TIRE BUILDING DRUM AND METHOD FOR TURNING-UP A TIRE COMPONENT
20260001292 ยท 2026-01-01
Inventors
Cpc classification
B29D2030/2621
PERFORMING OPERATIONS; TRANSPORTING
B29D30/32
PERFORMING OPERATIONS; TRANSPORTING
B29D2030/3214
PERFORMING OPERATIONS; TRANSPORTING
B29D30/26
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A tire building drum and a method are provided for turning-up a tire component. The tire building drum comprises a drum body that is rotatable about a drum axis, an inflatable turn-up bladder extending in a circumferential direction about the drum axis around the drum body for turning-up a tire component supported on said turn-up bladder, and a plurality of pressing arms for pressing against the turn-up bladder during the turning-up of the tire component. The tire building drum further comprises a plurality of hinges for hingably connecting the pressing arms to the drum body. The plurality of hinges is located underneath the turn-up bladder when the turn-up bladder is uninflated. The tire building drum is further provided with an underlay extending between at least one hinge of the plurality of hinges and the turn-up bladder in a radial direction.
Claims
1-23. (canceled)
24. A tire building drum comprising: a drum body that is rotatable about a drum axis; an inflatable turn-up bladder extending in a circumferential direction about the drum axis around the drum body for turning-up a tire component supported on said turn-up bladder; a plurality of pressing arms distributed in the circumferential direction around the drum body and located between the drum body and the turn-up bladder for pressing against the turn-up bladder during the turning-up of the tire component; and a plurality of hinges for hingably connecting the pressing arms to the drum body, wherein the plurality of hinges is located underneath the turn-up bladder when the turn-up bladder is uninflated, wherein the tire building drum is provided with an underlay sliding over the pressing arms and extending between at least one hinge of the plurality of hinges and the turn-up bladder in a radial direction perpendicular to the drum axis.
25. The tire building drum according to claim 24, wherein the underlay has a first end that is fixed to the drum body at a side of the plurality of hinges facing away from the plurality of pressing arms.
26. The tire building drum according to claim 24, wherein the drum body comprises a bead-lock section, wherein the underlay has a first end that is fixed to the drum body at a side of the plurality of hinges facing the bead-lock section.
27. The tire building drum according to claim 25, wherein the underlay has a second end opposite to the first end, wherein the second end rests on at least one pressing arm of the plurality of pressing arms.
28. The tire building drum according to claim 27, wherein the second end is free, unfixed or unrestrained to slide over said at least one pressing arm in an arm direction parallel to said at least one pressing arm.
29. The tire building drum according to claim 27, wherein the underlay is at least partially transformable from a cylindrical configuration into a conical configuration.
30. The tire building drum according to claim 24, wherein the underlay comprises an underlay body that is annular at a first end and split into a plurality of arm sections at a second end opposite to the first end.
31. The tire building drum according to claim 30, wherein each arm section of the plurality of arm sections is configured to extend along and rest on a respective pressing arm of the plurality of pressing arms.
32. The tire building drum according to claim 30, wherein the underlay body, at the plurality of arm sections, is transformable from a cylindrical configuration into a conical configuration.
33. The tire building drum according to claim 32, wherein the underlay body is provided with a plurality of slits splitting the underlay body into the plurality of arm sections.
34. The tire building drum according to claim 33, wherein the plurality of slits, in the cylindrical configuration of the underlay body, extends mutually parallel.
35. The tire building drum according to claim 33, wherein the plurality of slits extends over at least half of a length of the underlay body between the first end and the second end.
36. The tire building drum according to claim 30, wherein the underlay body comprises a plurality of bridge portions, wherein each bridge portion of the plurality of bridge portion interconnects a pair of arm sections of the plurality of arm sections at the first end, wherein each bridge portion has an elasticity in the circumferential direction that is greater than an elasticity in the circumferential direction of the respective pair of arm sections it interconnects.
37. The tire building drum according to claim 36, wherein the underlay body, at the plurality of arm sections, has a first thickness and, at the plurality of bridge portions, has a second thickness smaller than the first thickness.
38. The tire building drum according to claim 36, wherein the underlay body comprises a different material at the plurality of bridge portions compared to the plurality of arm sections.
39. The tire building drum according to claim 36, wherein the underlay body comprises a different configuration of layers at the plurality of bridge portions compared to the plurality of arm sections.
40. The tire building drum according to claim 36, wherein the underlay body comprises a laminate of a first layer with a first elasticity and a second layer with a second elasticity greater than the first elasticity, wherein the second layer is covered by the first layer at the plurality of arm sections and exposed at the plurality of bridge portions.
41. The tire building drum according to claim 30, wherein the underlay body is spliced into an annular configuration at the first end.
42. The tire building drum according to claim 25, wherein the underlay comprises a plurality of arm sections extending separately from the first end towards a second end opposite to the first end.
43. The tire building drum according to claim 42, wherein each arm section of the plurality of arm sections is configured to extend along and rest on a respective pressing arm of the plurality of pressing arms.
44. The tire building drum according to claim 24, wherein the underlay has a first end that is fixed to the drum body by one or more fasteners.
45. The tire building drum according to claim 44, wherein the one or more fasteners comprises a fastener of the group comprising: a pin, a bolt, a clamp or a ridge.
46. A method for turning-up a tire component using a tire building drum according to claim 24, wherein the method comprises the steps of: providing the underlay between the at least one hinge and the turn-up bladder in the radial direction; and supporting the turn-up bladder on the underlay at the at least one hinge during the turning-up of the tire component.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0033] The invention will be elucidated on the basis of an exemplary embodiment shown in the attached schematic drawings, in which:
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DETAILED DESCRIPTION OF THE INVENTION
[0043]
[0044] The tire building drum 1 is arranged, adapted or configured for shaping a carcass of a tire by turning-up a tire component T, in particular a pre-assembly, around a bead B. The pre-assembly typically includes an inner-liner, one or more body plies and a side wall.
[0045] As shown in
[0046] As best seen in
[0047] As shown in
[0048] The tire building drum 1 comprises a plurality of hinges 4 for hingably connecting the pressing arms 3 to the drum body 10. The hinges 4 are distributed about the drum axis S around the drum body 10. In this example, the hinges 4 are supported an annular arm support. The hinges 4 are located at a side of the pressing arms 3 facing the bead-lock section 11, i.e. the side of the pressing arms 3 closest to the bead-lock section 11. In other words, the pressing arms 3, in the arms-down position, extend from the hinges 4 in a direction away from the bead-lock section 11. Hence, the pivoting of the pressing arms 3 towards the arms-up position of
[0049] Note that, in this example, the second circumferential edge 22 of the bladder body 20 is clamped to the drum body 10 at a position between the bead-lock section 11 and the hinges 4. When the turn-up bladder 2 is uninflated, the fold 23 rests on the pressing arms 3 in a position outside of the area defined between the first circumferential edge 21 and the second circumferential edge 22. In other words, at least a part of the uninflated turn-up bladder 2 between the fold 23 and the second circumferential edge 22 covers the pressing arms 3. Moreover, the plurality of hinges 4 is located underneath or covered by the turn-up bladder 2 when said turn-up bladder 2 is uninflated.
[0050] As shown in
[0051] In this exemplary embodiment, the underlay 5 has an underlay body 50. The underlay body 50 comprises a layer of material that can effectively shield the hinges 4 from the turn-up bladder 2. In this example, the layer of material is inelastic or substantially inelastic, at least within the normal range of forces that are exerted onto the underlay body 50 during turning-up. Alternatively, the layer of material may be elastic in one direction only, for example the circumferential direction C.
[0052] In this example, the underlay body 50 is made from a durable material comparable to materials used in conveyor belts. The durable material may for example be a fabric. Alternatively, a metal may be used, for example a spring steel.
[0053] The underlay body 50 preferably has one or more of the following characteristics: [0054] the underlay body 50 has a friction coefficient on the pressing arms 3 that is lower, preferably eighty percent or less and most preferably fifty percent or less, than the friction coefficient of the turn-up bladder 2 on the pressing arms 3 if it was supported directly on the pressing arms 3; [0055] the underlay body 50 has a compression resistance along the pressing arms 3 that is higher, preferably at least one-hundred-and-twenty percent and most preferably at least one-hundred-and-fifty percent, than the compression resistance of the turn-up bladder 2 along the pressing arms 3; [0056] the underlay body 50 has a minimum bend radius before kinking that is greater, preferably at least one-hundred-and-twenty percent and most preferably at least one-hundred-and-fifty percent, than the minimum bend radius of the turn-up bladder 2; and [0057] the underlay body 50 has a thickness of at least one millimeter, and preferably at least two millimeters.
[0058] As shown in
[0059] To allow for fitting or mounting of the annular first end 51 of the underlay body 50 around the drum body 10, the underlay body 50 may initially be provided as a band of material, as shown in
[0060] At a second end 52, opposite to the first end 51, the underlay body 50 is supported by or rests on the plurality of pressing arms 3. The second end 52 is unfixed, free and/or unrestrained and therefore free to passively move or slide over the pressing arms 3 along the respective arm bodies 30 thereof. In other words, the second end 52 is slidable over the arm bodies 30 in the arm direction D.
[0061] The underlay body 50 is at least partially expandable, transformable or deformable from a cylindrical configuration, as shown in
[0062] The underlay 5 is mounted on the drum body 10 in such a way that each arm section 58 is extends along and rest on a respective pressing arm 3 of the plurality of pressing arms 3. Because of the slits 56, the arm sections 58 can be variably spaced apart in the circumferential direction C at the second end 52 in response to a change in orientation of the pressing arms 3. In particular, the arm sections 58 are spread apart to follow the spreading apart of the pressing arms 3 as they move or expand towards a greater diameter, corresponding to the conical configuration of
[0063] Each arm section 58 may have the same width or extent along the same arc length as the respective pressing arm 3 in the circumferential direction C, or it may be wider than the respective pressing arm 3 such that it also extends into the circumferential gap between subsequent pressing arms 3. As such, the arm sections 58 may also prevent that the turn-up bladder 2 is pinched or gets stuck between the pressing arms 3 when said pressing arms 3 are contracted inwards.
[0064] Note that the plurality of slits 56 extends over at least half of a length L of the underlay body 50 between the first end 51 and the second end 52. In this example, the slits 56 extend over at least seventy percent of said length L, and preferably at least ninety percent. Optionally, the slits 56 are terminated with appropriately formed slit ends 57, i.e. rounded slit ends 57 with a certain minimum radius, to prevent that the slits 56 tear into the underlay 5 beyond the respective slit ends 57 towards the first end 51.
[0065] The underlay 5 is further provided with mounting elements 59, in particular mounting holes, for receiving the aforementioned fasteners 7 for mounting of said underlay body 50 to the drum body 10. Alternatively, the underlay 5 may be held relative to the drum body 10 with the use of pins that fit in corresponding holes. For example, the fasteners 7 may be pins that fit in the mounting holes 59. In this situation, the turn-up bladder 2, when mounted over the underlay 5, may prevent that the pins leave the mounting holes in use. Conversely, the pins may be connected to or integrated with the underlay 5 and the mounting holes may be provided in the drum body 10. Again, the turn-up bladder 2, when mounted over the underlay 5, may prevent that the pins leave the mounting holes in use.
[0066]
[0067] Each bridge portion 106 interconnects a pair of arm sections 58 at the first end 51. In this example, the bridge portions 106 are the only parts of the underlay body 150 interconnecting the arm sections 58. In other words, the arm sections 58 are interconnected at the first end 51 solely by the bridge portions 106.
[0068] Each bridge portion 106 has an elasticity E in the circumferential direction C that is greater than an elasticity in the circumferential direction C of the respective pair of arm sections 58 it interconnects. As best seen in
[0069] The alternative underlay 105 has the technical advantage over the previously discussed underlay 5 that the bridge portions 106 allow for a diameter expansion of the underlay body 150, at least at the first end 51, for mounting of the underlay body 150 to the drum body 10, without the need of joining or splicing the alternative underlay 105 at the drum body 10. Hence, the alternative underlay 105 can be manufacturing and/or formed with a continuous or annular first end 51 prior to fitting or mounting of said alternative underlay 105 to the drum body 10. Moreover, the alternative underlay 105 can be removed from the drum body 10 without damaging the underlay body 150.
[0070]
[0071] If the second layer 262 has sufficient elasticity E in the circumferential direction C, it may also extend in the area between the arm sections 58 towards or even up to the second end 52, for example as an alternative to having the slits 56, provided that the second layer 262 does not hinder the operational range of the pressing arms 3.
[0072] It is further envisioned that, as an alternative to the laminated layers 261, 262, 263, the bridge portions 206 may comprise a different material with a different elasticity E to the material of the arm sections 58.
[0073]
[0074]
[0075] A method for turning-up a tire component T using the aforementioned tire building drum 1 and a use of any one of the aforementioned underlays 5, 105, 205, 305 in said tire building drum 1 will now be briefly elucidated with reference to
[0076] As shown in
[0077]
[0078] After the turning-up, the pressing arms 3 may be returned or contracted to their arms-down position of
[0079] It is to be understood that the above description is included to illustrate the operation of the preferred embodiments and is not meant to limit the scope of the invention. From the above discussion, many variations will be apparent to one skilled in the art that would yet be encompassed by the scope of the present invention.
LIST OF REFERENCE NUMERALS
[0080] 1 tire building drum [0081] 10 drum body [0082] 11 bead-lock section [0083] 2 turn-up bladder [0084] 20 bladder body [0085] 21 first circumferential edge [0086] 22 second circumferential edge [0087] 23 fold [0088] 3 pressing arm [0089] 30 arm body [0090] 4 hinge [0091] 40 arm support [0092] 5 underlay [0093] 50 underlay body [0094] 51 first end [0095] 52 second end [0096] 53 first splice edge [0097] 54 second splice edge [0098] 55 splice lip [0099] 56 slit [0100] 57 slit end [0101] 58 arm section [0102] 59 mounting element [0103] 7 fastener [0104] 9 drum shaft [0105] 105 alternative underlay [0106] 150 underlay body [0107] 106 bridge portion [0108] 205 further alternative underlay [0109] 250 underlay body [0110] 206 bridge portion [0111] 261 first layer [0112] 262 second layer [0113] 263 third layer [0114] 305 further alternative underlay [0115] 351 first end [0116] 358 arm section [0117] 359 mounting element [0118] 401 alternative tire building drum [0119] 405 further alternative underlay [0120] 407 fastener [0121] 410 drum body [0122] 412 groove [0123] A axial direction [0124] B bead [0125] C circumferential direction [0126] D arm direction [0127] E elasticity [0128] H1 first thickness [0129] H2 second thickness [0130] L length [0131] R radial direction [0132] S drum axis [0133] T tire component