APPARATUS FOR CONNECTING SHED PANELS
20260002354 ยท 2026-01-01
Inventors
- Neil Ben Watson (Layton, UT, US)
- Kenneth William Taylor (Roy, UT, US)
- Jeremy Ross Wendt (Clinton, UT, US)
- Nathan Craig Jones (Sunset, UT, US)
- Paul Craig Branch (Layton, UT, US)
- Bryan Russell (Clearfield, UT, US)
- Dennis Norman (Syracuse, UT, US)
Cpc classification
E04B1/6104
FIXED CONSTRUCTIONS
International classification
E04B1/61
FIXED CONSTRUCTIONS
E04B1/343
FIXED CONSTRUCTIONS
Abstract
In one example, an apparatus, which may take the form of a portion of a shed, includes a first structure such as a first panel, a second structure such as a second panel, and a connector configured to releasably connect the first structure and the second structure together. The connector includes a body, an arm that is integral with the body and configured to be removably received in a receptacle cooperatively defined by the first structure and the second structure. The connector further includes a web connecting the arm to the body.
Claims
1. An apparatus, comprising: a first structure; a second structure; and a connector configured to releasably connect the first structure and the second structure together, and the connector comprises: a body; an arm that is integral with the body and is configured to be removably received in a receptacle cooperatively defined by the first structure and the second structure; and a web connecting the arm to the body.
2. The apparatus as recited in claim 1, wherein the arm includes a first portion connected to a lower surface of the body, and a second portion disposed at an angle greater than 90 degrees with respect to the first portion.
3. The apparatus as recited in claim 1, wherein the connector is in a form of a single piece structure.
4. The apparatus as recited in claim 1, wherein the connector comprises a protrusion extending upward from an upper surface of the body.
5. The apparatus as recited in claim 1, wherein the arm of the connector extends downward from a lower surface of the body.
6. The apparatus as recited in claim 1, wherein the connector comprises a single solid piece of plastic.
7. The apparatus as recited in claim 1, wherein the arm of the connector is configured to releasably engage an undercut of one of the first structure and the second structure when the connector is fully engaged with the receptacle.
8. The apparatus as recited in claim 1, wherein one or both of the first structure and the second structure comprises a respective blow-molded structure.
9. The apparatus as recited in claim 1, wherein the connector is configured to reside flush within the receptacle.
10. The apparatus as recited in claim 1, wherein a majority of an upper surface of the connector is flush with adjacent respective surfaces of the first structure and the second structure when the connector is fully received in the receptacle.
11. The apparatus as recited in claim 1, wherein the first structure and the second structure define a protrusion and a recess, respectively, configured and arranged to releasably engage each other.
12. The apparatus as recited in claim 11, wherein the protrusion comprises a fist, and the recess comprises a pocket.
13. The apparatus as recited in claim 11, wherein the protrusion and the recess collectively define a dovetail configuration.
14. The apparatus as recited in claim 11, wherein the first structure comprises multiple instances of the protrusion disposed along one or more edges of the first structure.
15. The apparatus as recited in claim 11, wherein the second structure comprises multiple instances of the recess disposed along one or more edges of the second structure.
16. The apparatus as recited in claim 11, wherein the protrusion and the recess comprise respective complementary wedge-shaped configurations.
17. The apparatus as recited in claim 11, further comprising a recess in communication with the receptacle and configured to accommodate a tool for removal of the connector.
18. The apparatus as recited in claim 11, wherein the apparatus comprises a portion of a shed.
19. The apparatus as recited in claim 11, wherein the first structure comprises multiple recesses disposed on a first edge of the first structure, and also comprises multiple protrusions disposed on an opposite second edge of the first structure.
20. The apparatus as recited in claim 11, wherein the first structure and the second structure each comprise a respective blow-molded shed panel.
21. A method for creating a feature in a molded part, comprising: inflating a parison of melted plastic; closing a mold about the parison, wherein the mold comprises a static feature arranged for contact with the parison when the mold is closed; adjusting a position of a moving core, located in the mold, from an extended position to a retracted position; with the retracted moving core and the static feature, imparting a feature to the plastic; and moving the moving core from the retracted position to the extended position, and removing the molded part from the mold.
22. The method as recited in claim 21, wherein the moving core is in the extended position while the parison is being created.
23. The method as recited in claim 21, wherein the moving core begins moving into the retracted position as the mold is closing and the parison begins to contact the moving core.
24. The method as recited in claim 21, wherein after the mold is closed, the plastic encloses the moving core and the static feature.
25. The method as recited in claim 21, wherein the moving core moves to the extended position as one or more ejectors extend to eject the molded part from the mold.
26. The method as recited in claim 21, wherein the moving core moves out of the feature as the mold is opened after creation of the molded part.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] In order to describe the manner in which at least some of the advantages and features of one or more embodiments may be obtained, a more particular description of embodiments will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. Understanding that these drawings depict only typical embodiments and are not therefore to be considered to be limiting of the scope of this disclosure, embodiments will be described and explained with additional specificity and detail through the use of the accompanying drawings.
NOTES REGARDING THE FIGURES
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DETAILED DESCRIPTION OF SOME EXAMPLE EMBODIMENTS
[0048] Various disclosed embodiments generally relate to structures, which may be made of plastic, that are configured to be releasably joined together with one or more connectors, which may likewise be made of plastic. While reference is made herein to shed panels, such example is only for the purposes of illustrating various aspects of one or more example embodiments, and is not intended to limit the scope of this disclosure, or the claims, in any way.
[0049] In one example embodiment, a structure comprises two panels configured to be releasably joined together by a connector configured to be removably received in a receptacle cooperatively defined by the panels. In one embodiment, a connector comprises a first complementary structure configured to releasably engage a second complementary structure cooperatively defined by the structures to be releasably joined. When the connector is fully received in the receptacle, an upper surface of the connector may be flush with the adjacent upper surfaces of the connected structures.
[0050] The connected structures may include additional, respective, complementary structures, examples of which may comprise a dovetail, or other, configuration, configured to be releasably engaged with each other. In this way, the structures can be connected together before the connector is inserted into the receptacle.
[0051] A receptacle according to one embodiment may be configured to include a lip and/or or other elements, which may be integrally formed with one of the structures to be connected so that when the connector is positioned in the receptacle, at least part of the connector resides beneath, and is retained by, the lip. Finally, the receptacle may comprise, or be positioned near, a ramp or other element that may enable a tool, such as a flathead screwdriver for example, to be inserted beneath the connector so that the connector may be pried out of the receptacle, although a tool is not necessarily required in any embodiment.
[0052] In one embodiment, structures, such as panels, that may be connected with a connector, may have a unitary single-piece construction that may be created using a blow-molding process, or other process. A connector according to one embodiment may comprise a solid, single piece of material, such as plastic. A connector may be created using injection molding, compression molding, or another process.
[0053] Embodiments, such as the examples disclosed herein, may be beneficial in a variety of respects. For example, and as will be apparent from the present disclosure, one or more embodiments may provide one or more advantageous and unexpected effects, in any combination, some examples of which are set forth below. It should be noted that such effects are neither intended, nor should be construed, to limit the scope of the claims in any way. It should further be noted that nothing herein should be construed as constituting an essential or indispensable element of any embodiment. Rather, various aspects of the disclosed embodiments may be combined in a variety of ways so as to define yet further embodiments. For example, any element(s) of any embodiment may be combined with any element(s) of any other embodiment, to define still further embodiments. Such further embodiments are considered as being within the scope of this disclosure. As well, none of the embodiments embraced within the scope of this disclosure should be construed as resolving, or being limited to the resolution of, any particular problem(s). Nor should any such embodiments be construed to implement, or be limited to implementation of, any particular technical effect(s) or solution(s). Finally, it is not required that any embodiment implement any of the advantageous and unexpected effects disclosed herein.
[0054] Example embodiments may provide various advantages relative to conventional structures and devices. For example, an embodiment may enable two structures, such as panels for example, to be quickly and releasably connected together, and taken apart, without requiring the use of any tools. Embodiments may comprise materials that do not rust or degrade when used outside. Various other advantages of one or more embodiments will be apparent from this disclosure.
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS
[0055] One of more disclosed embodiments generally relate to various structures, and elements for connecting, such as in a releasable manner for example, those structures. In one example embodiment, such structures may comprise panels of a shed, such as may be used outdoors for tool storage and/or other purposes. More generally, some example embodiments extend to any structures that may be releasably connected together using a connector, which may be reusable, such as the examples disclosed herein. An embodiment may comprise structures that may be releasably connected together with, or without, a connector.
A. General Aspects of Some Example Structures
[0056] Example structures and elements within the scope of this disclosure may be made of any suitable material, including plastics such as high-density polyethylene (HDPE). Depending upon the embodiment, a structure, such as a panel for example, may be formed by any of blow-molding, compression molding, roto-molding, injection molding, thermoforming, vacuum molding, twin sheet molding, drape molding, or any group of one or more of these. The molded structures may be hollow, or at least include one or more hollow portions. Such hollow portions may include, and/or be defined in whole or in part by, one or more tack-offs. As well, molded structures within the scope of this disclosure may include one or more compression molded elements that are integral with the molded structure.
[0057] In any of the disclosed embodiments, a blow molded structure may be in the form of a unitary, one-piece structure that is substantially hollow and/or includes a substantially hollow portion. Thus, such embodiments may have an interior that is partly, or completely, hollow. Such embodiments may also include, disposed in the interior, one or more depressions, sometimes referred to as tack-offs. In such embodiments, these tack-offs may be integrally formed as part of a unitary, one-piece structure during the blow-molding process. The depressions may extend from a first interior surface of the blow molded structure towards a second interior surface of the blow molded structure. The ends of one or more depressions may contact or engage the second surface, or the ends of one or more of the depressions may be spaced apart from the second surface by a distance. In some instances, one or more depressions on a first interior surface may be substantially aligned with corresponding depressions on a second interior surface, and one or more depressions on the first interior surface may contact one or more corresponding depressions on the second interior surface or, alternatively, one or more depressions on the first interior surface may be spaced apart from corresponding depressions on the second interior surface. In still other instances, depressions that contact each other and depressions that are spaced apart from each other may both be present in a blow molded structure. The depressions may be sized and configured to strengthen and/or reinforce the blow molded structure.
[0058] As well, example embodiments may include one or more parting lines which may comprise vestigial portions of plastic present on a molded part after molding has been completed. In general, the vestigial portions of plastic comprise plastic that has escaped into a joint between portions of a mold. Additionally, or alternatively, a finished molded part may include visible indicia, such as parting lines for example, where vestigial portions of plastic have been removed from a molded part, such as by grinding for example.
[0059] The vestigial portions of plastic, and the corresponding parting lines, may be formed, and/or located at, a junction of the halves of a mold, or mold portion, that is used to make the molded part. That is, the vestigial portions of plastic may be formed when two portions of a mold come together during a molding process.
[0060] Example embodiments may include elements such as parting lines. In some particular embodiments, a parting line may extend along part, or all, of a length of a molded element such as a panel. Embodiments may include one or more parting lines formed by compression molding, and/or one or more parting lines formed by blow molding.
[0061] One example embodiment of a connector may comprise a single solid piece of material, such as plastic for example. Such an embodiment of a connector may be created using injection molding, compression molding, and/or other manufacturing processes. One example embodiment of a connector may be produced using a blow-molding process.
B. Aspects of Some Example Embodiments
[0062] With reference now to
B.1 Aspects of an Example Connector
[0063] With reference to the Figures, particularly
[0064] As further indicated in the Figures, an arm 106 extends downward from a lower surface 108 of the connector 100. The arm 106 may have a generally L-shaped configuration. In an embodiment, a lower portion 106a of the arm 106 may be disposed at an angle greater than 90 degrees relative to an upper portion 106b of the arm 106. As a result of this configuration, the distance between the lower portion 106a of the arm 106 and the lower surface 108 may gradually increase as the lateral distance from the upper portion 106b increases, as shown in
[0065] Further aspects of the example connector 100 will be apparent from the following discussion of some example structures that may be releasably connected together with the connector 100. Such structures may comprise, for example, panels such as panels that may be included in a structure such as a shed.
B.2 Aspects of Some Example Structures
[0066] With continued reference to the Figures, including
[0067] As shown, the structure 200a may comprise an outwardly extending ledge 202a that defines a recess, or opening, 204a extending through the ledge 202a and having a perimeter that matches, in size and shape, the geometry of the recess 206b disclosed in
[0068] As further indicated in the Figures, the structure 200a may comprise a recessed portion 210a through which the opening 204a extends, and which is sized, configured, and located, to receive a portion of the connector 100. In one embodiment, the depth of the recessed portion 210a may the same as a thickness of the body 101 of the connector 100. In another embodiment, the depth of the recessed portion 210a may be greater, or less than, a thickness of the body 101.
[0069] While it may not be apparent from the Figures, a portion, or all of, a perimeter 212a of the recessed portion 210a, may comprise a lip or other structure that extends partway over the recessed portion 210a so as to retain the connector 100. The geometry, location, and extent, of the lip may be such as to prevent the connector 100 from inadvertently coming out of the recessed portion 210a, while still enabling a user to slightly elastically deform the lip and/or the connector 100 in order to remove the connector 100.
[0070] With continued reference to the Figures, an embodiment of the structure 200a may comprise a depression 214a, such as a ramp for example, that communicates with the recessed portion 210a. The depression 214a may be sized, configured, and located, to enable a user to use a tool such as a screwdriver for example, to lift the connector 100 out of the receptacle that is collectively formed and defined by the opening 204a, recess 206b, and recessed portion 210a. In one embodiment, a tool may not be required to lift the connector 100 and, for example, a user may use her finger to pry the connector 100 out of the receptacle.
B.3 Aspects of an Example Apparatus According to One Embodiment
[0071] With continued reference to the Figures, particularly
[0072] With particular reference to the examples of
[0073] Thus, when the connector 100 is inserted into the receptacle 207, the arm 106, by virtue of its angled configuration in one embodiment, gradually pulls the structures 200a and 200b together into releasable engagement, such as by compression of the structures 200a and 200b together, so that respective surfaces of the shelf 202b and ledge 202a of the structures 200b and 200a, respectively, come into contact each other. As well, the angled configuration of the arm 106 may facilitate gradual insertion of the arm 106 of the connector 100 into the receptacle 207. As noted earlier, the receptacle 207 may include a structure, such as a lip, that acts to retain the connector 100 in the position shown in
[0074] Following is a discussion of various aspects of one or more embodiments. For example,
C. Aspects of an Alternative Embodiment
[0075] With reference now to
D. Further Example Embodiments-Group 1
[0076] Following are some further example embodiments. These are not intended to limit the scope of this disclosure, or of any claims, in any way.
[0077] Embodiment 1. An apparatus, comprising: a first structure that defines one or more protrusions along an edge of the first structure; and a second structure that defines one or more recesses along an edge of the second structure, and the first structure and second structure are configured to be removably connected by engagement of the protrusions with respective ones of the recesses.
[0078] Embodiment 2. The apparatus as recited in any preceding embodiment, wherein one or both of the first structure and the second structure comprise a respective blow-molded structure with a hollow interior.
[0079] Embodiment 3. The apparatus as recited in any preceding embodiment, wherein the protrusions and the recesses together define a dovetail configuration along the edges of the first structure and the second structure when the first structure and the second structure are connected to each other.
[0080] Embodiment 4. The apparatus as recited in any preceding embodiment, wherein one or both of the first structure and the second structure comprise a respective panel.
[0081] Embodiment 5. The apparatus as recited in any preceding embodiment, wherein the protrusions and the recesses are integral with the respective structures that include them.
[0082] Embodiment 6. The apparatus as recited in any preceding embodiment, wherein the first structure comprises one or more recesses along a second edge of the first structure.
[0083] Embodiment 7. The apparatus as recited in any preceding embodiment, wherein the second structure comprises one or more protrusions along a second edge of the second structure.
[0084] Embodiment 8. The apparatus as recited in any preceding embodiment, wherein the protrusions and the recesses are configured to prevent lifting one of the first and second structures off of the other of the first and second structures when the first and second structures are connected together.
[0085] Embodiment 9. The apparatus as recited in any preceding embodiment, wherein the first structure and the second structure form a lap joint when they are connected together.
[0086] Embodiment 10. The apparatus as recited in any preceding embodiment, wherein the protrusions comprise respective pockets, and the recesses comprise respective fists.
[0087] Embodiment 11. The apparatus as recited in any preceding embodiment, further comprising a connector configured to engage both the first structure and the second structure and to releasably retain the first structure and the second structure together.
[0088] Embodiment 12. The apparatus as recited in embodiment 11, wherein a portion of the connector is in tension when the connector retains the first structure and the second structure together.
[0089] Embodiment 13. The apparatus as recited in any of embodiments 11-12, wherein the connector compresses the first structure and the second structure together when the connector is engaged with the first structure and the second structure.
[0090] Embodiment 14. The apparatus as recited in any of embodiments 11-13, wherein the connector is elastically deformed when the connector retains the first structure and the second structure together.
[0091] Embodiment 15. The apparatus as recited in any of embodiments 11-14, wherein the connector comprises a single-piece structure.
[0092] Embodiment 16. The apparatus as recited in any of embodiments 11-15, wherein when connected together, the first structure and the second structure are connected edge-to-edge.
[0093] Embodiment 17. The apparatus as recited in any of embodiments 11-16, wherein the connector is configured to be at least partly received in, and engage, a receptacle cooperatively defined by the first structure and the second structure when they are connected together.
[0094] Embodiment 18. The apparatus as recited in any of embodiments 11-17, wherein the receptacle is defined by respective recesses of the first structure and the second structure.
[0095] Embodiment 19. The apparatus as recited in any of embodiments 11-18, wherein the recesses are partly aligned with each other when the first structure and the second structure are connected together.
E. Further Example Embodiments-Group 2
[0096] Embodiment 1. An apparatus, comprising: a first structure; a second structure; and a connector configured to releasably connect the first structure and the second structure together, and the connector comprises: a body; an arm that is integral with the body and is configured to be removably received in a receptacle cooperatively defined by the first structure and the second structure; and a web connecting the arm to the body.
[0097] Embodiment 2. The apparatus as recited in any preceding embodiment, wherein the arm includes a first portion connected to a lower surface of the body, and a second portion disposed at an angle greater than 90 degrees with respect to the first portion.
[0098] Embodiment 3. The apparatus as recited in any preceding embodiment, wherein the connector is in a form of a single piece structure.
[0099] Embodiment 4. The apparatus as recited in any preceding embodiment, wherein the connector comprises a protrusion extending upward from an upper surface of the body.
[0100] Embodiment 5. The apparatus as recited in any preceding embodiment, wherein the arm of the connector extends downward from a lower surface of the body.
[0101] Embodiment 6. The apparatus as recited in any preceding embodiment, wherein the connector comprises a single solid piece of plastic.
[0102] Embodiment 7. The apparatus as recited in any preceding embodiment, wherein the arm of the connector is configured to releasably engage an undercut of one of the first structure and the second structure when the connector is fully engaged with the receptacle.
[0103] Embodiment 8. The apparatus as recited in any preceding embodiment, wherein one or both of the first structure and the second structure comprises a respective blow-molded structure.
[0104] Embodiment 9. The apparatus as recited in any preceding embodiment, wherein the connector is configured to reside flush within the receptacle.
[0105] Embodiment 10. The apparatus as recited in any preceding embodiment, wherein a majority of an upper surface of the connector is flush with adjacent respective surfaces of the first structure and the second structure when the connector is fully received in the receptacle.
[0106] Embodiment 11. The apparatus as recited in embodiment 1, wherein the first structure and the second structure define a protrusion and a recess, respectively, configured and arranged to releasably engage each other.
[0107] Embodiment 12. The apparatus as recited in embodiment 11, wherein the protrusion comprises a fist, and the recess comprises a pocket.
[0108] Embodiment 13. The apparatus as recited in any of embodiments 11-12, wherein the protrusion and the recess collectively define a dovetail configuration.
[0109] Embodiment 14. The apparatus as recited in any of embodiments 11-13, wherein the first structure comprises multiple instances of the protrusion disposed along one or more edges of the first structure.
[0110] Embodiment 15. The apparatus as recited in any of embodiments 11-14, wherein the second structure comprises multiple instances of the recess disposed along one or more edges of the second structure.
[0111] Embodiment 16. The apparatus as recited in any of embodiments 11-15, wherein the protrusion and the recess have complementary wedge-shaped configurations.
[0112] Embodiment 17. The apparatus as recited in any of embodiments 11-16, further comprising a recess in communication with the receptacle and configured to accommodate a tool for removal of the connector.
[0113] Embodiment 18. The apparatus as recited in any of embodiments 11-17, wherein the apparatus comprises a portion of a shed.
[0114] Embodiment 19. The apparatus as recited in any of embodiments 11-18, wherein the first structure comprises multiple recesses disposed on a first edge of the first structure, and comprises multiple protrusions disposed on an opposite second edge of the first structure.
F. Further Example Embodiments-Group 3
[0115] Embodiment 1. A method for creating a feature in a molded part, comprising: inflating a parison of melted plastic; closing a mold about the parison, wherein the mold comprises a static feature arranged for contact with the parison when the mold is closed; adjusting a position of a moving core, located in the mold, from an extended position to a retracted position; with the retracted moving core and the static feature, imparting a feature to the plastic; and moving the moving core from the retracted position to the extended position, and removing the molded part from the mold.
[0116] Embodiment 2. The method as recited in any preceding embodiment, wherein the moving core is in the extended position while the parison is being created.
[0117] Embodiment 3. The method as recited in any preceding embodiment, wherein the moving core begins moving into the retracted position as the mold is closing and the parison begins to contact the moving core.
[0118] Embodiment 4. The method as recited in any preceding embodiment, wherein after the mold is closed, the plastic encloses the moving core and the static feature.
[0119] Embodiment 5. The method as recited in any preceding embodiment, wherein the moving core moves to the extended position as one or more ejectors extend to eject the molded part from the mold.
[0120] Embodiment 6. The method as recited in any preceding embodiment, wherein the moving core moves out of the feature as the mold is opened after creation of the molded part.
[0121] Embodiment 7. The method as recited in any preceding embodiment, wherein the feature comprises an element of a dovetail configuration.
[0122] Although this disclosure has been described in terms of certain embodiments, other embodiments apparent to those of ordinary skill in the art are also within the scope of this disclosure. Accordingly, the scope of the disclosure is intended to be defined only by the claims which follow.
LIST OF REFERENCE NUMERALS
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