Combustor for a gas turbine engine with ceramic matrix composite sealing element
11466858 · 2022-10-11
Assignee
- Rolls-Royce Corporation (Indianapolis, IN, US)
- Rolls-Royce North American Technologies Inc. (Indianapolis, IN, US)
Inventors
- Ted J. Freeman (Danville, IN, US)
- Aaron D. Sippel (Zionsville, IN, US)
- Jack D. Petty (Indianapolis, IN, US)
- Gregory W. Zeaton (Carmel, IN, US)
Cpc classification
F23R2900/00018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00012
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R3/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23R2900/00017
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A combustor for a gas turbine engine includes a combustor shell, a burner seal, and a burner seal retainer. The combustor shell includes metallic materials and is formed to define an interior combustion space. The burner seal includes ceramic matrix composite materials and is configured to extend through apertures formed in the combustor shell and the heat shield. The burner seal retainer is configured to retain the burner seal to the combustor shell.
Claims
1. A combustor for use in a gas turbine engine, the combustor comprising a combustor shell comprising metallic materials adapted to be mounted in a gas turbine engine and formed to define an interior combustion space, the combustor shell including an outer annular wall that extends circumferentially around a central reference axis, an inner annular wall arranged radially inward from the outer annular wall to provide the interior combustion space between the outer annular wall and the inner annular wall, and a dome panel coupled to axially-forward ends of the outer annular wall and the inner annular wall, the dome panel being formed to include a plurality of fuel nozzle apertures spaced circumferentially around the central reference axis, a burner seal comprising ceramic matrix composite materials and arranged to extend through one of the fuel nozzle apertures included in the plurality of fuel nozzle apertures along a burner seal axis, wherein the burner seal includes a burner seal body with an inlet end and an outlet end spaced axially from the inlet end and an inlet flange located at the inlet end that extends radially outward from the burner seal body relative to the burner seal axis, a heat shield arranged along an axially aft surface of the dome panel within the interior combustion space, the heat shield being formed to include a heat shield aperture that receives the burner seal, a burner seal retainer configured to engage the inlet flange of the burner seal to couple the burner seal to an axially forward surface of the dome panel in a fixed axial position, wherein the burner seal retainer is sized to retain the burner seal to the dome panel while allowing the burner seal to float in radial and circumferential directions to accommodate thermal growth of the dome panel and the burner seal retainer at an expansion rate not equal to an expansion rate of the burner seal, wherein the burner seal retainer includes a first retainer half-ring formed to include a first semi-circular channel and a second retainer half-ring formed to include a second semi-circular channel and the inlet flange is received in the first and second semi-circular channels when the burner seal retainer is installed on the burner seal, wherein each retainer half-ring includes a mount plate coupled to the axially forward surface of the dome panel, a link segment coupled to the mount plate and arranged to extend axially forward from the mount plate, and a retainer plate coupled to the link segment and spaced apart from the mount plate to provide the first and second semi-circular channels axially between the mount plate and the retainer plate, and wherein an outer radius of the mount plate is defined between the burner seal axis and a distal end of the mount plate, and the outer radius of the mount plate is greater than the radius of the fuel nozzle aperture and an outer radius of the link segment and the retainer plate, wherein a first anti-rotation pin extends axially through the retainer plate of at least one of the retainer half-rings and into the inlet flange to block rotation of the burner seal relative to the burner seal retainer about the burner seal axis, wherein the combustor further comprises a retainer bracket configured to retain each of the retainer half-rings together to enclose the inlet flange, the retainer bracket including an annular mount ring that extends axially from a first end to a second end fixed to the dome panel and a retention panel fixed to the first end of the annular mount ring and that extends radially inward toward the burner seal axis, wherein the retention panel of the retainer bracket has an aft surface engaged with a forward surface of the mount plate of each retainer half-ring, and wherein a second anti-rotation pin extends axially through the retention panel of the retainer bracket, the mount plate of at least one retainer half-ring, and into the dome panel.
2. The combustor of claim 1, wherein the outlet end has an outer diameter greater than the inlet end, the fuel nozzle aperture, and the heat shield aperture.
3. A combustor for use in a gas turbine engine, the combustor comprising a combustor shell comprising metallic materials adapted to be mounted in a gas turbine engine and formed to define an interior combustion space, the combustor shell including an outer annular wall that extends circumferentially around a central reference axis, an inner annular wall arranged radially inward from the outer annular wall to provide the interior combustion space between the outer annular wall and the inner annular wall, and a dome panel coupled to axially-forward ends of the outer annular wall and the inner annular wall, the dome panel being formed to include a plurality of fuel nozzle apertures spaced circumferentially around the central reference axis, a burner seal comprising ceramic matrix composite materials and arranged to extend through one of the fuel nozzle apertures included in the plurality of fuel nozzle apertures along a burner seal axis, wherein the burner seal includes a burner seal body extending axially from an axially-forwardmost, inlet end to an axially-aftmost, outlet end and an inlet flange located at the axially-forwardmost, inlet end that extends radially outward from the burner seal body relative to the burner seal axis, and a burner seal retainer configured to engage the inlet flange of the burner seal to couple the burner seal to an axially forward surface of the dome panel in a fixed axial position, wherein the burner seal retainer is sized to retain the burner seal to the dome panel while allowing the burner seal to float in radial and circumferential directions to accommodate thermal growth of the dome panel and the burner seal retainer at an expansion rate not equal to an expansion rate of the burner seal, wherein the inlet flange is spaced from the burner seal axis a first distance and a portion of the dome panel defining the fuel nozzle aperture is spaced apart from the burner seal axis a second distance greater than the first distance so that the burner seal is inserted through the fuel nozzle aperture from an aft side of the dome panel, and wherein the burner seal retainer includes a first retainer half-ring formed to include a first semi-circular channel and a second retainer half-ring formed to include a second semi-circular channel and the inlet flange is received in the first and second semi-circular channels when the burner seal retainer is installed on the burner seal, wherein each retainer half-ring includes a mount plate coupled to the axially forward surface of the dome panel, a link segment coupled to the mount plate and arranged to extend axially forward from the mount plate, and a retainer plate coupled to the link segment and spaced apart from the mount plate to provide the first and second semi-circular channels axially between the mount plate and the retainer plate, wherein a first anti-rotation pin extends axially through the retainer plate of at least one of the retainer half-rings and into the inlet flange to block rotation of the burner seal relative to the burner seal retainer about the burner seal axis, wherein the combustor further comprises a retainer bracket configured to retain each of the retainer half-rings together to enclose the inlet flange, the retainer bracket including an annular mount ring that extends axially from a first end to a second end fixed to the dome panel and a retention panel fixed to the first end of the annular mount ring and that extends radially inward toward the burner seal axis, wherein the retention panel of the retainer bracket has an aft surface engaged with a forward surface of the mount plate of each retainer half-ring, and wherein a second anti-rotation pin extends axially through the retention panel of the retainer bracket, the mount plate of at least one retainer half-ring, and into the dome panel.
4. The combustor of claim 1, wherein each retainer half-ring is joined directly to the dome panel to couple the burner seal to the dome panel in the fixed axial position.
5. The combustor of claim 1, wherein the distal end is spaced apart from a radially inner surface of the link segment to provide a gap between the inlet flange and the link segment to accommodate the expansion rate of the burner seal retainer.
6. The combustor of claim 1, wherein the mount plate has a proximal end and an inner radius is defined between the burner seal axis and the proximal end, and the inner radius of the mount plate is less than a radius of the fuel nozzle aperture.
7. A method of retaining a burner seal to a dome panel in a combustor of a gas turbine engine, the method comprising, forming the combustor from metallic materials to define an interior cavity, the combustor including a dome panel formed to include at least one fuel nozzle aperture that opens into the interior cavity, coupling a heat shield to an axially-aft side of the dome panel, the heat shield having a heat-shield aperture, inserting the burner seal through the fuel nozzle aperture and the heat-shield aperture from an aft side of the dome panel, the burner seal comprising ceramic matrix composite materials, and retaining the burner seal to an axially forward surface of the dome panel in a fixed axial position while allowing the burner seal to float in radial and circumferential directions to accommodate thermal growth of the dome panel at an expansion rate not equal to an expansion rate of the burner seal, wherein the burner seal includes: (i) a burner seal body that extends circumferentially around a burner seal axis and axially from an axially-forwardmost, inlet end to an outlet end spaced axially from the axially-forwardmost, inlet end and (ii) an inlet flange at the axially-forwardmost, inlet end that extends radially outward from the burner seal body relative to the burner seal axis and circumferentially around the burner seal axis, and the step of retaining the burner seal includes engaging the inlet flange with a burner seal retainer without fixing the burner seal in the radial and circumferential directions, and wherein the step of engaging the inlet flange includes enclosing the inlet flange with a first retainer half-ring formed to include a first semi-circular channel and a second retainer half-ring formed to include a second semi-circular channel, the inlet flange being received in the first and second semi-circular channels when the burner seal retainer is installed on the burner seal and the first and second retainer half-rings engaged with the forward surface of the dome panel to block movement of the burner seal axially aft through the fuel nozzle aperture, wherein each retainer half-ring includes a mount plate coupled to the axially forward surface of the dome panel, a link segment coupled to the mount plate and arranged to extend axially forward from the mount plate, and a retainer plate coupled to the link segment and spaced apart from the mount plate to provide the first and second semi-circular channels axially between the mount plate and the retainer plate, wherein a first anti-rotation pin extends axially through the retainer plate of at least one of the retainer half-rings and into the inlet flange to block rotation of the burner seal relative to the burner seal retainer about the burner seal axis, wherein the combustor further comprises a retainer bracket configured to retain each of the retainer half-rings together to enclose the inlet flange, the retainer bracket including an annular mount ring that extends axially from a first end to a second end fixed to the dome panel and a retention panel fixed to the first end of the annular mount ring and that extends radially inward toward the burner seal axis, wherein the retention panel of the retainer bracket has an aft surface engaged with a forward surface of the mount plate of each retainer half-ring, and wherein a second anti-rotation pin extends axially through the retention panel of the retainer bracket, the mount plate of at least one retainer half-ring, and into the dome panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(13) For the purposes of promoting an understanding of the principles of the disclosure, reference will now be made to a number of illustrative embodiments illustrated in the drawings and specific language will be used to describe the same.
(14) The arrangement of an illustrative combustor 10 in a gas turbine engine 110 is shown in
(15) The combustor 10 is an annular combustor and includes a combustor shell 12, a plurality of burner seals 14 that extend through corresponding fuel nozzle apertures 18 formed in the combustor shell 12, and a burner seal retainer 16 for each burner seal 14 as shown in
(16) The combustor shell 12 is made from metallic materials while each burner seal 14 is made from ceramic matrix composite (CMC) materials as shown in
(17) Each burner seal 14 is allowed to float relative to the combustor shell 12 to accommodate the different rates of thermal expansion between the combustor shell 12 and the burner seals 14. Each burner seal retainer 16 is configured to retain a corresponding burner seal 14 to the combustor shell 12 in a fixed axial position without directly fixing the burner seals 14 to the combustor shell 12 by other means such as rigid fasteners, welding, brazing, or the like. The burner seal retainer 16 is sized to allow movement of the burner seals 14 in radial and circumferential directions. In this way, binding stresses, which may be formed in the CMC materials due to the different rates of thermal expansion, are avoided to increase the durability of the components.
(18) The combustor shell 12 includes an outer annular wall 22, an inner annular wall 24, and a dome panel 26 coupled to axially-forward ends of the outer wall 22 and the inner wall 24 as shown in
(19) Although the combustor 10 includes a plurality of burner seals 14 and corresponding burner seal retainers 16, each burner seal 14 and each burner seal retainer 16 is identical in the illustrative embodiment. Accordingly, only one burner seal 14 and corresponding burner seal retainer 16 is referred to below.
(20) The burner seal 14 is sized to be inserted through a corresponding fuel nozzle aperture 18 along a burner seal axis 30 as shown in
(21) The burner seal retainer 16 is configured to couple the burner seal 14 to the dome panel 26 as shown in
(22) The burner seal retainer 16 includes a first retainer half-ring 42 and a second retainer half-ring 44 as shown in
(23) Each retainer half-ring 42, 44 includes a mount plate 50, 52, a link segment 54, 56, and a retainer plate 58, 60 as shown in
(24) The inlet flange 34 of the burner seal 14 has an outer diameter spaced apart from the burner seal axis 30 by a first distance 62. The fuel nozzle aperture 18 is spaced apart from the burner seal axis 30 by a second distance 64 as shown in
(25) The inlet flange 34 and the burner seal retainer 16 cooperate to block axial movement of the burner seal 14 relative to the dome panel 26 along the burner seal axis 30. All of this is done without any holes being drilled into the burner seal 14 and subsequently retained to the dome panel 26 with fasteners or other means that could affect the strength or durability of the burner seal 14. Each mount plate 50, 52 has a proximal end 66 and a distal end 68. An inner radius 70 is defined between the burner seal axis 30 and the proximal end 66. The inner radius 70 of the mount plates 50, 52 is less than the second distance 64 which is equal to a radius of the fuel nozzle aperture 18. An outer radius 72 of the mount plates 50, 52 is defined between the burner seal axis 30 and the distal end 68. The outer radius 72 of the mount plates 50, 52 is greater than the second distance 64.
(26) In the illustrative embodiment, the combustor 10 further includes a retainer bracket 82 configured to retain the first and second retainer half-rings 42, 44 together after they enclose the inlet flange 34 as shown in
(27) Anti-rotation pins 88, 90 may be provided to block rotation of the burner seal 14 and/or the burner seal retainer 16 about the burner seal axis 30 as shown in
(28) Another embodiment of a combustor 210 is shown in
(29) The combustor 210 includes a combustor shell 212, a burner seal 214, and a burner seal retainer 216. However, combustor 210 does not include a retainer bracket to couple the burner seal retainer 216 to the combustor shell 212. Instead the burner seal retainer 216 is coupled directly to the combustor shell 212 after installing the burner seal 214. The burner seal retainer 216 may be joined to the combustor shell 212 by welding, brazing, soldering, or any other suitable metal joining process. An anti-rotation pin 290 may be used to block rotation of the burner seal 214 relative to the burner seal retainer 216 about burner seal axis 230.
(30) Another embodiment of a combustor 310 is shown in
(31) The combustor shell 312 includes a dome panel 326. A fuel nozzle aperture 318 is formed in the dome panel 326. Although only one fuel nozzle aperture 318 is shown in
(32) The burner seal 314 is sized to be inserted through fuel nozzle aperture 318 along a burner seal axis 330 as shown in
(33) The burner seal retainer 316 is configured to couple the burner seal 314 to the dome panel 326 as shown in
(34) Each retainer half-ring 342, 344 includes a mount plate 350, 352, a link segment 354, 356, and a retainer plate 358, 360 as shown in
(35) In the illustrative embodiment, the combustor 10 further includes a retainer bracket 382 configured to retain the first and second retainer half-rings 342, 344 together after they enclose the inlet flange 334 as shown in
(36) To install the burner seal 314, the burner seal 314 is inserted through the fuel nozzle aperture 318 from an aft side of the dome panel 326 until inlet flange 334 protrudes axially forward of the retainer bracket 382. The retainer half rings 342, 344 are then positioned to enclose the inlet flange 334. The retention panel 386 includes a plurality of castellation tabs 387 that extend radially inward toward the burner seal axis 330 as shown in
(37) The retainer bracket 382 and the burner seal retainer 316 cooperate to provide a cam lock when castellation tabs 351, 353 move past castellation tabs 387 and the burner seal retainer 316 is rotated relative to the retention panel 382 so that the that castellation tabs 351, 353 are aligned with castellation tabs 387. The burner seal 314 and the burner seal retainer 316 are then fixed axially by being located axially between castellation tabs 387 and dome panel 326. Anti-rotation pins 355 may be inserted in to apertures 357 formed in one or more of the castellation tabs to block rotation of the burner seal retainer 316 relative to the retainer bracket 382.
(38) Another embodiment of a combustor 410 is shown in
(39) The combustor shell 412 includes a dome panel 426. A fuel nozzle aperture 418 is formed in the dome panel 426. Although only one fuel nozzle aperture 418 is shown in
(40) The burner seal 414 is sized to be inserted through fuel nozzle aperture 418 along a burner seal axis 430 as shown in
(41) The burner seal retainer 416 is configured to couple the burner seal 414 to the dome panel 426 as shown in
(42) The locator ring 435 includes a body ring 441 and a pair of mount flanges 443 arranged on opposite circumferential sides from one another on the body ring 441. The body ring 441 has an outer diameter that matches an outer diameter of the inlet flange 434. Both of the mount flanges 443 are at least partially offset axially from the body ring 441. The offset matches a thickness of the inlet flange so that the inlet flange 434 is flush with the mount flanges 443 when installed.
(43) Each retainer assembly 437 includes a fastener 445, a washer 447, and a nut 449. Each fastener 445 extends through an aperture formed in a corresponding mount flange 443 and the dome panel 426 and receives nut 449 to couple the locator ring 435 to the dome panel 426. Each washer 447 is located between a head of the fastener 445 and the mount flange 443 and extends outwardly from the fastener to overlap with the inlet flange 434. In this way, the washers 447 retain the burner seal 414 to the locator ring 435 and the dome panel 426.
(44) The ceramic matrix composite materials in the illustrative embodiments described herein may comprise silicon carbide fibers suspended in a silicon carbide matrix (SiC—SiC CMC), however, any suitable ceramic matrix composite composition may be used. The burner seals are made from silicon carbide fiber preforms that are infiltrated with ceramic matrix material. The fiber preforms may be a two-dimensional ply preform or a three-dimensionally woven or braided preform. Prior to infiltration, the preforms may be molded into a desired shape. Once molded into the desired shape, the fiber preforms are infiltrated with ceramic matrix material through chemical vapor infiltration to solidify and/or densify the fibers. The fiber preforms may be also be processed through other suitable processes such as slurry infiltration, melt infiltration and/or polymer infiltration and pyrolysis. Once densified, the finished ceramic matrix composite component may be machined to finalize the desired shape.
(45) In some embodiments, the combustor in a gas turbine operates at extremely high temperatures and, thus, challenges the capabilities of metallic alloys that are used to form the combustion chamber. SiC—SiC CMC may offer a higher temperature option to deal with this extreme environment. In addition, as environmental regulations on gas turbine emissions (ICAO regulations) become increasingly stringent over time, a greater fraction of the air entering the combustor may be needed for emissions control/reduction features in order to have a compliant engine design. As such, a smaller fraction of air may be available for adequate wall cooling in future combustors. The higher temperature-capable CMC material offers the capability of using less of the combustor air for cooling the structure. One location that may benefit from such a material change is the burner seal. The fuel nozzle inserts into the burner seal. The seal is fixed axially but is allowed to float in the radial and circumferential directions so as not to over constrain the fuel nozzle. One way of implementing a CMC burner seal is to hold it without allowing for too much movement due to the coefficient of thermal expansion mis-match.
(46) In some embodiments, a funnel shaped burner seal (or other shape designated by aero considerations) is inserted through the dome panel from the aft face forward as shown in
(47) In some embodiments, the retaining brackets or half-rings include castellated features that engage with equivalent but negative features in the dome panel to form a cam-lock arrangement as shown in
(48) While the disclosure has been illustrated and described in detail in the foregoing drawings and description, the same is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments thereof have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected.