Massage roller assembly

Abstract

A massage roller assembly that includes a cylindrical main body portion that defines a roller axis and includes an outer roller surface and that includes a plurality of massage members. A plurality of radially extending tunnels are defined in the cylindrical main body portion and through the outer roller surface. The massage members are associated with the cylindrical main body portion and are each configured to reciprocate in a radial direction between a stowed position and a deployed position. In the deployed position at least a portion of the first and second massage members are positioned radially outwardly of the cylindrical main body portion.

Claims

1. A massage roller assembly comprising: a cylindrical main body portion that defines a roller axis and includes an outer roller surface, wherein a plurality of radially extending tunnels are defined in the cylindrical main body portion and through the outer roller surface; a plurality of massage members that include at least first and second massage members associated with the cylindrical main body portion, wherein each of the plurality of massage members is configured to reciprocate in a radial direction between a stowed position and a deployed position, and wherein in the deployed position, at least a portion of the first and second massage members are positioned radially outwardly of the cylindrical main body portion; at least one motor, wherein the at least one motor rotates a motor shaft, wherein the rotation of the motor shaft is converted to reciprocating motion to reciprocate the plurality of massage members between the stowed and deployed positions; and a plurality of push rod assemblies that each includes a distal end, wherein the plurality of massage members is respectively located at the distal ends of the plurality of push rod assemblies.

2. The massage roller assembly of claim 1, wherein the motor shaft rotates a counterweight that is operatively associated with at least one of the plurality of push rod assemblies.

3. The massage roller assembly of claim 1, wherein the motor shaft is a cam shaft that includes at least one cam path that moves at least the first massage member of the plurality of massage members between the stowed and deployed positions.

4. The massage roller assembly of claim 3, wherein the plurality of massage members are biased to the stowed position.

5. The massage roller assembly of claim 1, further comprising an outer cover that at least partially surrounds the cylindrical main body portion, wherein the plurality of massage members deflect the outer cover when moving from the stowed position to the deployed position.

6. The massage roller assembly of claim 1, further comprising an outer cover that at least partially surrounds the cylindrical main body portion, wherein the outer cover includes a plurality of massage protrusions that each defines a protrusion interior, wherein the plurality of massage members move radially outwardly into the protrusion interiors of the respective massage protrusions when moving to the deployed position.

7. The massage roller assembly of claim 1, wherein each of the plurality of radially extending tunnels includes a massage member recess, wherein the outer roller surface defines an outer surface extended that extends over the plurality of massage members recesses, and wherein in the stowed position, the plurality of massage members are positioned radially inwardly of the outer surface extended.

8. The massage roller assembly of claim 1, further comprising a controller that controls the reciprocation of the plurality of massage members.

9. The massage roller assembly of claim 8, wherein the plurality of massage members comprise at least a first set and a second set, wherein the controller is configured to reciprocate the first set separately from the second set.

10. The massage roller assembly of claim 8, wherein the controller is configured to move the first massage member to the stowed position and remain in the stowed position, thereby providing a protrusion.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is a perspective view of a massage roller assembly in accordance with a preferred embodiment of the present invention attached thereto;

(2) FIG. 2 is an exploded perspective view of the massage roller assembly;

(3) FIG. 3 is a cross-sectional end view of the massage roller assembly;

(4) FIG. 4 is a cross-sectional end view of a massage roller assembly in accordance with another embodiment of the present invention;

(5) FIG. 5 is perspective view of a drive train;

(6) FIG. 6 is a cross-sectional end view of an embodiment of a massage roller assembly;

(7) FIG. 7 is a schematic of a motor reciprocating two push rods; and

(8) FIG. 8 is a crank shaft that includes a plurality of push rods and massage members extending therefrom.

(9) Like numerals refer to like parts throughout the several views of the drawings.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

(10) The following description and drawings are illustrative and are not to be construed as limiting. Numerous specific details are described to provide a thorough understanding of the disclosure. However, in certain instances, well-known or conventional details are not described in order to avoid obscuring the description. References to one or an embodiment in the present disclosure can be, but not necessarily are references to the same embodiment; and, such references mean at least one of the embodiments. If a component is not shown in a drawing then this provides support for a negative limitation in the claims stating that that component is “not” present. However, the above statement is not limiting and in another embodiment, the missing component can be included in a claimed embodiment.

(11) Reference in this specification to “one embodiment,” “an embodiment,” “a preferred embodiment” or any other phrase mentioning the word “embodiment” means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment of the disclosure and also means that any particular feature, structure, or characteristic described in connection with one embodiment can be included in any embodiment or can be omitted or excluded from any embodiment. The appearances of the phrase “in one embodiment” in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Moreover, various features are described which may be exhibited by some embodiments and not by others and may be omitted from any embodiment. Furthermore, any particular feature, structure, or characteristic described herein may be optional. Similarly, various requirements are described which may be requirements for some embodiments but not other embodiments. Where appropriate any of the features discussed herein in relation to one aspect or embodiment of the invention may be applied to another aspect or embodiment of the invention. Similarly, where appropriate any of the features discussed herein in relation to one aspect or embodiment of the invention may be optional with respect to and/or omitted from that aspect or embodiment of the invention or any other aspect or embodiment of the invention discussed or disclosed herein.

(12) The terms used in this specification generally have their ordinary meanings in the art, within the context of the disclosure, and in the specific context where each term is used. Certain terms that are used to describe the disclosure are discussed below, or elsewhere in the specification, to provide additional guidance to the practitioner regarding the description of the disclosure. For convenience, certain terms may be highlighted, for example using italics and/or quotation marks: The use of highlighting has no influence on the scope and meaning of a term; the scope and meaning of a term is the same, in the same context, whether or not it is highlighted.

(13) It will be appreciated that the same thing can be said in more than one way.

(14) Consequently, alternative language and synonyms may be used for any one or more of the terms discussed herein. No special significance is to be placed upon whether or not a term is elaborated or discussed herein. Synonyms for certain terms are provided. A recital of one or more synonyms does not exclude the use of other synonyms. The use of examples anywhere in this specification including examples of any terms discussed herein is illustrative only, and is not intended to further limit the scope and meaning of the disclosure or of any exemplified term. Likewise, the disclosure is not limited to various embodiments given in this specification.

(15) Without intent to further limit the scope of the disclosure, examples of instruments, apparatus, methods and their related results according to the embodiments of the present disclosure are given below. Note that titles or subtitles may be used in the examples for convenience of a reader, which in no way should limit the scope of the disclosure. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this disclosure pertains. In the case of conflict, the present document, including definitions, will control.

(16) It will be appreciated that terms such as “front,” “back,” “top,” “bottom,” “side,” “short,” “long,” “up,” “down,” “aft,” “forward,” “inboard,” “outboard” and “below” used herein are merely for ease of description and refer to the orientation of the components as shown in the figures. It should be understood that any orientation of the components described herein is within the scope of the present invention.

(17) Referring now to the drawings, which are for purposes of illustrating the present invention and not for purposes of limiting the same, the drawings show a massage roller assembly 10 that includes an undulating outer surface. As shown in FIGS. 1-3, the massage roller assembly 10 generally includes a cylindrical main body portion 12 that defines a roller axis A1 and includes an outer roller surface 14, an outer cover 16 and a plurality of reciprocating massage members 18. The outer roller surface 14 of the cylindrical main body portion 12 is not necessarily the surface used for contact with a user. As shown in FIG. 3, the outer roller surface 14 is inside the outer cover 16. However, in the embodiment shown in FIG. 4, the outer cover is omitted.

(18) In a preferred embodiment, the massage roller assembly 10 includes an inner shell 20 that may include separate halves or portions. The inner shell 20 preferably houses the motor(s) 22 and one or more batteries. In a preferred embodiment, the motor 22 rotates a motor shaft and the rotational motion is converted to reciprocating motion to reciprocate one or more of the massage members 18 between the stowed and deployed positions. As shown in FIG. 2, in a preferred embodiment, the massage roller assembly 10 includes a cam shaft 24 that is co-axial with the roller axis A1. The cam shaft 24 includes a plurality of cam paths 26 that include one or more lobes 28 thereon.

(19) As shown in FIGS. 3-4, in a preferred embodiment, a plurality of radially extending tunnels 30 are defined in the cylindrical main body portion 12. A plurality of push rod assemblies 32 extend radially outwardly through tunnels 30. It will be appreciated that the term push rod assembly does not necessarily mean that the push rod assembly has more than one component. A single rod can be considered a push rod assembly. As is discussed herein, a number of different push rod assemblies can be part of the drive train that converts the rotational motion of the motor and motor shaft to reciprocating motion of the massage member. The push rod assemblies can cause the massage members 18 to have any desired amplitude or stroke. For example, the amplitude of reciprocation of a massage member between the stowed and the deployed position can be any number between 1 mm and 100 mm. The amplitude can also be adjustable, which can change the strength of the treatment provided to the user.

(20) In the embodiment shown in FIGS. 2-4, the push rod assemblies 32 include the massage members 18 on the distal end thereof. The proximal end of the push rod assemblies 32 are operatively connected to or ride along one of the cam paths 26 (see FIG. 3). In use, as the cam shaft 24 rotates, as the proximal end of a push rod assembly 32 rides over a cam lobe 28 the massage member 18 on the distal end of the push rod assembly 32 moves radially outwardly from the stowed position to the deployed position.

(21) The cam shaft 24 in FIG. 2 shows a number of different lobe combinations. This is shown to illustrate that one or more lobes can be located along a single cam path. It will be appreciated that the cam shaft (or multiple cam shafts) can be constructed so that it the massage members 18 are reciprocating outwardly in any number of different patterns. FIG. 2 also only shows a single push rod assembly 32 and massage member 18 to prevent the exploded view from being too cluttered.

(22) The push rod assemblies 32 are biased inwardly toward and/or against the cam paths so that the massage members 18 remain or are normally in the stowed position. Any method or components for biasing the push rod assemblies 32 is within the scope of the present invention. As shown in FIGS. 3-4, in a preferred embodiment, the massage roller assembly 10 includes a plurality of springs 34 positioned along the tunnels 30 that bias the push rod assemblies 32 radially inwardly. The springs 34 are housed in spring recesses 36 that are a part of the tunnels 30. In a preferred embodiment, the push rod assemblies 32 include a flange or disc 38 that the springs 34 push against to provide the bias. The springs also push against an end of the spring recess.

(23) As shown in FIGS. 2-4, in a preferred embodiment, the inner shell 20 includes a plurality of rod holes 40 defined therein through which the push rod assemblies 32 extend and that align with the tunnels 30. The massage roller assembly 10 includes end caps 42 that cap or cover the ends of the inner shell 20. The end caps 42 an house some or all of the electronics of the massage roller assembly. For example, the PCB 44 can be included on one of the end caps 42. FIG. 1 shows exemplary control buttons 46 that can be used in the control of the massage roller assembly 10.

(24) As shown in FIG. 1, in a preferred embodiment, the outer cover 16 includes a plurality of massage protrusions 48. The massage protrusions 48 define a protrusion interior 50 into which the massage members 18 reciprocate and/or are housed. In the embodiment shown in FIG. 3, in the stowed position, the massage members 18 are partially housed in massage member recesses 52 and partially housed in the massage protrusions 48. As shown in FIG. 3, as the massage members 18 move to the deployed position they push against and deflect or stretch the outer cover 16 and the associated massage protrusion 48 (see, e.g., the massage member 18 at the top of FIG. 3). In another embodiment, the massage members 18 may not push against the massage protrusion 48, but instead are reciprocated into the protrusion interior 50 (or further therein such that they take up more of the volume thereof). The point is for the massage member 18 to move outwardly so that it pushes against a user that is using the roller.

(25) In the embodiment of FIG. 4, where the outer cover is omitted, the massage members 18 are housed completely within the massage members recesses 52 and extend at least partially outside of the massage members recess 52 when deployed. When the massage members 18 are completely with in the massage member recesses 52 (or tunnels 30), the outer roller surface is essentially smooth. In other words, if the outer roller surface extended over the massage member recesses 52 (“the outer roller surface extended”), the outer roller surface extended would not extend through any of the massage members. Instead the massage members are positioned radially inward of the outer roller surface extended. In the deployed position, the massage members 18 extend through the outer roller surface extended and outside of the massage member recesses 52 and the tunnels 30. See the “outer roller surface extended” in FIG. 4 represented by dashed line Ll. In another embodiment, the massage members can include an outer surface that, when the massage member is positioned in the massage member recess, is substantially flush with the outer roller surface. In other words, when the massage members are in the stowed position the outer roller surface looks and feels smooth. Then, when the massage members move to the deployed position, they reciprocate outwardly from or with respect to the outer roller surface.

(26) As shown in FIG. 4 by the massage member 18 that is exploded from the distal end of the push rod assembly 32, the massage members can be removable so that they can be replaced by different massage members. This can change the strength or severity of the treatment provided by the massage roller. Any type of connection between the massage members and the distal ends of the push rod assemblies is within the scope of the present invention. As shown in FIG. 5, the massage member 18 can include a female connection member 54 and the push rod assembly 32 can include a male connection member 56 (see U.S. Pat. No. 10,617,588, the entirety of which is incorporated by reference in its entirety). In another embodiment, the massage member can include a male connection member and a female connection member can be included on the roller (or on the distal end of the push rod). If the same type of attachment system is used on the massage roller assembly 10 as the percussive therapy devices taught in the documents referenced herein the massage members can be advantageously swapped back and forth between the different devices.

(27) FIG. 5 shows a type of drive train 58 that can be used in the massage roller assembly of the present invention. The drive train 58 includes a brushless motor 22, counterweight 60, and push rod assembly 32, which includes reciprocating shaft 62, push rod 64 and male connection member 56 on the distal end thereof. The motor 22 can drive one or more push rod assemblies 32 and massage members 18. The massage roller assembly 10 can include multiple drive trains 58 or portions thereof including a single drive train for each massage member.

(28) FIG. 6 shows another embodiment of the massage roller assembly 10 that includes a plurality of motors 22 distributed in a generally circular or round pattern throughout the interior of the cylindrical main body portion 12 that drive or reciprocate one or more massage members 18. The motors in this embodiment push and pull or reciprocate the push rod assemblies 32 and the massage members 18. In another embodiment, a plurality of rotating cam or crank shafts can be distributed in a generally circular or round array or pattern (e.g., in the same positions as the motors 22 in FIG. 6). In this embodiment, each rotating shaft is rotated by a motor and can operate one or more rows of massage members.

(29) FIG. 7 shows an embodiment where a single motor operates oppositely extending push rod assemblies 32 and massage members 18. FIG. 8 shows an exemplary crank shaft 66 that can be used to reciprocate a plurality of push rod assemblies 32 and massage members 18.

(30) In a preferred embodiment, the massage roller assembly includes a controller that controls the motor(s) and/or the reciprocation of the massage members. For example, the controller can be a part of the PCB 44. The controller can include programming to provide different patterns of reciprocation of the various massage members. The controller can control such aspects as the stroke of the massage members and the speed or frequency of the reciprocation of the massage members. In a preferred embodiment, the massage members can be reciprocated outwardly and then stopped in the deployed or outward position to provide a peak or raised area that can be used for a user to “roll” thereon. For example, the user may place their hip flexor on the peak to treat that area based on their body weight and how it is generally understood that a massage or foam roller is used. This can be operated, for example, by a pause button.

(31) Unless the context clearly requires otherwise, throughout the description and the claims, the words “comprise,” “comprising,” and the like are to be construed in an inclusive sense, as opposed to an exclusive or exhaustive sense; that is to say, in the sense of “including, but not limited to.” As used herein, the terms “connected,” “coupled,” or any variant thereof, means any connection or coupling, either direct or indirect, between two or more elements; the coupling of connection between the elements can be physical, logical, or a combination thereof. Additionally, the words “herein,” “above,” “below,” and words of similar import, when used in this application, shall refer to this application as a whole and not to any particular portions of this application. Where the context permits, words in the above Detailed Description of the Preferred Embodiments using the singular or plural number may also include the plural or singular number respectively. The word “or” in reference to a list of two or more items, covers all of the following interpretations of the word: any of the items in the list, all of the items in the list, and any combination of the items in the list.

(32) The above-detailed description of embodiments of the disclosure is not intended to be exhaustive or to limit the teachings to the precise form disclosed above. While specific embodiments of and examples for the disclosure are described above for illustrative purposes, various equivalent modifications are possible within the scope of the disclosure, as those skilled in the relevant art will recognize. Further, any specific numbers noted herein are only examples: alternative implementations may employ differing values, measurements or ranges.

(33) Although the operations of any method(s) disclosed or described herein either explicitly or implicitly are shown and described in a particular order, the order of the operations of each method may be altered so that certain operations may be performed in an inverse order or so that certain operations may be performed, at least in part, concurrently with other operations. In another embodiment, instructions or sub-operations of distinct operations may be implemented in an intermittent and/or alternating manner.

(34) The teachings of the disclosure provided herein can be applied to other systems, not necessarily the system described above. The elements and acts of the various embodiments described above can be combined to provide further embodiments. Any measurements or dimensions described or used herein are merely exemplary and not a limitation on the present invention. Other measurements or dimensions are within the scope of the invention.

(35) Any patents and applications and other references noted above, including any that may be listed in accompanying filing papers, are incorporated herein by reference in their entirety. Aspects of the disclosure can be modified, if necessary, to employ the systems, functions, and concepts of the various references described above to provide yet further embodiments of the disclosure.

(36) These and other changes can be made to the disclosure in light of the above Detailed Description of the Preferred Embodiments. While the above description describes certain embodiments of the disclosure, and describes the best mode contemplated, no matter how detailed the above appears in text, the teachings can be practiced in many ways. Details of the system may vary considerably in its implementation details, while still being encompassed by the subject matter disclosed herein. As noted above, particular terminology used when describing certain features or aspects of the disclosure should not be taken to imply that the terminology is being redefined herein to be restricted to any specific characteristics, features or aspects of the disclosure with which that terminology is associated. In general, the terms used in the following claims should not be construed to limit the disclosures to the specific embodiments disclosed in the specification unless the above Detailed Description of the Preferred Embodiments section explicitly defines such terms. Accordingly, the actual scope of the disclosure encompasses not only the disclosed embodiments, but also all equivalent ways of practicing or implementing the disclosure under the claims.

(37) While certain aspects of the disclosure are presented below in certain claim forms, the inventors contemplate the various aspects of the disclosure in any number of claim forms. For example, while only one aspect of the disclosure is recited as a means-plus-function claim under 35 U.S.C. § 112, ¶6, other aspects may likewise be embodied as a means-plus-function claim, or in other forms, such as being embodied in a computer-readable medium. (Any claims intended to be treated under 35 U.S.C. § 112, ¶6 will include the words “means for”). Accordingly, the applicant reserves the right to add additional claims after filing the application to pursue such additional claim forms for other aspects of the disclosure.

(38) Accordingly, although exemplary embodiments of the invention have been shown and described, it is to be understood that all the terms used herein are descriptive rather than limiting, and that many changes, modifications, and substitutions may be made by one having ordinary skill in the art without departing from the spirit and scope of the invention.