Bending apparatus for coiled tubing
11623263 ยท 2023-04-11
Inventors
Cpc classification
B21D26/041
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A bending apparatus for coiled tubing protects the entire path of coiled tubing from the reel to the injector, while still protecting a main controlled bend from the reel to the injector. The bending apparatus includes a conduit having a bend portion and a flexible portion. The main controlled bend is isolated in the bend portion, while a smaller adjustment bend is designed for the flexible portion. The changes in the upright angle from dispensing coiled tubing from different levels of the reel no longer cause damage. The changes in the lateral angle from dispensing coiled tubing from both sides of the reel no longer cause damage. A table mount can also be added to allow more adjustment for changes in the lateral angle.
Claims
1. A bending apparatus for coiled tubing, said apparatus comprising: a conduit having a proximal end and a distal end opposite said proximal end, wherein said proximal end is positioned relative to said distal end so as to determine a conduit bend angle of said conduit, wherein said conduit is comprised of: a bend portion having an injector end toward said proximal end and a spool end toward said distal end opposite said spool end, wherein said injector end is positioned relative to said spool end so as to determine a bend angle of said bend portion; and a flexible portion having a first flexible end toward said proximal end and a second flexible end toward said distal end and opposite said first flexible end, wherein said first flexible end is positioned relative to said second flexible end so as to determine a flexible bend angle of said flexible portion, wherein said conduit bend angle is comprised of said bend angle and said flexible bend angle, and wherein said flexible bend angle is less than said bend angle; and a table mount connected to said proximal end of said conduit, said table mount being comprised of a table plate at the proximal end; and a table base in swiveling engagement to said table plate, said conduit and said table plate being rotatable together relative to said table base.
2. The bending apparatus, according to claim 1, wherein said bend portion is between said flexible portion and said proximal end.
3. The bending apparatus, according to claim 1, wherein said flexible portion is between said bend portion and said proximal end.
4. The bending apparatus, according to claim 3, wherein said flexible portion is comprised of a support means, and wherein said support means is comprised of a first support bracket at said first flexible end, and a second support bracket at said second flexible end, and a plurality of support arms, each support arm being connected to said first support bracket and said table plate.
5. The bending apparatus, according to claim 1, wherein said bend portion is rigid, said bend angle being constant.
6. The bending apparatus, according to claim 1, wherein said bend portion is flexible, said bend angle being variable.
7. The bending apparatus, according to claim 1, further comprising: a proximal flange bracket at said proximal end; and a distal flange bracket at said distal end.
8. The bending apparatus, according to claim 1, wherein said bend portion is comprised of a plurality of impingement sleeves concentrically aligned with each other from said injector end to said spool end.
9. The bending apparatus, according to claim 8, wherein each impingement sleeve has an inner surface and an outer surface, and wherein each impingement sleeve is comprised of a core forming said inner surface, a shielding around said core, and a plurality of bearings on said inner surface, said outer surface or both.
10. The bending apparatus, according to claim 1, wherein said bend portion is lubricated, further comprising: a containment vessel at said proximal end.
11. The bending apparatus, according to claim 1, wherein said bend portion is pressurized.
12. The bending apparatus, according to claim 11, further comprising: means for pressurizing said bend portion from said injector end to said spool end, wherein the means for pressurizing comprises a pressure hose in fluid connection with said bend portion at said injector end.
13. The bending apparatus, according to claim 1, wherein said flexible portion is comprised of a support means, and wherein said support means is comprised of a first support bracket at said first flexible end, and a second support bracket at said second flexible end, and a plurality of support arms, each support arm being connected to said first support bracket and said second support bracket.
14. The bending apparatus, according to claim 1, further comprising an additional flexible portion, wherein said bend portion is between said flexible portion and said proximal end and said additional flexible portion is between said bend portion and said proximal end, wherein said additional flexible portion has an additional first flexible end toward said proximal end and an additional second flexible end toward said distal end and opposite said additional first flexible end, wherein said additional second flexible end is positioned relative to said additional first flexible end so as to determine an additional flexible bend angle of said additional flexible portion, wherein said conduit bend angle is comprised of said bend angle and said flexible bend angle and said additional bend angle, and wherein said additional flexible bend angle is less than said bend angle.
15. A bending apparatus for coiled tubing, the apparatus comprising: a conduit having a proximal end and a distal end opposite said proximal end, wherein said proximal end is positioned relative to said distal end so as to determine a conduit bend angle of said conduit, wherein said conduit is comprised of: a bend portion having an injector end toward said proximal end and a spool end toward said distal end opposite said spool end, wherein said injector end is positioned relative to said spool end so as to determine a bend angle of said bend portion; and a flexible portion having a first flexible end toward said proximal end and a second flexible end toward said distal end and opposite said first flexible end, wherein said second flexible end is positioned relative to said first flexible end so as to determine a flexible bend angle of said flexible portion, and wherein said conduit bend angle is comprised of said bend angle and said flexible bend angle; a bend support means, wherein said bend support means is comprised of a first bend support bracket at said injector end, a second bend support bracket at said spool end, and a plurality of support arms, each support arm is connected to said first bend support bracket and said second bend support bracket; and an additional flexible portion, wherein said bend portion is between said flexible portion and said proximal end and said additional flexible portion is between said bend portion and said proximal end, wherein said additional flexible portion has an additional first flexible end toward said proximal end and an additional second flexible end toward said distal end and opposite said additional first flexible end, wherein said additional first flexible end is positioned relative to said additional second flexible end so as to determine an additional flexible bend angle of said additional flexible portion, and wherein said conduit bend angle is comprised of said bend angle and said flexible bend angle and said additional bend angle.
16. A bending apparatus for coiled tubing, the apparatus comprising: a conduit having a proximal end, and a distal end opposite said proximal end, wherein said proximal end is positioned relative to said distal end so as to determine a conduit bend angle of said conduit, and wherein said conduit is flexible, said conduit bend angle being variable; a support means being comprised of a first support bracket at said proximal end, and a second support bracket at said distal end, wherein said support means is further comprised of a first plurality of support arms connected above said second support bracket and to a top side of said second support bracket, and a second plurality of support arms connected below said second support bracket and to a bottom side of said second support bracket; and means for pressurizing said conduit from said proximal end to said distal end, wherein said conduit is pressurized, and wherein the means for pressurizing comprises: a pressure hose in fluid connection to said conduit at said proximal end.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
(15) Bending coiled tubing is one step in the process of inserting the coiled tubing into a well through a wellhead. The coiled tubing is already known to be stored on a reel or spool and dispensed from the reel or spool. The coiled tubing is stored in a bent or curved configuration and is unraveled from the reel or spool only to be bent again so as to be aligned with an injector. The injector inserts the coiled tubing through a wellhead, usually under pressure. The protection of the coiled tubing during the step of bending and the devices to perform the bending are known in the prior art. However, there are additional risks for damage separate from the bending. In particular, the path from the reel or spool to the pressure neck and the path from the pressure neck to the injector have high risks for damage, that could render the coiled tubing non-functional or negatively affect the working life of the coiled tubing.
(16) The present invention is a bending apparatus 10 for coiled tubing to protect the entire path of coiled tubing from the reel to the injector, while still protecting the main controlled bend from the reel to the injector.
(17) The table mount 80 is connected to the proximal end 22 of the conduit 20. The table mount 80 is comprised of a table plate 82 connected to the proximal end 22, and a table base 84 in swiveling engagement to the table plate 82. The conduit 20 and the table plate 82 are rotatable together relative to the table base 84. The table base 84 can be fixed in position to the injector so that the conduit 20 can account for the change in lateral angles of the coiled tubing from the reel. The table base 84 is complementary to the conduit for adjusting to lateral angle changes of the coiled tubing from the reel.
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(20) The bend angle 36 avoids impingement between distal end 24 and proximal end 22. Analogous to the protection of prior art pressure necks and guides, the bend angle 36 of the bend portion 30 reduces bending stress and avoids kinks in the main controlled bend. The flexible bend angle 66 of the flexible portion 60 also avoids impingement between the distal end 24 and the proximal end 22. The flexible bend angle 66 can also reduce bending stress and avoid kinks in the main controlled bend. The flexible portion 60 just being flexible does not re-introduce the risk of damage from sharp bends and kinks. The flexible portion 60 of the present invention is defined by the flexible bend angle 66 such that the amount of flexibility of the flexible portion 60 is controlled and safe for coiled tubing.
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(22) In particular for
(23) All embodiments of the bending apparatus 10 in
(24) Embodiments of the apparatus 10 include means 50 for passage in and out the conduit 20.
(25) In some embodiments, the bend portion 30 can be comprised of a plurality of impingement sleeves 38 concentrically aligned with each other from the proximal end 22 to the distal end 24 as shown in
(26) In the embodiments of
(27) The bend portion 30 in
(28) The embodiment of
(29) Embodiments of the flexible portion 60 further include being comprised of a support means 70 as in
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(31) When the bend portion is also flexible, as shown in
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(33) Another alternate embodiment of the invention is shown in
(34) With the conduit 220 being flexible, support is needed to support the position of the distal end 224 relative to the proximal end 222. The support means 270 can be comprised of a first support bracket 272 at the proximal end 222 and a second support bracket 274 at the distal end 224. The second support bracket 274 can be attached to other structures to hold position of the distal end 224 for alignment with the coiled tubing from the reel. The other structures, such as braces and support arms 276 (
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(36) The alternate embodiment can also the conduit 220 being pressurized. There is a means 240 for pressurizing the conduit 220 from the distal end 224 to the proximal end 222. The means 240 for pressurizing includes a pressure hose 242 in fluid connection with the conduit at the proximal end 222. The pressure hose 242 can regulate the pressure within the conduit 220. Other components of the means 240 for pressurizing include pumps, seal, valves, and other known components. The alternate embodiments also include the conduit 220 being lubricated with a collection vessel 48 to remove lubricant as the coiled tube passes through the conduit 220 in both directions.
(37) The present invention provides a bending apparatus for inserting coiled tubing from a reel or spool and into a well through a wellhead. The bending apparatus protects the coiled tubing between the reel and the bending apparatus and between the bending apparatus and the injector of the wellhead. Between the reel and the bending apparatus, the upright angle of dispensing from the reel changes as coiled tubing is unraveled and raveled. The lateral angle of dispensing from a reel oscillates back and forth across the reel as coiled tubing is unraveled and raveled. The bending apparatus of the present invention includes a flexible portion to account for these changing angles, which prevents damage, such as tears, strains, and kinks. A table mount can provide a swiveling engagement to make additional adjustments for the changes in the lateral angle. In the present invention, the amount of swiveling can be reduced relative to the prior art. The present invention can fit more locations and require less movement.
(38) There is also a bend portion for safely and reliably bending the coiled tubing into the injector. The bend portion can have the same protections for the amount of bending, the rate of bending, and the force used to bend. The critical bend or main controlled bend can be isolated to the bend portion. The bend portion can also be pressurized for the equalization of the interior and exterior of the coiled tubing during bending.
(39) In some embodiments, the flexible portion can have less bend than the bend portion. The flexible portion is fine tuning of the alignment of the coiled tubing so that there are no tears, strains or kinks as the coiled tubing enters or exits the conduit. The flexible portion at the distal end of the conduit can adjust before the coiled tubing enters the bend portion. The flexible portion can also be at the proximal end to adjust after the coiled tubing exits the bend portion. The present invention further includes an adjustable support frame for the flexible portion. The flexible portion can adjust, but the flexible portion must also be sufficiently stable to remain aligned with the conduit.
(40) In other embodiments, there is an additional flexible portion. There can be flexible portions to adjust at both the distal end and the proximal end.
(41) There can also be a flexible bend portion. The critical bend can still be isolated to a flexible bend portion. Components, such as impingement sleeves, can still limit the flexibility so as prevent damage to the coiled tubing. Thus, the conduit can have a flexible bend portion and a flexible portion or be flexible from the distal end to the proximal end. These embodiments are still adjustable for the upright angle and lateral angle of dispensing the coiled tubing from a reel or spool, and these embodiments still require a support system for the flexible portion or flexible conduit.
(42) The foregoing disclosure and description of the invention is illustrative and explanatory thereof. Various changes in the details of the illustrated structures, construction and method can be made without departing from the true spirit of the invention.