, wherein a second cavity portion extends less than halfway from the neck to the retaining surface.
11. The movable barrier system of claim 8, wherein the flexible seal comprises outwardly facing surfaces comprising oblique surfaces forming an at least partially triangularly shaped cross-section between the sealable surface and the neck.
12. The movable barrier system of claim 11, wherein the oblique surfaces are further configured to press against a flat portion of the slot surface.
13. The movable barrier system of claim 8, wherein the first leg and the second leg are further configured to collapse inwardly in directions extending along an axis substantially transverse to a lengthwise axis of the flexible seal.
14. The movable barrier system of claim 8, wherein the flexible seal further comprises a mass at one end, the mass being of a solid flexible material and having a maximum thickness at least twice as thick as either the first leg or the second leg.
15. A method for sealing a gap between adjacent frames of a movable barrier, the method comprising: providing a flexible seal, a first frame, and a second frame, the flexible seal comprising: a first end comprising a sealable surface; a second end comprising a retaining surface; and a central region disposed between the first end and the second end, the central region comprising a neck defined by a first leg and a second leg, the neck being more narrow than the first end and the second end, the first leg and the second leg each comprising an inwardly facing surface and an outwardly facing surface, the central region also comprising a cavity positioned between the first end and the second end; positioning the flexible seal in a slot of the first frame, the slot comprising a slot opening and a slot surface extending from the slot opening; and displacing the second frame in a manner that a compressing surface of the second frame compresses the flexible seal, so that the sealable surface presses against the compressing surface and so that at least a portion of the retaining surface and at least a portion of the outwardly facing surfaces of both the first leg and the second leg press against the slot surface and a distance between the inwardly facing surfaces decreases, wherein when the flexible seal is compressed between the first frame and the second frame, at least a portion of the outwardly facing surfaces between the compressing surface and the neck contacts the slot surface.
16. The method of claim 15, wherein the cavity further comprises a first cavity portion and a second cavity portion, the first cavity portion being positioned between the first end and the neck, the second cavity portion being positioned between the second end and the neck, the first cavity portion having a volume greater than the second cavity portion.
17. The method of claim 16, wherein the second cavity portion extends less than halfway from the neck to the retaining surface.
18. The method of claim 15, wherein the flexible seal comprises outwardly facing surfaces formed as oblique surface, the oblique surfaces forming an at least partially triangularly shaped cross-section between the sealable surface and the neck.
19. The method of claim 18, wherein when the flexible seal is compressed, the oblique surfaces are further configured to press against a flat portion of the slot surface.
20. The method of claim 15, wherein when the flexible seal is compressed, the first leg and the second leg are further configured to collapse inwardly in directions extending along an axis substantially transverse to a lengthwise axis of the flexible seal.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The accompanying drawing figures incorporated in and forming a part of this specification illustrate several aspects of the disclosure, and together with the description, serve to explain the principles of the disclosure.
[0009]
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[0016]
DETAILED DESCRIPTION
[0017] For the purposes of promoting an understanding of the principles of the present disclosure, reference will now be made to the embodiments illustrated in the drawings, and specific language will be used to describe the same. It is nevertheless understood that no limitation to the scope of the disclosure is intended. Any alterations and further modifications to the described devices, systems, and methods, and any further application of the principles of the present disclosure are fully contemplated and included within the present disclosure as would normally occur to one skilled in the art to which the disclosure relates. In particular, it is fully contemplated that the features, components, and/or steps described with respect to one embodiment may be combined with the features, components, and/or steps described with respect to other embodiments of the present disclosure. For the sake of brevity, however, the numerous iterations of these combinations will not be described separately.
[0018] Disclosed herein are flexible seals that are compressible to seal a section joint of a movable barrier by determining and/or implementing an optimized proportion of seal-flex distance. Thus, the present disclosure allows for a flexible seal which may distribute flexing stresses throughout the seal structure to prolong the seal's strength and/or stability, thereby producing an effective, durable, and long-lasting seal.
[0019] Seals for movable barriers, such as garage doors, may often be used in conditions in which the seal's compression is beyond the mechanical properties of the seal's material causing the seal to yield and take a permanent compression set. Compressing a seal for an extended time period in tight confines may eventually render the seal unable to effectively seal a movable barrier. Seal wear may be exacerbated if the seal is exposed to certain environmental conditions, such as heat, cold, sunlight, rain, humidity, dryness, and/or any other type of external condition. Thus, seals may often fail to provide a long life of continuous pressure to seal surfaces in sound, water, air & thermal (SWAT) conditions. Some seals may be susceptible to over-bending or crushing in one member or localized area of the profile. Wear on the seal may prevent section joints from sitting flush and/or prevent the movable barrier from closing properly.
[0020] The flexible seals disclosed herein for a section joint of a movable barrier may generally have two parts: a scalable end which may flex and a retaining end which may be relatively less flexible and may be fixed in place. Thus, a flexible seal may typically have a first proportion that flexes, for example, about 50% structural flexing and a second portion that is more fixed, such as about 50% fixed structure while in compression. The sealable end may be bulbous and may flex against the scalable surface. The retaining end may secure the seal to its host. However, in this configuration, only a portion, such as, for example, half of the flexible seal is available for flexing. In conventional systems, a seal with less flexing capability may be less resistant to crushing and taking a permanent compression set. However, increasing the seal-flex proportion may cause other problems, such as decreasing structural stability and reducing retaining strength. That is, increasing seal-flex proportion may allow the seal to bend and collapse during compression, weakening the seal strength. Further, a seal with reduced retaining strength may pull out of the slot causing the section joint to lose sealing capability.
[0021] This disclosed system, device, and/or method may increase seal-flex percentage while maintaining the structural strength of the seal and maintaining the seal's ability to be retained in a slot. At least a portion of a cavity in the flexible seal may lie below a neck of the seal providing additional flexibility. Legs (shown by viewing a cross-sectional profile of the flexible seal in some implementations) may be positioned in the center of the seal to elastically bend by collapsing inwardly to help absorb compression force. A solid rubber mass may be included at the base of the seal to increase retaining strength. More of the seal profile material may be configured to distribute the flexing stresses throughout more of the seal structure. The flexible seal may be configured to provide a continuous pressure to seal two surfaces. Thus, the flexible seal may effectively seal a section joint of a movable barrier.
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[0024] In the example shown in
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[0026] The first end 402 may include a scalable surface 404, at least one optional tread 406, at least one tread groove 408, and/or at least one protrusion 456. The scalable surface 404 may extend across at least a portion of the outer surface of the first end 402. The scalable surface 404 may include at least one tread 406 and at least one tread groove 408. A tread 406 may comprise a protrusion extending on the scalable surface 404. A tread groove 408 may comprise a groove between two treads on the scalable surface 404. In some implementations, the flexible seal 400 may have zero or one tread 406. In some implementations, the flexible seal 400 may have more than one tread 406. In some implementations, the flexible seal 400 may five treads 406. The protrusion may extend from at least a portion of the inner surface of the first end 402. In some implementations, the end associated with the first end 402 may be bulbous.
[0027] The central region 420 may include legs 422, groove profiles 412, oblique surfaces 424, outwardly facing surfaces 426, inwardly facing surfaces 466, cavity 450, and neck 460. The legs 422 may extend from the first end 402 to the second end 440 and may be fully or substantially opposite each other. The legs 422 may, depending on the implementation, be any size and/or shape, such as any complex contour. In some implementations, the flexible seal 400 may have two legs 422, a first leg and a second leg. The legs 422 may include outwardly facing surfaces 426 extending across the outer surface of the legs 422 and inwardly facing surfaces 466 extending across the inner surface of the legs 422. The legs 422 may each comprise a wall bounding a side of the cavity 450.
[0028] The oblique surfaces 424 may extend across at least a portion of the upper area of the outwardly facing surfaces 426. In some implementations, the oblique surfaces 424 may form a conical shape between the scalable surface 404 and the neck 460. The groove profiles 412 may be positioned at the upper ends of the legs 422 forming a curved profile between the legs 422 and the scalable surface 404. Depending on the implementation, the groove profiles may be any shape such as curved, radial, oblique, and/or a complex contour.
[0029] The cavity 450 may include a first cavity portion 452 adjacent to the first end 402 and a second cavity portion 454 adjacent to the second end 440. In some implementations, the first cavity portion 452 may have a greater volume and/or a greater cross-sectional area than the second cavity portion 454. In some implementations, the first cavity portion 452 may have a volume and/or cross-sectional area more than twice as large as the second cavity portion 454. Thus, in some implementations, h.sub.1 may be greater than h.sub.2 where h.sub.1 is a distance between the first end 402 and the neck 460 and h.sub.2 is a distance between the second end 440 and the neck 460. The cavity 450 may, depending on the implementation, be any size and/or shape, such as any complex contour. The neck 460 may be positioned between the first end 402 and the second end 440 at the boundary between the first cavity portion 452 and the second cavity portion 454. The neck 460 may be positioned at the line that is the shortest distance between the legs 422 and at the line that is the shortest distance between the inwardly facing surfaces 466. Thus, in some implementations, the flexible seal 400 may be broadest at the first end 402 and/or the second end 440 and may slowly narrow approaching the center of the flexible seal 400 until most narrow at the portion of the legs 422 at the neck 460. Further, in some implementations, the cavity 450 may be broadest adjacent to the first end 402 and/or the second end 440 and may slowly narrow approaching the center of the cavity 450 until most narrow at the neck 460. Thus, the neck 460 may be narrower than the first end 402 and the second end 440. In some implementations, the second cavity portion 454 may extend less than halfway between the retaining surface 444 and the neck 460. Thus, in some implementations, h.sub.2 may be less than half of h.sub.3 where h.sub.3 is a distance between the retaining surface 444 and the neck 460. In some implementations, the cavity may extend about 75% of the length of the flexible seal 400. In some implementations, the cavity may extend 50% to 75% of the length of the flexible seal 400. The retaining surface 444 may extend across at least a portion of the outer surface of the second end 440.
[0030] The second end 440 may include a mass 442 and a retaining surface 444. The mass 442 may include the entire volume of the second end 440 and may be completely, substantially, or mostly sold material. The mass 442 may be adjacent to the legs 422. In some implementations, the mass 442 may be greater in thickness than the wall of each of the legs 422. In some implementations, the mass 442 may be at least 1.5 times as thick as the wall of each of the legs 422. In some implementations, the mass 442 may be at least twice as thick as the wall of each of the legs 422. In some implementations, the end associated with the second end 440 may be bulbous.
[0031] In some implementations, the flexible seal 400 may further include an outer surface which may extend across the entire outer surface area of the flexible seal 400.
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[0035] The legs 422 may be configured to flex and provide an opposing elastic force to the compression force of the compressing surface 254. Thus, in some implementations, the legs 422 may be referred to as spring legs since the legs function as a mechanism for storing potential energy. In the open and uncompressed position, the legs 422 may have an initial vertical length (i.e., along a lengthwise axis extending from the first end 402 to the second end 440). When the flexible seal 400 is compressed, the vertical length of the legs 422 may decrease from the initial length. Thus, the legs 422 may bend and collapse while providing a force towards the compressing surface 254. When the flexible seal 400 is compressed, the neck 460 may decrease in size such that the size of the opening between the first cavity portion 452 and the second cavity portion 454 decreases. Further, the length of the shortest distance between the legs 422 may decrease such that the legs 422 may bow inwardly. In some implementations, the distance between the legs 422 may be defined as d.sub.2 as shown in
[0036] The solid mass of the mass 442 may be configured to provide additional structural support to the flexible seal 400. The solid mass of flexible material in the mass 442 may provide a firm structural support to the otherwise hollow flexible seal 400. Accordingly, in some implementations, the cavity 450 and second cavity portion 452 may end a length away from the retaining surface 444 such that the mass 442 may provide solid support to the flexible seal during compression and/or prevent the flexible seal 400 from collapsing inwardly. The mass 442 may be made of any one or more materials such as a flexible material like rubber.
[0037] In some implementations, when the flexible seal 400 transitions from a compressed position back to an uncompressed position, the sealable surface 404 may attach to the compressing surface 254 such that the flexible seal 400 tends to pull away from the slot 266 coinciding with the relative motion of the first rail 244 away from the second rail 246 as the section joint 134 opens. Thus, in some implementations, the mass 442 may be larger than the narrowest part of the slot 266 such that the flexible seal 400 remains in the slot 266 when a force pulls the flexible seal 400 out of the slot 266.
[0038]
[0039] It should be understood that although implementations in this disclosure may be referred to with words such as upper, lower, downwardly, and upwardly, all implementations disclosed herein may be configured in any orientation and/or direction.
[0040] Persons skilled in the art will recognize that the apparatus, systems, and methods described above can be modified in various ways. Accordingly, persons of ordinary skill in the art will appreciate that the embodiments encompassed by the present disclosure are not limited to the particular exemplary embodiments described above. In that regard, although illustrative embodiments have been shown and described, a wide range of modification, change, and substitution is contemplated in the foregoing disclosure. It is understood that such variations may be made to the foregoing without departing from the scope of the present disclosure. Accordingly, it is appropriate that the appended claims be construed broadly and in a manner consistent with the present disclosure.