CLEANING APPARATUS
20260000256 ยท 2026-01-01
Inventors
Cpc classification
A47L9/0063
HUMAN NECESSITIES
International classification
A47L9/14
HUMAN NECESSITIES
A47L9/00
HUMAN NECESSITIES
Abstract
A cleaning system may include a vacuum cleaner and a docking station. The vacuum cleaner may include a dust cup including an emptying opening and an openable door configured to selectively open and close the emptying opening. The openable door may include a retention assembly having a latching end, an actuation end, and a latch disposed at the latching end and configured to move between a latched and an unlatched position. The vacuum cleaner may further include a latch actuator disposed at the actuation end of the retention assembly and configured to cooperate with the retention assembly to cause the latch to move from the latched position to the unlatched position. The docking station includes a collection bin, the docking station configured to cooperate with the vacuum cleaner to urge debris from the dust cup to the collection bin.
Claims
1. A cleaning system comprising: a vacuum cleaner, the vacuum cleaner including: a cleaner suction motor; a main body, the main body including a body inlet; a dust cup coupled to the main body and fluidly coupled to the cleaner suction motor and the body inlet, the dust cup including an emptying opening and an openable door configured to selectively open and close the emptying opening, the openable door including a retention assembly having: a latching end; an actuation end, the actuation end and the latching end being on different sides of the openable door; and a latch disposed at the latching end and configured to move between a latched and an unlatched position; and a latch actuator disposed at the actuation end of the retention assembly and configured to cooperate with the retention assembly to cause the latch to move from the latched position to the unlatched position; and a docking station having a collection bin, the docking station configured to cooperate with the vacuum cleaner to urge debris from the dust cup to the collection bin.
2. The cleaning system of claim 1, wherein the docking station includes a lockout, the lockout configured to selectively actuate the latch actuator when the vacuum cleaner is coupled to the docking station.
3. The cleaning system of claim 2, wherein the lockout includes a lockout toggle, wherein movement of the lockout toggle causes a plunger to move between an extended position and a retracted position, the plunger being configured to actuate the latch actuator when in the extended position and to not actuate the latch actuator when in the retracted position.
4. The cleaning system of claim 2, wherein the lockout is further configured to actuate a toggle position switch, wherein a position of the toggle position switch is configured to indicate whether the lockout is in an emptying cycle locked out state or an emptying cycle enabled state.
5. The cleaning system of claim 4, wherein the docking station further includes a dock suction motor and the dock suction motor is configured to be disabled when the toggle position switch indicates that the lockout is in the emptying cycle locked out state.
6. The cleaning system of claim 5, wherein, when the toggle position switch indicates that the lockout is in the emptying cycle enabled state, the dock suction motor is configured to be enabled in response to the vacuum cleaner being coupled to the docking station.
7. The cleaning system of claim 1, wherein the retention assembly further includes an actuator body configured to move along a body axis, movement of the actuator along the body axis is configured to cause a corresponding movement of the latch along a latch axis.
8. The cleaning system of claim 7, wherein the latch axis is substantially parallel to the body axis.
9. The cleaning system of claim 8, wherein the actuator body moves along the body axis in a first direction and the latch moves along the latch axis in a second direction, the first direction being opposite the second direction.
10. The cleaning system of claim 7, wherein the movement of the actuator body along the body axis causes a pivotal movement in a connector and the pivotal movement of the connector causes the latch to move along the latch axis.
11. A vacuum cleaner comprising: a cleaner suction motor; a main body, the main body including a body inlet; a dust cup coupled to the main body and fluidly coupled to the cleaner suction motor and the body inlet, the dust cup including an emptying opening and an openable door configured to selectively open and close the emptying opening, the openable door including a retention assembly having: a latching end; an actuation end, the actuation end and the latching end being on different sides of the openable door; and a latch disposed at the latching end and configured to move between a latched and an unlatched position; and a latch actuator disposed at the actuation end of the retention assembly and configured to cooperate with the retention assembly to cause the latch to move from the latched position to the unlatched position.
12. The vacuum cleaner of claim 11, wherein the retention assembly further includes an actuator body configured to move along a body axis, movement of the actuator along the body axis is configured to cause a corresponding movement of the latch along a latch axis.
13. The vacuum cleaner of claim 12, wherein the latch axis is substantially parallel to the body axis.
14. The vacuum cleaner of claim 13, wherein the actuator body moves along the body axis in a first direction and the latch moves along the latch axis in a second direction, the first direction being opposite the second direction.
15. The vacuum cleaner of claim 12, wherein the movement of the actuator body along the body axis causes a pivotal movement in a connector and the pivotal movement of the connector causes the latch to move along the latch axis.
16. A docking station configured to cooperate with a vacuum cleaner to urge debris from a dust cup of the vacuum cleaner, the docking station comprising: a base; an upstanding body extending from the base; a cleaner mount coupled to the upstanding body and configured to couple to the vacuum cleaner; a collection bin configured to collect debris from the dust cup of the vacuum cleaner, the collection bin being fluidly coupled to the cleaner mount via the upstanding body; and a lockout coupled to the cleaner mount and including a lockout toggle and a plunger, wherein movement of the lockout toggle causes the plunger to move between an extended position and a retracted position, wherein, when in the extended position, the plunger extends from the cleaner mount and, when in the retracted position, the plunger is at least partially retracted into the cleaner mount.
17. The docking station of claim 16, wherein the lockout is further configured to actuate a toggle position switch, wherein a position of the toggle position switch is configured to indicate whether the lockout is in an emptying cycle locked out state or an emptying cycle enabled state.
18. The docking station of claim 17, wherein the docking station further includes a dock suction motor and the dock suction motor is configured to be disabled when the toggle position switch indicates that the lockout is in the emptying cycle locked out state.
19. The docking station of claim 18, wherein, when the toggle position switch indicates that the lockout is in the emptying cycle enabled state, the dock suction motor is configured to be enabled in response to the vacuum cleaner being coupled to the docking station.
20. The docking station of claim 16, wherein the lockout includes a lockout frame configured to couple to the cleaner mount and a plunger shuttle coupled to the plunger and configured to slide within a shuttle channel of the lockout frame in response to movement of the lockout toggle, the lockout toggle being movably coupled to the lockout frame.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] These and other features and advantages will be better understood by reading the following detailed description, taken together with the drawings wherein:
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DETAILED DESCRIPTION
[0029] The present disclosure is generally directed to a cleaning system that includes a vacuum cleaner and a docking station. The vacuum cleaner includes a main body, a dust cup coupled (e.g., removably or pivotally) to the main body, and a cleaner suction motor configured to draw air into the dust cup. Air drawn into the dust cup may have debris entrained therein and the dust cup is configured to separate at least a portion of the debris entrained within the air flowing through the dust cup from the air flow. Debris separated from the airflow is deposited within the dust cup for later disposal. The dust cup includes an emptying opening, an openable door configured to selectively close the emptying opening, and a door actuator configured to cause the openable door to transition from the closed position to the open position.
[0030] The docking station includes a base, a cleaner mount, and a collection bin. In some instances, the docking station may further include a dock suction motor. The cleaner mount may include a dock actuator configured to cooperate with the door actuator to cause the openable door to transition to the open position when the vacuum cleaner is coupled to the cleaner mount. After the openable door has transitioned to the open position, debris stored within the dust cup may be transferred to the collection bin using one or more of the cleaner suction motor and/or the dock suction motor.
[0031]
[0032] During a surface cleaning operation, when the conduit 112 and the surface cleaning head 120 are fluidly coupled to the cleaner suction motor 108, the cleaner suction motor 108 is configured to cause air to flow along a cleaning flow path 130. The cleaning flow path 130 extends from the dirty air inlet 126, through the airflow channel 114, into the body inlet 110, through the dust cup 106, and through the cleaner suction motor 108 to be exhausted into a surrounding environment. Air flowing along the cleaning flow path 130 may have debris entrained therein. As the air flows through the dust cup 106, at least a portion of the entrained debris may be separated from the airflow and deposited within dust cup 106 for later disposal.
[0033] The docking station 103 includes a base 132, an upstanding body 136 extending from the base 132, a cleaner mount 134 coupled the upstanding body 136, and a collection bin 138 configured to collect debris from the dust cup 106. The cleaner mount 134 and the base 132 can be coupled at opposing ends of the upstanding body 136. The collection bin 138 is fluidly coupled to the cleaner mount 134 via the upstanding body 136. For example, the upstanding body 136 can include a collection channel 140 configured to fluidly couple the collection bin 138 with the cleaner mount 134. The cleaner mount 134 is configured to cooperate with the dust cup 106 to selectively fluidly couple the dust cup 106 with the collection bin 138 when the vacuum cleaner 102 is coupled to the cleaner mount 134. In some instances, the cleaner mount 134 may include a lockout 142 configured to prevent the fluid coupling of the dust cup 106 with the collection bin 138 when the vacuum cleaner 102 is coupled to the cleaner mount 134. In some instances, the docking station 103 may further include a dock suction motor 144 configured to urge debris from the dust cup 106 and into the collection bin 138. Additionally, or alternatively, the cleaner suction motor 108 may be configured to urge debris from the dust cup 106 and into the collection bin 138.
[0034] The vacuum cleaner 102 may include a cleaner controller 149 and/or the docking station 103 may include a dock controller 151. The cleaner controller 149 and/or the dock controller 151 may be configured to cause the vacuum cleaner 102 and/or the docking station 103 to carry out one or more operations. For example, the cleaner controller 149 and/or the dock controller 151 may be configured to cause the vacuum cleaner 102 and/or the docking station 103 to carry out an emptying cycle. During an emptying cycle, the dock suction motor 144 and/or the cleaner suction motor 108 are configured to cause debris to move along an emptying flow path 146. The emptying flow path 146 extends from the cleaner mount 134 and into the collection bin 138 before passing into the surrounding environment.
[0035] The docking station 103 may be further configured to charge a power source 148 (e.g., one or more batteries) of the vacuum cleaner 102. For example, the cleaner mount 134 may include one or more charging contacts 150 configured to supply power to the power source 148.
[0036]
[0037] The openable door 204 includes a retention assembly 206 having a latching end 208 and an actuation end 210. The actuation end 210 and the latching end 208 are on different (e.g., opposite) sides of the openable door 204. The retention assembly 206 includes a latch 212 at the latching end 208. The latch 212 is configured to move between a latched position and an unlatched position. A latch actuator 214 is at the actuation end 210 of the retention assembly 206 and is configured to cooperate with the retention assembly 206 to cause the latch 212 to move from the latched position to the unlatched position. The latch actuator 214 may be configured to be selectively actuated by the docking station 103 of
[0038] A connector 216 transfers movement from the latch actuator 214 to the latch 212 such that movement of the latch actuator 214 causes movement of the latch 212. For example, the connector 216 may be configured such that movement of the latch actuator 214 along an actuator axis 218 may cause movement of the latch 212 along a latch axis 220, wherein the actuator axis 218 extends transverse (e.g., at a perpendicular or non-perpendicular angle) to the latch axis 220.
[0039]
[0040] The dust cup 304 includes a dust cup body 314 and an openable door 316 pivotally coupled to the dust cup body 314. The openable door 316 is caused to transition from a closed position (
[0041] As shown, the openable door 316 and the emptying opening 322 can be positioned at a longitudinal end 324 of the dust cup body 314. For example, and as shown, the emptying opening 322 can open in the same direction as the body inlet 306. In this example, a central inlet axis 326 of the body inlet 306 may extend substantially (e.g., within 5, within 4, within 3, within 2, or within 1 of) parallel to a central emptying axis 328 of the emptying opening 322. The central inlet axis 326 may be configured to intersect a surface to be cleaned (e.g., a floor) when the vacuum cleaner 300 is in use. As further shown, the actuation force 318, when applied to the latch actuator 320, may be applied in a direction substantially (e.g., within 5, within 4, within 3, within 2, or within 1 of) parallel to the central inlet axis 326 and the central emptying axis 328.
[0042]
[0043] A biasing mechanism 522 (e.g., a spring) may be configured to urge the latch 510 towards the latched position. As shown, the latch 510 includes a cut-out 524 configured to receive the biasing mechanism 522. In some instances, the cut-out 524 may be centrally positioned within the latch 510. Such a configuration may encourage an even application of a biasing force on the latch 510.
[0044] As also shown, the latch 510 can be configured to selectively engage the dust cup body 314 at a latch receptacle 526 of the dust cup body 314. The latch receptacle 526 and the latch actuator 320 are disposed on opposing sides of a central dust cup axis 528. The central dust cup axis 528 may extend transverse (e.g., at a perpendicular or non-perpendicular angle) to the latch axis 520.
[0045]
[0046] As shown, in response to application of the actuation force 318 on the latch actuator 320, the latch actuator 320 moves linearly along an actuator axis 700 between a rest position (
[0047]
[0048] As shown, the actuator arm 702 is pivotally coupled to the latch actuator 320 at an arm pivot 900. The actuator arm 702 includes an arm slot 902 configured to slidably and pivotally receive a pivot pin 904 coupled to the door body 500. As such, the actuator arm 702 may generally be described as being pivotally coupled to the latch actuator 320 and slidably and pivotally coupled to the door body 500.
[0049] As also shown, the actuator arm 702 may further include a receptacle 906 and an actuation surface 908. The receptacle 906 is configured to receive a portion of the actuation body 512 when the actuation body 512 is in the unactuated position. The receptacle 906 includes a sloped receptacle surface 910 and the actuation body 512 includes a sloped body surface 912. The sloped receptacle surface 910 and the sloped body surface 912 are configured to cooperate to encourage a transition of the actuation body 512 to the actuated position in response to application of the actuation force 318 on the latch actuator 320. As the actuator arm 702 pivots in response to application of the actuation force 318 on the latch actuator 320, the receptacle 906 disengages the actuation body 512 and the actuation surface 908 slides along the actuation body 512 causing the actuation body 512 move along the body axis 518.
[0050]
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[0052] As shown, the cleaner mount 1306 may further include a lockout 1316 configured to selectively prevent the fluid coupling of the dust cup 304 with the intake opening 1308 and/or the commencement of a dust cup emptying cycle (e.g., preventing activation of the dock suction motor 1314). The lockout 1316 may include a lockout toggle 1318 movably (e.g., slidably) coupled to the cleaner mount 1306 and a plunger 1320. Movement of the lockout toggle 1318 causes the plunger 1320 to move between an extended position and a retracted position. For example, and as shown, the plunger 1320 may be configured to extend from and to at least partially retract into the cleaner mount 1306 in response to movement of the lockout toggle 1318. When in the extended position, plunger 1320 is configured to engage the latch actuator 320 (
[0053] The cleaner mount 1306 may further include charging contacts 1322. The charging contacts are configured to provide power to the power source 310 (
[0054]
[0055]
[0056] As shown, the lockout toggle 1318 includes an actuation channel 1400 and a retention channel 1402. The actuation channel 1400 is configured to receive an actuation pin 1404 of the lockout 1316. The actuation pin 1404 is configured to slide within the actuation channel 1400 from a first position (
[0057] Movement of the actuation pin 1404 within the actuation channel 1400 is caused by movement of the lockout toggle 1318 along a toggle axis 1405. As the lockout toggle 1318 moves along the toggle axis 1405, the actuation pin 1404 is caused to move along a pin axis 1407. The pin axis 1407 extends transverse to (e.g., at a perpendicular or non-perpendicular angle) the toggle axis 1405. For example, a substantially horizontal movement of the lockout toggle 1318 along the toggle axis 1405 may cause a corresponding substantially vertical movement of the actuation pin 1404 along the pin axis 1407. In some instances, at least one end of the actuation channel 1400 may include a pin recess 1409, wherein the pin recess 1409 is configured to encourage the actuation pin 1404 to be selectively retained within the pin recess 1409. For example, and as shown, the pin recess 1409 may be configured to encourage the actuation pin 1404 to be retained at the second position within the actuation channel 1400.
[0058] Movement of the actuation pin 1404 along the actuation channel 1400 from the first position to the second position is configured to cause the plunger 1320 to move from the retracted position to the extended position. In some instances, the elevation distance 1406 may be substantially (e.g., within 10%, 5%, 4%, 3%, 2%, or 1% of) equal to an extension distance 1410 of the plunger 1320 in the extended position.
[0059] The actuation pin 1404 is coupled to (e.g., directly or indirectly) the plunger 1320. For example, the actuation pin 1404 may be coupled to the plunger shuttle 1412, wherein the plunger 1320 is coupled to and/or extends from the plunger shuttle 1412. As such, as the actuation pin 1404 moves, the plunger shuttle 1412 and the plunger 1320 is caused to move with the actuation pin 1404.
[0060] The retention channel 1402 is configured to receive a retention pin 1414. The retention pin 1414 is configured to selectively retain the lockout toggle 1318 in the lockout enabled and lockout disabled positions. Application of a sufficient force on the lockout toggle 1318 will cause the retention pin 1414 to move within the retention channel 1402.
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[0064] As shown in
[0065] An example of a cleaning system, consistent with the present disclosure, may include a vacuum cleaner and a docking station. The vacuum cleaner may include a cleaner suction motor, a main body, the main body including a body inlet, and a dust cup coupled to the main body and fluidly coupled to the cleaner suction motor and the body inlet, the dust cup including an emptying opening and an openable door configured to selectively open and close the emptying opening. The openable door may include a retention assembly having a latching end, an actuation end, the actuation end and the latching end being on different sides of the openable door, and a latch disposed at the latching end and configured to move between a latched and an unlatched position. The vacuum cleaner may further include a latch actuator disposed at the actuation end of the retention assembly and configured to cooperate with the retention assembly to cause the latch to move from the latched position to the unlatched position. The docking station includes a collection bin, the docking station configured to cooperate with the vacuum cleaner to urge debris from the dust cup to the collection bin.
[0066] In some instances, the docking station may include a lockout, the lockout configured to selectively actuate the latch actuator when the vacuum cleaner is coupled to the docking station. In some instances, the lockout may include a lockout toggle, wherein movement of the lockout toggle causes a plunger to move between an extended position and a retracted position, the plunger being configured to actuate the latch actuator when in the extended position and to not actuate the latch actuator when in the retracted position. In some instances, the lockout may be further configured to actuate a toggle position switch, wherein a position of the toggle position switch is configured to indicate whether the lockout is in an emptying cycle locked out state or an emptying cycle enabled state. In some instances, the docking station may further include a dock suction motor and the dock suction motor is configured to be disabled when the toggle position switch indicates that the lockout is in the emptying cycle locked out state. In some instances, when the toggle position switch indicates that the lockout is in the emptying cycle enabled state, the dock suction motor may be configured to be enabled in response to the vacuum cleaner being coupled to the docking station. In some instances, the retention assembly may further include an actuator body configured to move along a body axis, movement of the actuator along the body axis is configured to cause a corresponding movement of the latch along a latch axis. In some instances, the latch axis may be substantially parallel to the body axis. In some instances, the actuator body may move along the body axis in a first direction and the latch may move along the latch axis in a second direction, the first direction being opposite the second direction. In some instances, the movement of the actuator body along the body axis may cause a pivotal movement in a connector and the pivotal movement of the connector causes the latch to move along the latch axis.
[0067] An example of a vacuum cleaner, consistent with the present disclosure, may include a cleaner suction motor, a main body, the main body including a body inlet, and a dust cup coupled to the main body and fluidly coupled to the cleaner suction motor and the body inlet, the dust cup including an emptying opening and an openable door configured to selectively open and close the emptying opening, the openable door including a retention assembly. The retention assembly may include a latching end, an actuation end, the actuation end and the latching end being on different sides of the openable door, and a latch disposed at the latching end and configured to move between a latched and an unlatched position. The vacuum cleaner may further include a latch actuator disposed at the actuation end of the retention assembly and configured to cooperate with the retention assembly to cause the latch to move from the latched position to the unlatched position.
[0068] In some instances, the retention assembly may further include an actuator body configured to move along a body axis, movement of the actuator along the body axis is configured to cause a corresponding movement of the latch along a latch axis. In some instances, the latch axis may be substantially parallel to the body axis. In some instances, the actuator body may move along the body axis in a first direction and the latch may move along the latch axis in a second direction, the first direction being opposite the second direction. In some instances, the movement of the actuator body along the body axis may cause a pivotal movement in a connector and the pivotal movement of the connector causes the latch to move along the latch axis.
[0069] An example of a docking station configured to cooperate with a vacuum cleaner to urge debris from a dust cup of the vacuum cleaner, consistent with the present disclosure, may include a base, an upstanding body extending from the base, a cleaner mount coupled to the upstanding body and configured to couple to the vacuum cleaner, a collection bin configured to collect debris from the dust cup of the vacuum cleaner, the collection bin being fluidly coupled to the cleaner mount via the upstanding body, and a lockout coupled to the cleaner mount and including a lockout toggle and a plunger, wherein movement of the lockout toggle causes the plunger to move between an extended position and a retracted position, wherein, when in the extended position, the plunger extends from the cleaner mount and, when in the retracted position, the plunger is at least partially retracted into the cleaner mount.
[0070] In some instances, the lockout may be further configured to actuate a toggle position switch, wherein a position of the toggle position switch is configured to indicate whether the lockout is in an emptying cycle locked out state or an emptying cycle enabled state. In some instances, the docking station may further include a dock suction motor and the dock suction motor is configured to be disabled when the toggle position switch indicates that the lockout is in the emptying cycle locked out state. In some instances, when the toggle position switch indicates that the lockout is in the emptying cycle enabled state, the dock suction motor may be configured to be enabled in response to the vacuum cleaner being coupled to the docking station. In some instances, the lockout may include a lockout frame configured to couple to the cleaner mount and a plunger shuttle coupled to the plunger and configured to slide within a shuttle channel of the lockout frame in response to movement of the lockout toggle, the lockout toggle being movably coupled to the lockout frame.
[0071] While the principles of the invention have been described herein, it is to be understood by those skilled in the art that this description is made only by way of example and not as a limitation as to the scope of the invention. Other embodiments are contemplated within the scope of the present invention in addition to the exemplary embodiments shown and described herein. Modifications and substitutions by one of ordinary skill in the art are considered to be within the scope of the present invention, which is not to be limited except by the following claims.