SEMICONDUCTOR DEVICE AND MANUFACTURING METHOD
20260006874 · 2026-01-01
Inventors
- Gianpaolo ROMANO (Baden, CH)
- Giovanni ALFIERI (Möriken, CH)
- Andrei Mihaila (Rieden, CH)
- Yulieth Cristina ARANGO (Zürich, CH)
Cpc classification
H10D12/481
ELECTRICITY
International classification
H10D62/13
ELECTRICITY
H10D12/00
ELECTRICITY
Abstract
In one embodiment, the semiconductor device (1) comprises a semiconductor body (2), a gate electrode (33) and a first electrode (31), whereinthe semiconductor body (2) comprises a first region (21) which is a source region or an emitter region, and comprises a well region (22) located next to the first region (21), the first region (21) is of a first conductivity type and the well region (22) is of a second conductivity type, the well region (22) is separated from the gate electrode (33) by a gate insulator layer (4), the first region (21) is electrically contacted by means of the first electrode (31), in the first region (21) there is at least one current limiting region (5), andthe at least one current limiting region (5) is a sub-region of the first region (21) with a decreased electrical conductivity.
Claims
1. A semiconductor device comprising a semiconductor body, a gate electrode and a first electrode, wherein the semiconductor body comprises a first region which is a source region or an emitter region, and comprises a well region located next to the first region, the first region is of a first conductivity type and the well region is of a different, second conductivity type, the well region is adjacent to the gate electrode and is separated from the gate electrode by a gate insulator layer, the first region is electrically contacted by means of the first electrode which is a source electrode or an emitter electrode, in the first region there is at least one current limiting region, the at least one current limiting region is a sub-region of the first region with a decreased electrical conductivity, and the semiconductor device is of planar design so that the gate insulation layer and the gate electrode are applied on a planar section of a top side of the semiconductor body, the first region is located at the top side, and wherein either, seen in cross-section of the semiconductor body through the first region and through the gate electrode, the first region extends all around the at least one current limiting region in directions towards the well region so that the first region is embedded in the well region and so that the at least one current limiting region is embedded in the first region, or the at least one current limiting region is completely embedded in the first region so that, seen in cross-section of the semiconductor body, the first region is all around the at least one current limiting region.
2. The semiconductor device according to claim 1, wherein, seen in top view of the semiconductor body, the gate electrode as well as the first electrode overlap with the first region, and the at least one current limiting region is distant from the gate electrode as well as from the first electrode.
3. The semiconductor device according to claim 1, wherein, seen in top view of the semiconductor body, the first region completely extends between the at least one current limiting region and the first electrode as well as between the at least one current limiting region and the gate electrode, the at least one current limiting region is located between the first electrode and the gate electrode.
4. The semiconductor device according to claim 1, wherein the at least one current limiting region is completely embedded in the first region so that, seen in cross-section of the semiconductor body, the first region is all around the at least one current limiting region.
5. The semiconductor device according to claim 1, wherein a volume of the at least one current limiting region is at least 10% and at most 95% of an overall volume of the first region.
6. The semiconductor device according to claim 1, wherein an electrical conductivity of the at least one current limiting region is between 5% and 90% of an electrical conductivity of remaining regions of the first region, wherein a crystal lattice in the at least one current limiting region has by at least a factor of two more defects than the remaining regions of the first region.
7. The semiconductor device according to claim 1, wherein the semiconductor body further comprises a drift region which is of the first conductivity type and also comprises a second region which is a drain region or a collector region, wherein the drift region is located between the well region and the second region, wherein the semiconductor device further comprises a second electrode which is a collector electrode or a drain electrode, the second electrode is located on a side of the second region remote from the drift region, and wherein the semiconductor body is of SiC.
8. The semiconductor device according to claim 1, wherein, seen in top view of the semiconductor body, the gate electrode and the first electrode each extend along a straight line, the first region extends in parallel with the gate electrode and the first electrode, or wherein, seen in top view of the semiconductor body, the gate electrode and the first electrode each comprise a plurality of sub-sections arranged along at least one arrangement line, the first region extends between adjacent sub-sections of the gate electrode and the first electrode.
9. The semiconductor device according to claim 1, wherein there is the exactly one current limiting region in the first region.
10. The semiconductor device according to claim 1, wherein there is a plurality of the current limiting regions in the first region, the current limiting regions are distant from one another, seen in top view of the semiconductor body.
11. A manufacturing method for a semiconductor device according to claim 1, the method comprises: providing the semiconductor body, forming the first region and the well region in the semiconductor body, applying a mask layer on the semiconductor body, irradiation at least one portion of the first region defined by the mask layer with at least one of x-ray, electrons, protons, neutrons or ions so that the at least one current limiting region is created in the at least one irradiated portion, and applying the gate insulator layer as well as the gate electrode and the first electrode to the semiconductor body.
12. (canceled)
13. (canceled)
14. (canceled)
Description
[0070] In the figures:
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080] Further, the semiconductor device 1 comprises a gate electrode 33 which is separated from the semiconductor body 2 by means of a gate insulator layer 4. Further, there is a first electrode 31 which electrically contacts the first region 21 and the plug region 25. The gate insulator layer 4 and the first electrode 31 are located at a top side 20 of the semiconductor body 2. The top side 20 is of planar fashion. The gate electrode 33 and the first electrode 31 may each extend along a straight line along a direction perpendicular to the cross-section illustrated in
[0081] The gate insulator layer 4 may be of a metal oxide, a semiconductor oxide, a metal nitride and/or a semiconductor nitride. For example, the a gate insulator layer 4 includes one or a plurality of the following materials: SiO.sub.2, Si.sub.3N.sub.4, Al.sub.2O.sub.3, Y.sub.2O.sub.3, ZrO.sub.2, HfO.sub.2, La.sub.2O.sub.3, Ta.sub.2O.sub.5, TiO.sub.2.
[0082] For example, the first region 21 and the drift region 23 are n-doped and the well region 22 and the plug region 25 are p-doped. If the semiconductor device 1 is an insulated-gate bipolar transistor, IGBT or a reverse-conducting insulated-gate bipolar transistor, RC-IGBT, then the first region 21 is an emitter region and the first electrode 31 is an emitter electrode. If the semiconductor device 1 is a junction gate field-effect transistor, JFET, a metal-insulator-semiconductor field-effect transistor, MISFET, or a metal-oxide-semiconductor field-effect transistor, MOSFET, then the first region 21 is a source region and the first electrode 31 is a source electrode.
[0083] In the first region 21, there is a current limiting region 5. The current limiting region 5 is of the same material as the rest of the first region, for example, of SiC. However, due to irradiating the part of the first region 21 that constitutes the current limiting region 5, in the current limiting region 5 the electrical conductivity is decreased, compared with the rest of the first region 21.
[0084] Thus,
[0085] The current limiting region 5 runs along a straight line in parallel with the gate electrode 33 and the first electrode 31. The current limiting region 5 is located directly at the top side 20, like the first region 21. A depth of the first region 21 into the semiconductor body 2 exceeds a depth of the current limiting region 5 into the semiconductor body 2, starting from the top side 20. Towards the well region 22 in which the first region 21 is embedded, all around the current limiting region 5 there is the first region 21, seen in cross-section.
[0086] For example, the at least one current limiting region 5 is arranged mirror symmetrically in the first region 21, seen in top view as well as seen in cross-section. For example, seen in top view of the top side 20, the current limiting region 5 is arranged symmetrically in the first region 21 and between the electrodes 31, 33. Hence, there can be a line M of mirror symmetry concerning the current limiting region 5 and the first region 21.
[0087] The at least one current limiting region 5 can have different shapes and depths and can be uniform or also non-uniform along the direction perpendicular to the cross-section of
[0088] With the proposed at least one current limiting region 5, the current flows in a more resistive and/or constricted path. This effect leads to an increased value of the source resistance R.sub.S or correspondingly of an emitter resistance. Increasing the value of R.sub.S will turn into a reduction of the saturation current I.sub.SAT, during a short circuit condition. A depth d of the current limiting region 5 and its length L in parallel with the top side 20 and along the cross-section of
[0089] For example, the carriers' effective channel-to-contact path length Leff is a minimum of a local resistance r along all possible routes S with incremental elements s within the first region 21, including the at least one current limiting region 5, L.sub.eff=min .sub.s rds.
[0090] The semiconductor device 1 of
[0091] Further, in
[0092] This symmetric arrangement of
[0093] The current limiting regions 5, one per first region 21, of
[0094] Moreover, in
[0095] Further, according to
[0096] As in
[0097] For example, maximum doping concentrations of the first region 21, the second region 24 and the at least one plug region 25 are at least 110.sup.18 cm.sup.3 or are at least 510.sup.18 cm.sup.3 or at least 110.sup.19 cm.sup.3 and/or at most 510.sup.20 cm.sup.3 or at most 210.sup.20 cm.sup.3 or at most 110.sup.20 cm.sup.3. Further, a maximum doping concentration of the well region 22 and, thus, of a channel region next to the gate insulator layer 4 may be at least 510.sup.16 cm.sup.3 or at least 110.sup.17 cm.sup.3 and/or at most 510.sup.19 cm.sup.3 or at most 510.sup.18 cm.sup.3. Depending on the voltage class of the semiconductor device 1, a maximum doping concentration of the drift region 23 may be at least 110.sup.11 cm.sup.3 or at least 110.sup.12 cm.sup.3 or at least 110.sup.13 cm.sup.3 and/or at most 110.sup.17 cm.sup.3 or at most 510.sup.16 cm.sup.3 or at most 110.sup.16 cm.sup.3. For example, a thickness of the gate insulator layer 4 is between 10 nm and 250 nm or between 80 nm and 150 nm. These parameters may individually or collectively apply for all other embodiments, too.
[0098] Otherwise, the same as to
[0099] In
[0100] Contrary to what is shown in
[0101] According to
[0102] According to
[0103] For example, first the trough next to the top side 20 is formed by corresponding doping, and then the doping for the trough remote from the top side 20 is provided, for example, by using a different energy in an ion implantation step. Hence, the trough of
[0104] Both designs with a shallow or a deep first region 21 as shown in
[0105] For example, the length L of the current limiting region 5 is between 10% and 90% or between 40% and 80% or between 50% and 70% of a width B of the first region 21. This is possible as well in all other embodiments.
[0106] Otherwise, the same as to
[0107] According to
[0108] In case of one current limiting region 5 in the direction perpendicular to the gate electrode 33 and/or the first electrode 31, see
[0109] However, according to
[0110] For example, a distance Zs between adjacent current limiting regions 5 along the stripe is between 10% and 75% or between 10% and 40% of the width W and/or of the length extent V. The individual current limiting regions 5 in the stripe can be arranged in an equidistant manner or, other than shown in
[0111] Other than shown, the current limiting regions 5 need not be of square shape, seen in top view, but can also be of rectangular, hexagonal, regular or irregular polygonal or circular shape, seen in top view. The same applies for all other embodiments.
[0112] According to
[0113] There can be N stripes of the current limiting regions 5 between the electrodes 31, 33, where N is a natural number larger than or equal to two. For example, N is at most ten or is at most four. According to the example of
[0114] As shown in
[0115] However, this is not necessary. That is, current limiting regions 5 of different shapes and sizes can be combined with each other, and there can be different numbers K of current limiting regions 5 per stripe and/or different numbers N of current limiting regions 5 in the direction in parallel with the width L. For example, there are current limiting regions 5 of different widths W so that there may be rows in parallel with the direction along the width L having a single broad current limiting region 5 and alternating with rows having a plurality of narrower current limiting regions 5, by way of example.
[0116] In
[0117] Each one of the stripes of
[0118] The current limiting regions 5 of
[0119] Otherwise, the same as to
[0120] In the semiconductor device 1 of
[0121] By means of the length in parallel with the plane of projection of
[0122] Otherwise, the same as to
[0123] In the semiconductor device 1 of
[0124] For example, a layer thickness of the first region 21 all around the current limiting region 5 has a thickness of at least 5% or of at least 10% and/or of at most 30% or of at most 45% of an overall thickness of the first region 21 together with the embedded current limiting region 5.
[0125] The design of
[0126] Otherwise, the same as to
[0127]
[0128] It can be noted that the achieved reduction of a maximum saturation current I.sub.SAT,peak during short-circuit is larger than the increase of the resistance in the on-state, R.sub.DS,on. Since the energy the device is subjected to during short circuit is directly related to the maximum value of I.sub.SAT, the semiconductor devices 1 described herein improve the short-circuit withstanding time without significantly affecting the conduction losses.
[0129] In
[0130] Next, in step S3 at least one mask layer is provided on the top side 20 of the semiconductor body 2. Further, see step S4, at least one portion of the first region 21 defined by the mask layer is irradiated with at least one of x-ray, electrons, protons, neutrons or ions so that the at least one current limiting region 5 is created in the at least one irradiated portion. Then, in step S5, the gate insulator layer 4, the gate electrode 33 and the first electrode 31 are applied to the semiconductor body 2, and optionally the second electrode 32 as well.
[0131] In another step, not illustrated, the mask layer may partially or completely be removed, and the semiconductor device 1 may be finished.
[0132] The method steps S1 to S5 may not necessarily be performed in the stated order.
[0133] In
[0134] Hence, according to
[0135] Contrary to what is shown in
[0136] For example, the radiation R is composed of electrons, protons or neutrons with energies above about 0.1 MeV. With such a radiation, the crystal lattice of the material of the first region 21 can be damaged so that an increased number of point defects arise. Other than inflicting an increased defect density, it may alternatively or additionally be possible to neutralize the doping of the first region 21 by counter-doping, for example, so that the radiation R can also be composed of ions.
[0137] In
[0138] This stripe design can also be applied to the embodiments of
[0139] Otherwise, the same as to
[0140] Further, see
[0141] Otherwise, the same as to
[0142] The components shown in the figures follow, unless indicated otherwise, exemplarily in the specified sequence directly one on top of the other. Components which are not in contact in the figures are exemplarily spaced apart from one another. If lines are drawn parallel to one another, the corresponding surfaces may be oriented in parallel with one another. Likewise, unless indicated otherwise, the positions of the drawn components relative to one another are correctly reproduced in the figures.
[0143] The invention described here is not restricted by the description on the basis of the exemplary embodiments. Rather, the invention encompasses any new feature and also any combination of features, which includes in particular any combination of features in the patent claims, even if this feature or this combination itself is not explicitly specified in the patent claims or exemplary embodiments.
LIST OF REFERENCE SIGNS
[0144] 1 semiconductor device [0145] 2 semiconductor body [0146] 20 top side of the semiconductor body [0147] 21 first region (source region or emitter region) [0148] 22 well region [0149] 23 drift region [0150] 24 second region (drain region or collector region) [0151] 25 plug region [0152] 31 first electrode (source electrode or emitter electrode) [0153] 32 second electrode (drain electrode or collector electrode) [0154] 33 gate electrode [0155] 4 gate insulator layer [0156] 5 current limiting region [0157] 6 mask layer [0158] 9 comparative example of a semiconductor device [0159] B width of the first region [0160] d depth of the current limiting region [0161] D depth of the first region [0162] E1 first example of the semiconductor device [0163] E2 first example of the semiconductor device [0164] E3 first example of the semiconductor device [0165] L length of the current limiting region [0166] M line of mirror symmetry [0167] R radiation [0168] S method step [0169] T time in us [0170] J.sub.D current density in the drain region in A/cm.sup.2 [0171] V.sub.DS voltage between the drain electrode and the source electrode in V [0172] V length extent of the current limiting regions [0173] W with of an insular current limiting region [0174] Zs distance between current limiting regions along a stripe [0175] Zt distance between current limiting regions in a traverse direction