MOLECULARLY ENGINEERED BRUSH-LIKE GRAFT COPOLYMERS AND COMPOSITIONS AND METHODS THEREOF
20260001980 ยท 2026-01-01
Assignee
Inventors
- Erfan DASHITIMOGHADAM (Chapel Hill, NC, US)
- Andrew KEITH (Chapel Hill, NC, US)
- Mohammad V. VARNOSFADERANI (Chapel Hill, NC, US)
- Sergei S. SHEIKO (Chapel Hill, NC, US)
- Mitchell MAW (Chapel Hill, NC, US)
Cpc classification
C08F285/00
CHEMISTRY; METALLURGY
C09D151/003
CHEMISTRY; METALLURGY
C08F290/044
CHEMISTRY; METALLURGY
C09J151/003
CHEMISTRY; METALLURGY
International classification
C08F285/00
CHEMISTRY; METALLURGY
C08F290/04
CHEMISTRY; METALLURGY
C09D151/00
CHEMISTRY; METALLURGY
Abstract
The subject matter described herein is directed to molecularly engineered brush-like graft copolymer elastomers and applications thereof. The developed formulation platform is based on the synthesis of brush-like graft copolymer networks with engineered macromolecular architecture composed of brush-like polymers, such as combs and bottlebrush polymers, and block copolymers composed of combinations of brush and linear blocks, with capability of bearing desired chemical functionalities, for example, brush side-chains, chain-ends, and/or brush backbone.
Claims
1. A hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single-molecule composition thereof, wherein the hybrid brush-like graft copolymer has an: ##STR00035## architecture, the hybrid brush-like graft copolymer comprising: a B block that is a residue of a first macromonomer; an A block that is a residue of a second macromonomer that is different than the first macromonomer; a g spacer; and, a backbone which is a polymer or copolymer; wherein the A block and the B block are selected to programmably predetermine the viscoelastic properties of the copolymer.
2. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the hybrid brush-like graft copolymer self-assembles due to microphase separation.
3. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 2, wherein the microphase separation forms physically distinct domains of linear polymer blocks dispersed within a matrix of the brush-like polymer blocks.
4. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the B block controls mechanical properties, and the A block controls phase separation properties.
5-7. (canceled)
8. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the viscoelastic properties are defined as one or more architectural parameters selected from the group consisting of ##STR00036##
9. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the adhesion property of the hybrid brush-like graft copolymer, single molecule composition is programmably determined through one of more of n.sub.sc, n.sub.g, and n.sub.x.
10. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the firmness and cohesive strength of the hybrid brush-like graft copolymer, single molecule composition is programmably determined through one of more of n.sub.bb, n.sub.A, and .sub.A.
11. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the backbone is a polymer of acrylate, methacrylate, styrene or copolymers thereof.
12. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the g spacer is a residue of acrylate, methacrylate, styrene or glycol.
13-14. (canceled)
15. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the g spacer is an acrylate/methacrylate copolymer.
16. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the first macromonomer is selected from the group consisting of residues of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polycaprolactams, polyoxazolines, poly(propylene fumarate), polynorbornenes, and polycarbonates and copolymers thereof.
17. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 16, wherein the first macromonomer is functionalized with aldehyde, isocyanate, amine, diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, carboxylic acid, alkoxy, oxime, acetoxy, amide, urea, guaiacol, furan or hydroxyl moieties.
18-20. (canceled)
21. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of claim 1, wherein the second macromonomer is selected from the group consisting of residues of, polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, polylactides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polylactams such as polycaprolactams, polyoxazolines, poly(propylene fumarate), polynorbornenes, and polycarbonates including any potential copolymers of the aforementioned chemistries; or is selected from the group consisting of vinyl polymers (e.g., polystyrene, poly(vinyl acetate), poly(acrylo nitrile), and poly(vinyl alcohol)), alkyl acrylate derivatives, alkyl methacrylate derivatives (e.g., poly(methyl methacrylate) and poly(benzyl methacrylate)), ether acrylate derivatives, ether methacrylate derivatives (e.g., poly(oligo (ethylene glycol) monomethyl ether methacrylate), olefin acrylate derivatives, olefin methacrylate derivatives, and olefin norbomene derivatives, and copolymers thereof.
22. (canceled)
23. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the first macromonomer is selected from the group consisting of residues of polyacrylates, polyolefins and polysiloxanes.
24. (canceled)
25. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of claim 1, wherein the second macromonomer is selected from the group consisting of residues of polystyrene, PMMA, PLA and PVC.
26. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of claim 1, wherein the hybrid brush-like graft copolymer is selected from the group consisting of poly[MMA-g-(PDMS/PMMA)], poly[MMA-g-(PnBA/PMMA)], poly[MMA-g-(PIB/PMMA)], poly[MMA-g-(PDMS/PS)], poly[MMA-g-(PnBA/PS)], poly[MMA-g-(PIB/PS)], poly[nBA-ran-MMA-g-(PDMS/PS)], poly[nBA-ran-MMA-g-(PnBA/PS)], poly[nBA-ran-MMA-g-(PIB/PS)], poly[nBA-ran-MMA-g-(PDMS/PMMA)], poly[nBA-ran-MMA-g-(PnBA/PMMA)] poly[nBA-ran-MMA-g-(PIB/PMMA)], poly[MMA-g-(PDMS/PLA)], poly[MMA-g-(PnBA/PLA)], poly[MMA-g-(PIB/PLA)], poly[MMA-g-(PDMS/PLGA)], poly[MMA-g-(PnBA/PLGA)], poly[MMA-g-(PIB/PLGA)], poly[MMA-g-(PDMS/PCL)], poly[MMA-g-(PnBA/PCL)], and poly[MMA-g-(PIB/PCL)].
27. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of claim 1, wherein the composition has been formed as a pressure sensitive adhesive; or, wherein the composition has been formed for pressure sensitive adhesive formulations.
28-29. (canceled)
30. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the composition is in the form of a three-dimensional shape that has been molded.
31. (canceled)
32. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of claim 1, wherein the composition is essentially free of solvents.
33. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of claim 1, wherein the composition is essentially non-leachable.
34. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of claim 1, wherein the composition does not comprise additional additive components.
35-38. (canceled)
39. A method of programmably predetermining the viscoelastic properties of a hybrid brush-like graft copolymer, the method comprising: i. preparing a mixture comprising a B block first macromonomer and an A block second macromonomer, wherein the first and second macromonomer are different from each other; and, ii. subjecting the mixture to polymerization selected from the group consisting of free radical polymerization (FRP), atom transfer radical polymerization (ATRP), SARA ATRP, anionic polymerization, and reversible addition-fragmentation chain-transfer polymerization (RAFT), ring opening polymerization, ring opening metathesis polymerization, metallocene polymerization, and coordination polymerization, wherein, a hybrid brush-like copolymer having an ##STR00037## architecture and programmably predetermined viscoelastic properties is prepared.
40-51. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
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and 50 J/m.sup.2, respectively.
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where, .sub.max is the maximum strain before adhesion failure.
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compared to commercial SIS which was also demonstrated by a hanging load test (inset). The bond formed by linear SIS fails with the weight of the load-free hanging apparatus, while the brush HMPSA is able to uphold a load of 62 lb/in.sup.2 (inset).
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Overlaying probe tack west curves of all brush HMPSAs according to the normalized strain rate ({dot over ()}.sub.R) reveals systematic control of debonding mechanisms. Debonding the probe below the Rouse rate
results in an elastic debonding mechanism where cavity growth is dominated by crack propagation in the plane of the interfacial bond. At higher rates, viscoelastic debonding occurs where interfacial cavities are able to expand into the bulk and form fibrils with increased strain.
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The sample [n.sub.sc=18, n.sub.g=8, n.sub.x=332] with .sub.R=3.9 s undergoes viscoelastic debonding (.sub.R{dot over ()}<1) with a characteristic tack peak followed by a decaying yielding plateau (second line from top). At the same pulling rate of {dot over ()}=1 s.sup.1, the sample [n.sub.sc=18, n.sub.g=4, n.sub.x=149] with .sub.R=0.8 s undergoes elastic debonding (.sub.R{dot over ()}<1) without a tack peak followed by an increase of stress due to higher firmness (=0.37) (top line). The sample [n.sub.sc=18, n.sub.g=8, n.sub.x=450] with characteristics (=0.24, .sub.R=2.5 s) shows an intermediary behavior with a smaller tack peak and a slight increase of stress with deformation (third line from top).
[0061]
DETAILED DESCRIPTION
[0062] The hybrid brush-like graft copolymers, such as A-g-B brush graft copolymers, described herein display extraordinary tunable control over viscoelastic properties and adhesive performance in an additive-free system to formulate materials for a wide range of applications without the use of chemical additives or altering the types of chemistries, and without the detrimental effects of uncontrolled leaching and phase transformations. Brush architecture unlocks unprecedented property control over viscoelastic and adhesive properties for a wide range of applications without the use of chemical additives. Specifically, the A-g-B architecture empowers wide-ranging control of network modulus, the Rouse time, and strain-stiffening with deformation by varying a distinct set of architectural parameters including side chain length, grafting density, and volume fraction of the A block. This compels unprecedented structural control of adhesive performance of materials covering almost 4 order of magnitude of the work of adhesion and 6 orders of magnitude of debonding rates, spanning both viscoelastic elastic debonding mechanisms. The ability to enhance the strain-stiffening behavior at large deformation prevents cohesive rupture, which in combination with the lack of additives, results in no residue on a substrate after debonding. The physical nature of A-g-B networks allows for hot-melt preparation and 3D printing of these PSAs with complex shapes. The ability to independently control n.sub.A and .sub.A allows tuning the flow temperature, T.sub.flow, for molding at moderate temperatures. Utilizing brush architecture, new chemistries to improve properties, such as solvent and UV resistance, can be introduced into HMPSA networks that had been previously thought unworkable for adhesives.
[0063] Described herein is the molecular design of hybrid brush-like graft copolymers with tissue-like mechanical properties and additive-free non-leachable formulations adaptable for molding, additive manufacturing, and recycling. Specifically, the disclosed hybrid brush-like graft copolymers include molecularly engineered non-leachable adhesive formulations and tissue-like elastomers with fine-tunable features (e.g., stress-strain behavior, adhesiveness, tackiness, firmness, viscoelasticity, chemical functionality). Embodiments described herein include compositions comprising hybrid brush-like graft copolymers that self-assemble into polymer networks with multiple chemically different side chains attached to network strands.
[0064] The side chains are programmed to play distinct roles such as, but not limited to, diluents, crosslinkers, plasticizers, tackifiers, or water uptake agents. Thus, these properties can be added to the copolymers without the use of additives. Chemical composition, architectural dimensions, and fractions of the chemically different side chains may be varied to enable accurate and independent tuning of physical characteristics including, but not limited to stress-strain response, storage modulus, loss modulus, adhesion, tackiness, softness, firmness, water sorption, softening temperature, and chemical functionality. Embodiments also include formulations comprising various building units (monomers, macromonomers, polymers, and copolymers) that are chemically and/or physically integrated into a brush-like polymer network. Other embodiments include the design of brush-like polymers (combs and bottlebrush polymers) and block copolymers (combinations of brush and linear blocks) capable of bearing desired chemical functionalities (e.g., on brush side chains, chain-ends, and/or brush backbone). Embodiments also include polymer network delivery methods including pre-molded bulk materials and injectable solution melts.
[0065] The subject matter described herein is also directed to a general materials design platform for molecular engineering of additive-free non-leachable materials with tissue-mimetic mechanical properties, strong adhesion, tunable water uptake, and molding, injection, and casting capabilities. The developed platform is based on the synthesis of brush-like graft copolymers as functional mesoblocks (e.g., sidechains, bottlebrush chains, comb polymers, linear-bottlebrush diblock copolymers, asymmetric/symmetric linear-bottlebrush-linear triblock copolymers, etc.) (
[0066] In embodiments, the subject matter described herein is directed to polymeric networks used for various biomedical applications, from reconstructive surgery to wearable electronics. Some materials may be soft, firm, strong, or damping however, implementing all four properties into a single material to replicate the mechanical properties of tissue has been inaccessible. Herein, we present the A-g-B brush-like graft copolymer platform as a framework for fabrication of materials with independently tunable softness and firmness, capable of reaching a strength of 10 mpa on par with stress-supporting tissues such as blood vessel, muscle, and skin. These properties are maintained by architectural control, therefore diverse mechanical phenotypes are attainable for a variety of different chemistries. Utilizing this attribute, we demonstrate the capability of the A-g-B platform to enhance specific characteristics such as tackiness, damping, and moldability.
[0067] In certain embodiments, pressure sensitive adhesives and vibration damping, materials demonstrate a particular viscoelastic variance as a function of frequency (within the 10.sup.2 to 10.sup.2 Hz range) at room temperature. This feature can be addressed by substitution of PDMS with polyisobutylene (PIB) side chains (
[0068] The presently disclosed subject matter will now be described more fully hereinafter. However, many modifications and other embodiments of the presently disclosed subject matter set forth herein will come to mind to one skilled in the art to which the presently disclosed subject matter pertains having the benefit of the teachings presented in the foregoing descriptions. Therefore, it is to be understood that the presently disclosed subject matter is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. In other words, the subject matter described herein covers all alternatives, modifications, and equivalents. In the event that one or more of the incorporated patents, literature and similar materials differs from or contradicts this application, including but not limited to defined terms, term usage, described techniques, or the like, this application controls. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in this field. All publications, patent applications, patents, and other references mentioned herein are incorporated by reference in their entirety. In the drawings, the relative sizes of regions or features may be exaggerated for clarity. This subject matter may, however, be embodied in many different forms and should not be construed as limited to the aspects set forth herein; rather, these aspects are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the subject matter to those skilled in the art.
I. Definitions
[0069] Unless otherwise defined, all terms (including technical and scientific terms) used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. It will be further understood that terms, such as those defined in commonly used dictionaries, should be interpreted as having a meaning that is consistent with their meaning in the context of the present application and relevant art and should not be interpreted in an idealized or overly formal sense unless expressly so defined herein. The terminology used in the description of the invention herein is for the purpose of describing particular aspects only and is not intended to be limiting of the invention. In case of a conflict in terminology, the present specification is controlling.
[0070] As used herein, the term programmably predetermined refers to encoding physical properties of polymer networks, such as modulus, damping factor, and work of adhesion in polymer network architecture through the selective, strategic incorporation of brush architecture into network strands. The purpose of programmably predetermined methods is to tune the viscoelastic and/or adhesive properties without changing the types of chemical components that make up the copolymer and/or without using additives. In certain embodiments, this programmability excludes the use of additives that materially affect viscoelastic and/or adhesive properties. In certain embodiments, architectural variations may lead to a change of chemical composition, which does not impact physical properties.
[0071] As used herein, polymer network refers to a polymer in which covalent cross-linking or non-covalent cross-linking (e.g., via chain entanglements, hydrogen bonding, or microphase separation) has occurred. Examples of polymer networks include, but are not limited to, polymer gels and elastomers.
[0072] As used herein, polymer refers to the product of a polymerization reaction in which one or more monomers are linked together. A polymer includes copolymers. Additionally, particular polymers are brush-like, crosslinked, or a mixture thereof.
[0073] As used herein, copolymer refers to a polymer resulting from the polymerization of two or more chemically distinct monomers.
[0074] As used herein, linear polymer refers to a polymer having side chains that are shorter than the spacer between neighboring side chains along the backbone or main chain of the polymer. When the spacer is negligibly short, linear polymer refers to a polymer having side chains that are shorter than the persistence length of the side chains. For example, a polymer chain with side chains, in which the spacer consists of two covalent bonds and side chain persistence length is ten covalent bonds long, is considered as a linear polymer. Examples of linear polymers include, but are not limited to, vinyl polymers with relatively short side chains or small side groups. When the side chains become longer than their persistence length, the polymer is no longer considered a linear polymer. Rather, the polymer is now considered a brush-like polymer as further detailed below. For example, poly(butyl acrylate) with n-butyl side groups is a linear polymer whereas poly(octadecyl acrylate) with n-octadecyl side chains is a brush-like polymer.
[0075] As used herein, hybrid brush-like graft copolymer refers to a copolymer comprising programmable combinations of different backbone monomers and grafted macromonomer side chains that serve different functions on the resulting properties, including oxymoronic properties such as softness and firmness, elasticity and adhesion, hydrophobicity and water uptake.
[0076] As used herein, comb-like polymer block refers to a brush-like polymer block in which the spacer length is significantly shorter than the side chain contour length, yet it is longer than the square-root of the side chain length. For example, a comb-like polymer block could have poly(butyl acrylate) side chains with a degree of polymerization of 100 separated by a poly(butyl acrylate) spacer with a degree of polymerization of 30 (30<<100).
[0077] As used herein, the term bottlebrush-like polymer block and the like refers to a polymer block having side chains that are significantly longer than the spacer between neighboring side chains along the backbone or main chain of the polymer. Thus, without wishing to be bound by theory, the side chains can be at least more than two monomeric units long, more than 3 monomeric units long, more than 4 monomeric units long, more than 5 monomeric units long, more than 6 monomeric units long, more than 7 monomeric units long, or more than 8 monomeric units long, so long as the spacer is shorter than the square-root of the side chain length. For example, a bottlebrush-like polymer block could have poly(butyl acrylate) side chains with a degree of polymerization of 100 separated by a poly(butyl acrylate) spacer with a degree of polymerization of 2 (2<<<100).
[0078] As used herein, backbone refers to a chain of covalently bound monomers used for copolymerization of macromonomers of A block, B block and spacers, g. The copolymer thus comprises the backbone and side chains or grafted chains.
[0079] As used herein, binding functionality refers to a chemical group capable of binding polymer blocks, e.g., linear polymer blocks. In various aspects, a binding functionality is capable of covalently binding polymer blocks; however, non-covalent binding (e.g., via hydrogen bonds, ionic bonds, and van der Waals forces) are also envisioned. Examples of binding functionality es include, but are not limited to, maleimide moieties, vinyl moieties, acrylate moieties, methacrylate moieties, hydroxyl moieties, amino moieties, carboxylic acid moieties, amide moieties, urea moieties, and furan moieties.
[0080] As used herein, elastic modulus refers to the degree of stiffness of a polymer network). Thus, in various aspects, a polymer network has an elastic modulus of less than about 10.sup.6 Pa, less than about 10.sup.5 Pa, or less than about 10.sup.4 Pa.
[0081] As used herein, softness refers to a polymer network's elastic modulus.
[0082] As used herein, strain-stiffening parameter refers to the ability of a polymer network to increase its stiffness, i.e., increase in the polymer network's elastic modulus during deformation.
[0083] As used herein, firmness refers to a polymer network's degree of strain-stiffening.
[0084] As used herein, strength refers to the degree of maximum load or stress a polymer network can withstand before rupture.
[0085] As used herein, adhesion refers to the degree of which a polymer network adheres to a substrate.
[0086] As used herein, tackiness refers to the degree of adhesion of a polymer network at short time scales.
[0087] As used herein, reversible molding refers to the ability of a polymer network to make a shape and then disassemble that shape, if needed, followed by re-assembly into a different shape. Without wishing to be bound by theory, molding can be done from solution state or from melt state.
[0088] As used herein, the term engineered refers to a predetermined shape or constituency of a composition, as opposed to random.
[0089] As used herein, the term non-leachable refers to a composition that does not appreciably leach components neither spontaneously nor under the effect of an external stimulus, e.g. deformation. Specifically, in certain embodiments, the compositions described herein do not appreciably leach components. Lack of appreciable leaching or substantially free of leaching are of the same degree.
[0090] As used herein, with respect to a pressure sensitive adhesive, the term bonding and bonded refers to the adherence of the pressure sensitive adhesive to a substrate, such that the pressure sensitive adhesive and the substrate are adhesively bonded.
[0091] As used herein, with respect to a pressure sensitive adhesive, the term debonding refers to an on-demand ability to reduce the strength of an adhesive bond at will for the purpose of facilitating the separation of the pressure sensitive adhesive from a substrate to which the pressure sensitive adhesive is adhesively bonded.
[0092] As used herein, biocompatible refers to materials that are not unduly reactive or harmful to a subject upon administration.
[0093] As used herein, the terms contacting and mixing and the like refer to reagents, such as macromonomers, in close proximity so that a reaction may occur.
[0094] As used herein, ambient temperature or room temperature refers to a temperature in the range of about 20 to 25 C.
[0095] As used herein, the term substantially refers to the complete or nearly complete extent or degree of a component, or an action, characteristic, property, state, structure, item, or result. The exact allowable degree of deviation from absolute presence of such a component, or an action, characteristic, property, state, structure, item, or result may in some cases depend on the specific context. However, generally speaking, substantially will be so near as to have the same overall result as if absolute and total extent or degree were obtained. The use of substantially is equally applicable when used in a negative connotation to refer to the complete or near complete lack of a component, or an action, characteristic, property, state, structure, item, or result. For example, a composition that is substantially free of leaching would either completely lack leaching or so nearly completely lacking that the effect would be the same as if it completely lacked leaching. In other words, a composition that is substantially free of leaching may still actually leach as long as there is no measurable effect thereof, for example, trace amounts, or may contain a de minimis amount or significantly reduced amount of an additive and still exhibit the desired property. As used herein, essentially free means a component, or an action, characteristic, property, state, structure, item, or result is not present or is not detectable. This is also referred to as essentially additive free. A composition that is free of leaching would not contain a leachate as a component. That is, the composition does not comprise a plasticizer or tackifier, or the like that modulates a viscoelastic property. This is also referred to as additive free.
[0096] As used herein, the term single molecule composition refers to a hybrid brush-like graft copolymer where only the components that make up the copolymer are present, as opposed to multicomponent systems that contain polymer blocks and additives that are used to obtain a desired viscoelastic profile.
[0097] As used herein, and/or refers to and encompasses any and all possible combinations of one or more of the associated listed items, as well as the lack of combinations when interpreted in the alternative (or)
[0098] The term about as used herein when referring to a measurable value, such as, for example, an amount or concentration and the like, is meant to encompass variations of 20%, 10%, 5%, 1%, 0.5%, or even 0.1% of the specified amount. A range provided herein for a measurable value may include any other range and/or individual value therein.
[0099] Additional definitions may also be provided below.
II. A-g-B Graft Copolymers and Methods of Preparation
[0100] Combining softness, firmness, strength, and damping into a neat material is incompatible with current polymer network designs, yet such a combination is commonplace in biological tissues. Initially very soft tissues (Young's modulus: E.sub.010.sup.2-10.sup.5 Pa) stiffen rapidly with deformation, empowering up to a 1000-fold modulus increase (aka firmness) and the ability to withstand >10 MPa stress-at-break for protection of delicate organs against accidental rupture. Additional protection is provided a relatively high damping factor (tan ) ranging from 0.1 of skin to 0.7 of brain tissue, which allows for absorbing shocks and vibrations in a broad frequency range.
[0101] Soft tissues are protected from accidental trauma by two intrinsic defense mechanisms: strain-adaptive stiffening and shock absorbance. Although many synthetic materials can replicate tissue softness, matching tissue strength and viscoelastic response remains challenging. Disclosed herein is the A-g-B brush-like graft copolymer platform for the design of thermoplastic elastomers as a framework for full replication of tissue softness, firmness, strength, and energy dissipation. While the bottlebrush B-block facilitates material softness, microphase separation of randomly grafted A-blocks yields a reversible physical network that concurrently enhances mechanical resilience and damping. Unlike the conventional one molecule-one strand approach to the network construction, one A-g-B molecule spans multiple meshes, which reinforces the integrity of the stress-supporting scaffold. Furthermore, the design-by-architecture approach empowers architectural programming of mechanical properties at a given chemical composition by adjusting dimensions of the A and B blocks. Reciprocally, the platform allows tuning of the A-g-B chemistry at a given architecture for a desired mechanical profile to satisfy application specific needs, such as moldability, tackiness, and controlled swellability. The synergistic combination of the architectural and chemical control enables precise and predictable property regulation of elastomeric materials for a broad range of practical applications including but not limited to biomedical devices, pressure-sensitive adhesives, and additive manufacturing.
[0102] An A-g-B architecture refers to a copolymer having a backbone as described herein, wherein covalently attached to the backbone are B blocks as described herein, A blocks as described herein and g spacers as described herein, wherein the g is covalently attached to the backbone and, when present, is adjacent to a B block, and thus can separate different B blocks. In embodiments, the B block can be a so-called liquid polymer like PDMS, PIB, PBA, with glass transition below room temperature. The B block side chains can be separated by g spacers to control grafting density. The g spacers may be either regular monomers (acrylate, methacrylate, styrene, glycols, etc.) or macromonomers with very short side chains (much shorter than B chains). In embodiments, the A block side chains control phase separate and form network nodes. In embodiments, they should be at least two times longer than B chains. The molar fraction of the A block is relatively small, e.g. 1-15 mol %, or about 5, 10 or 15 mol %.
[0103] In certain embodiments, described herein is the bottlebrush graft copolymer (A-g-B) platform which delivers robust physical networks where a single molecule connects multiple meshes (as designated by the bold backbone) empowering a unique combination of softness, firmness, and strength (
[0104] The A-g-B brush platform enables immense expansion of the mechanical property scope of thermoplastic elastomers by independently tuning elastic and viscoelastic properties. Specifically, a unique combination of softness, firmness, and strength was attained through coordinated variation of the side chain length, grafting density, volume fraction of A blocks, and interconnectivity network cells. Furthermore, specific properties like molding, damping, and pressure sensitive adhesion were adjusted by varying the chemical composition of the A and B blocks. Specifically, A-g-B materials achieved strength of 10 MPa, exceeding that of blood vessels, and closely replicated frequency dependence of the damping factor of super soft brain and super-tough ligament tissues. The thermoplastic nature of A-g-B networks combined with reduced viscosity of brush-like macromolecules enables injection molding and 3D printing of shapes with molecularly tunable tissue mimetic elastic and dynamic mechanical properties.
[0105] The graft copolymerization approach allows selectively incorporating chemically dissimilar side chains each bearing a distinct function such as softness control, firmness control, adhesion control, and water uptake control (
[0106] Examples of chemical structures of side chains include, but are not limited to homopolymers and copolymers of polysiloxanes, polyacrylates, polymethacrylates, polyethers, polyolefins (e.g., polyisobutylene, polyethylene, ethylene/propylene copolymers), polyoxazolines, poly(glycerol sebacate), poly(-esters), polyglycolide, polylactides, poly(lactide-co-glycolide), polycaprolactone, poly(ortho esters), polydioxanone, polyanhydrides, polyamides, poly(ester amide) s, polyurethanes, poly(propylene fumarate), poly(ethylene terephthalate), polycarbonate, polystyrene, poly(tetrafluoroethylene) and corresponding derivatives, copolymers and blends. Some examples of chemical composition of brush-like adhesive formulations include polydimethylsiloxane, polyisobutylene, poly(n-butyl acrylate), and polyethylene glycol (Table 1).
TABLE-US-00001 TABLE 1 Examples of chemical compositions of (macro)monomers in hybrid brush-like graft- copolymers in FIG. 1 categorized based on their role in the brush-like networks. (Macro)monomer chemical (Macro)monomer (Macro)monomer role structures A small monomers to form a spacer between acry lates (e.g., n-butyl acrylate), neighboring side chains, which controls methacrylates, olefins, siloxanes mechanical properties (modulus, extensibility, firmness) B hydrophobic side chains control adhesion, polyolefins (e.g., tackiness and softness polyisobutylene), polysiloxanes (e.g., polydimethylsiloxane), polyurethanes, polyacrylates, polydioxanone C hydrophilic side chains to control water polyethers (e.g., poly(ethylene sorption glycol)), polyglycolide, polyoxazolines D longer side chains microphase separate to polystyrene, polymethacrylates, form physically crosslinked networks, while polycaprolactone, polylactides their molar fraction determines the degree of poly(propylene fumarate), polymerization of the network strand polycarbonate, poly(lactide-co- backbone, which controls mechanical glycolides), properties poly(tetrafluoroethylene) E functionalized (macro)monomers enable functionalized (macro)monomers chemical crosslinking and specific with aldehyde, isocyanate, amine, interactions such as anchoring to substrates diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, or hydroxyl moieties
[0107] In addition to the difference in chemical composition, the graft-copolymer assembly allows concurrently controlling architectural parameters such as degrees of polymerization n.sub.sc, n.sub.g, n.sub.x, n.sub.bb of the different structural elements (
[0108] Each type of side chains carries a distinct function and makes distinct contributions to physical properties of multifunctional thermoplastic elastomers (
[0109] 1) Multiple micro phase-separating side chains D randomly distributed along the backbone create a physical network with microdomains playing the role of crosslinks. These crosslinks are reversible, which allows different manufacturing technologies including molding, additive manufacturing, and recycling.
[0110] 2) Dangling side chains B in network strands empower a multiplicity of distinct effects on materials properties. Specifically, they favor softness, enhanced firmness, control viscoelastic dissipation, and adhesion respectively empowered by the large strand size, backbone extension due to steric repulsion between densely grafted side chains, multiple relaxation modes, and larger contact area with a substrate.
[0111] 3) The ability to control fractions of chemically different side chains allows independent tuning of different mechanical properties. For example,
[0112] 4) Unlike the conventional ABA triblock copolymers [Sheiko, S. S., Vatankhah, M. Self-assembled elastomers with molecularly encoded tissue-like softness, strain-adaptive stiffening, and coloration U.S. Patent App. 62/553,870 2017 Sep. 3], each macromolecule of brush-like graft copolymer (
[0113] 5) The ability to insert chemically different side chains allows imparting specific features without significantly changing the architecturally controlled bulk mechanical properties. For example, inserting hydrophilic side chains C, enhances water sorption without significantly affecting mechanical properties.
[0114] 6) The ability to add a controlled fraction of specific functional groups including, but not limited to isocyanates, epoxies, aldehydes, amines, and Diels-Alder couples to side chains to enable functionality such as in-situ curing, chemically anchoring/adhering to substrates, material sensing, and capturing and filtering small molecules.
[0115] 7) The ability to enable solvent-free, leachable-free and injectable self-curing with minimal or no side products, desired curing duration at various environmental or physiochemical conditions.
[0116] Different types of material properties are required for a myriad of practical applications including pressure-sensitive adhesives, sealants and surgical glues, and synthetic tissue for soft robots. As an example, in biomedical applications, adhesives are used to attach medical devices (e.g., bandages, patches, grounding pads, ostomy appliances, and prostheses) to the body. Other biomedical applications such as tissue fixation, chondral fracture repairs, wound sealing, and replacement for sutures require chemically bonding to tissues (e.g., surgical glues). Present strategies to design these formulations mostly involve empirical combinations of assorted ingredients that typically contain leachable residues imparting several complications such as fluctuating mechanical properties and provoking an inflammatory response over time. Additionally, state-of-the-art biomedical formulations fail to adopt the mechanical properties (e.g., softness, strength, and firmness) of biological tissues, and their chemical inflexibility fails to resist influences from bodily fluid swelling, variable pH, salinity, and protein content. Thus, given the high environmental stability, tissue-mimetic mechanical properties, and solvent-free, non-leachable nature of the developed materials, their potential applications include both medical and non-medical sectors. In certain embodiments, the developed materials are readily applicable as non-leachable solvent-free pressure sensitive adhesives. As adhesives, the developed materials are readily applicable to attach both medical devices (e.g., bandages, topical patches, grounding pads, ostomy appliances, and prostheses) and non-medical devices (e.g., wearable electronics) together and to the body. In certain embodiments, the developed materials are readily applicable as surgical glues with precise adaption of the stress-strain behavior of surrounding tissue for soft and hard tissue fixation, and replacement for sutures to bond tissues. In certain embodiments, the developed materials are readily applicable as tissue scaffolds in multi-tissue regeneration applications with precise stress-strain behavior of surrounding tissue. In certain embodiments, the developed materials are readily applicable as biomedical and industrial sealants, both as pre-molded films/patches as well as injectable formulations to seal hard-to-reach regions. In certain embodiments, the developed materials are readily applicable for coatings of a broad range of substrates (e.g., polymers, metals, ceramics, and glass) for use in biomedical devices and biomaterials (e.g., antifouling and anti-inflammatory coating of implantable glucose sensors and pancreatic islet cells transplantation). In certain embodiments, the developed materials are readily applicable in the soft robotics industry as bodies to enable interaction with soft and fragile objects. In certain embodiments, the developed materials are readily applicable as anti-vibration elastomers for various applications including but not limited to automotive industry;
[0117] Incorporation of bottlebrush macromolecules into elastomers has led to a breakthrough in mechanical property control of polymer networks. Due to the architectural disentanglement of brush-like strands, it became possible to prepare supersoft elastomers with a modulus down to 100 Pa (
a ratio of the mean square end-to-end distance,
of undeformed strands to their contour length, R.sub.max. Firmness was subsequently increased through the design of ABA block copolymer networks (middle panel,
[0118] To address this issue, disclosed herein are A-g-B bottlebrush graft copolymers (-g- denotes long A-blocks randomly grafted to a bottlebrush backbone of block B), where one brush molecule may span multiple network cells to enhance network resilience (
TABLE-US-00002 TABLE A-1 Structural and mechanical parameters of soft biological tissue. Sample E.sup.6) (MPa) .sup.6)
TABLE-US-00003 TABLE A-2 Architectural parameters and mechanical properties of A-g-B brush copolymers. Sample n.sub.g.sup.1) n.sub.sc n.sub.x.sup.2) n.sub.A.sup.3) .sub.A.sup.4) n.sub.bb.sup.5) E.sup.6) (kPa) .sup.6)
III. Pressure Sensitive Adhesives and Methods of Preparation
[0119] Brush architecture allows varying the work of adhesion within many orders of magnitude without using additives and altering chemical composition.
[0120] Pressure sensitive adhesives (PSAs) are ubiquitous materials within a spectrum that span office supplies to biomedical devices. Currently, the ability of PSAs to meet the needs of these diverse applications relies on trial-and-error mixing of assorted chemicals and polymers, which inherently entails property imprecision and variance over time due to component migration and leaching. Described herein is a precise additive-free PSA design platform that predictably leverages polymer network architecture to empower comprehensive control over adhesive performance. Utilizing the chemical universality of brush-like elastomers, we encode work of adhesion ranging five orders of magnitude with a single polymer chemistry by coordinating brush architectural parameters-side chain length and grafting density. This is a design-by-architecture approach.
[0121] Adhesives fall into two main categories: structural adhesives, such as glues, and pressure sensitive adhesives (PSAs), such as mounting tapes, both relying on large interfacial contact area to bond with a substrate. Structural adhesives achieve interfacial contact by administering fluid resins that readily wet surface pores and subsequently cure, permanently binding to the substrate. However, many adhesive applications require removability or merely prohibit the use of fluids. These issues are addressed by the employment of solid PSAs where the contact area increases over time through viscoelastic compliance under applied pressure. The range of viscoelastic behaviors for these materials encompasses a diverse class of adhesives, from easily removable adhesive paper note cards to shear resistant ostomy bags. Current approaches to navigate through this wide property space rely on the exploratory mixing of polymer networks with additives, such as tackifiers and plasticizers, which entails property drift and surface contamination due to chemical migration (
[0122] Viscoelasticity defines both bonding behavior under pressure and PSA deformation upon debonding accompanied by cavitation and fibrillation processes. The bonding-debonding dualism makes optimization of performance especially challenging, as it mandates a convolution of oxymoronic properties. PSAs should be sticky like viscous liquids, yet removable like elastic solids to leave a clean surface after debonding (
[0123] Described herein is an alternative approach to PSA design by introducing brush architecture into network strands (
[0124] This approach enables: (i) single component non-leaching materials, (ii) a wide property range for a given chemistry, (iii) precise property control, (iv) the ability to adjust elastic and viscoelastic properties independently, and (v) stability of the adhesive performance over time. This is achieved by directly linking the work of adhesion (W.sub.adh) and tack stress (.sub.tack) to macromolecular architecture through the relaxation dynamics of brush polymer networks. Furthermore, this strategy can be advanced to physically crosslinked networks, such as thermoplastic elastomers, for hot-melt PSA molding and 3D printing.
[0125] To elucidate the effect of architecture on adhesion, a broad series of brush networks with systematically varied side chain degree of polymerization (DP), n.sub.sc, and grafting densities, n.sup.1, (Table 2-B) spanning different brush conformation regimes from comb to bottlebrush were prepared. To demonstrate universality of the architectural control, two series of chemically different elastomers with poly(n-butyl acrylate) (PBA) and polyisobutylene (PIB) side chains (Scheme 19) were prepared. Network structure was verified by small-angle X-ray scattering (SAXS), where the distance between brush backbones correlates with grafting density and length of the side chains (
[0126] As noted above, viscoelastic properties of linear polymers are constrained by chain entanglements that set limits for both elastic modulus and the Rouse relaxation time of network strands as G>G.sub.e and .sub.R<.sub.0n.sup.2, where G0.1 MPa and n100 are the entanglement modulus and DP of linear polymers, whereas .sub.0 is the characteristic relaxation time defined by monomer chemistry. These restrictions were overcome by covalently attaching side chains to the strand backbone, which provides two advantageous benefits for PSA performance. First, side chains effectively dilute chain entanglements by increasing n.sub.e500-2000 (depending on the side chain length and grafting density), which in turn lowers entanglement modulus, allowing synthesis of ultra-soft networks (
(Equation S14), allowing significant broadening of the Rouse regime with .sub.R varying over four orders of magnitude (Table 2-B).
[0127] To quantify .sub.R as an onset of Rouse relaxation, we conducted tensile tests in a broad range of strain rates ({dot over ()}=10.sup.4-10.sup.1 s.sup.1) for PIB and PBA brush elastomers with systematically varied n.sub.sc=11-41, n.sub.g=1-16, and n.sub.x=50-300 (
[0128] The effect of brush architecture on the adhesive performance is demonstrated by probe tack testing of the PIB and PBA elastomers at different debonding rates (
Below the Rouse rate
a given brush PSA debonds elastically through crack propagation along the surface where W.sub.adh/E.sub.0{dot over ()}.sub.R. At higher rates
debonding occurs in the viscoelastic regime through cavitation and fibrillation, where normalized work of adhesion scales as W.sub.adh/E.sub.0({dot over ()}.sub.R).sup.1/2. The ability to traverse from elastic to viscoelastic debonding through changes in a strand architecture is further corroborated by the emergence of the tack peak (
where polymer chains have enough time to adjust to macroscopic deformation and maintain uniform stress distribution.
[0129] The wide-ranging control of material viscoelasticity at a given chemical composition without using additives empowers many benefits to adjust PSA performance for specific applications. For example, brush architecture permits control over the bulk deformation and adhesive response independently of one another. In
[0130] For a fixed chemistry, brush PSAs with the same softness for optimal bonding yet different strain-stiffening behaviors were prepared to control their debonding processes (
[0131] To demonstrate ubiquity in other systems, the brush platform was extended to the design of moldable PSAs, so called hot-melt pressure sensitive adhesives (HM-PSAs), with brush-like graft block copolymers denoted as A-g-B, where a controlled fraction of long A blocks were grafted along a bottlebrush B block of a different chemical composition (
[0132] In embodiments, disclosed herein is a PSA design platform utilizing additive-free brush elastomers that empowers control over adhesive properties by encoding material relaxation. This architectural blueprint enables the programming of W.sub.adh and debonding mechanisms by varying side chain length, grafting density, and length of the network strand in brush networks. Unveiling the fundamental structure-properties correlations between brush architecture and adhesive performance is a pivotal step toward universal design of PSAs.
IV. Hot-Melt Pressure Sensitive Adhesives
[0133] Hot-melt pressure sensitive adhesives (HMPSAs) are used in applications from office supplies to biomedical adhesives. The major component in HMPSA formulations is thermoplastic elastomers, such as styrenic block copolymers, that provide both mechanical integrity and moldability. Since neat polymer networks are unable to establish an adhesive bond, large quantities of plasticizers and tackifiers are added. These additives enhance the adhesive performance but complicate phase behavior and property stability of the PSA. Herein, we introduce an alternative additive-free approach to HMPSA design based on self-assembly of bottlebrush graft-copolymers, where side chains behave as softness, strength, and viscoelasticity mediators. These systems maintain moldability of conventional thermoplastic elastomers, while architecturally disentangled bottlebrush network strands empower several benefits such as extreme softness for substrate wetting, low melt viscosity for molding and 3D-printing, and a broader frequency range of viscoelastic response. The brush graft-copolymers implement at least five independently controlled architectural parameters to regulate the Rouse time, work of adhesion, and debonding mechanisms.
[0134] Pressure sensitive adhesives (PSAs) are mechanically distinct materials prepared for a variety of applications such as high performance tapes, transdermal drug delivery systems, and soft robotics. A typical PSA is derived from a linear olefin, acrylate, or silicone network that can be either covalently or physically crosslinked. Physical networks, such as thermoplastic elastomers of styrenic block copolymers (SBCs), are vital in so-called hot-melt pressure sensitive adhesives (HMPSAs) as they permit processing and fabrication in melt state. Though single-component SBC networks exhibit fluidity at moderate temperatures (100 C.), their viscoelastic behavior does not satisfy requirements for pressure sensitive adhesion.
[0135] A primary condition for pressure sensitive adhesion is establishing large contact area to maximize the number of molecular interactions with a substrate. For an elastic material to spontaneously wet a substrate with roughness of 1 m, the equilibrium modulus of the material should be below the Dahlquist criterion as G<G.sub.c=0.1 MPa. Typical PSAs have modulus ranging from 10.sup.3-10.sup.5 Pa. Such low modulus values are difficult to achieve in conventional linear polymer systems due to chain entanglements that set a lower limit G>G.sub.e, where the entanglement plateau modulus of conventional polymers ranges from G.sub.e0.1 MPa to 1 MPa. Along with softness for bonding, an adhesive material should be stiff during debonding to transmit the bulk pull-off strain to the adhesive bonds at the interface, thus maximizing the local strain rate and tack stress. Stiffness also helps to prevent cohesive rupture of the PSA upon removal. The softness-stiffness dualism is met by configuring a particular viscoelastic response such that a soft PSA material exhibits an increase in modulus with frequency and maintains a high damping factor of tan ()1. This enables the material to be soft enough to contour rough substrates at a low bonding rate (0.01 s.sup.1), stiff to enhance tack stress at higher debonding rates (100 s.sup.1), and dissipative to increase the work of adhesion during debonding.
[0136] The prescribed viscoelastic response for HMPSAs is difficult to achieve in conventional linear polymer systems due to inherent chain entanglements that (i) set a lower limit for modulus as G>G.sub.eRT/(M.sub.0n.sub.e) and (ii) confine the Rouse time as
where is mass density, and M.sub.0molar mass of a monomeric unit, n.sub.e100 is a typical entanglement degree of polymerization (DP), and .sub.0 is the characteristic relaxation time defined by repeat unit chemistry. To overcome these barriers, large quantities (50 wt %) of plasticizer and tackifier are loaded into linear thermoplastic elastomers (Figure. 27a). Both types of additives dilute chain entanglements to lower the G.sub.e below the Dahlquist criterion, while concurrently imposing frequency shifts on the relaxation modulus spectra. Specifically, plasticizer causes a high frequency shift and tackifier compensates for this shift by inducing the opposite effect to obtain the desired viscoelastic profile in the PSA frequency range. The resulting blends are prone to chemical migration resulting in property variation over time, interfacial leaching, and residue left on substrates after debonding (
[0137] To remedy the inherent drawbacks of mixture-based HMPSA, disclosed herein is an alternative, additive-free approach that harnesses the viscoelastic demands of moldable PSAs into a single molecule composition via A-g-B bottlebrush graft copolymers, where a controlled fraction of linear A-blocks is dispersed along a bottlebrush B-block (
the entanglement DP may increase up to n.sub.e2000, which effectively disentangles the network strands allowing softness of G10.sup.3 Pa (Table B1).
TABLE-US-00004 TABLE B1 Mechanical Properties and Rouse time of brush HMPSAs n.sub.g.sup.1) n.sub.sc.sup.2) n.sub.x.sup.3) n.sub.A.sup.4) .sub.A.sup.5) n.sub.bb.sup.6) G.sup.7) (kPa) .sup.8)
[0138] The disentanglement of network strands expands the Rouse relaxation regime as .sub.R=.sub.0n.sub.sc (n.sub.x/n.sub.g).sup.2 to allow the brush PSA to satisfy the Dahlquist criterion by reducing the modulus at bonding frequencies (
describing the ratio of the mean square end-to-end distance to square of contour length of a network strand. Additional strength enhancement is provided by mesh interconnectivity in A-g-B networks given multiple A-blocks per network strand. The combination of the intrinsic softness, firmness, and interfacial wetting results in a dramatic enhancement of the adhesive performance for brush HMPSAs (
V. Methods of Preparation
[0139] In certain embodiments, the subject matter described herein is directed to a method of preparing a hybrid brush-like graft copolymer, the method comprising: introducing a brush architecture into network strands of a copolymer to encode a predetermined viscoelastic or elastic property.
[0140] In certain embodiments, the brush architecture is programmably predetermined to modulate the Rouse time .sub.R and/or modulate the entanglement plateau modulus G.sub.e. In aspects of these embodiments, the modulation of the Rouse time .sub.R and the modulation of the entanglement plateau modulus G.sub.e is independent of each other.
[0141] In certain embodiments, the subject matter described herein is directed to a method of preparing a hybrid brush-like graft copolymer that is a pressure sensitive adhesive, the method comprising: introducing a brush architecture into network strands of a copolymer to facilitate the bonding of the pressure sensitive adhesive at different length and time than the debonding of the pressure sensitive adhesive.
[0142] In aspects of all of these embodiments, the method does not comprise additives that effect viscoelasticity.
[0143] In aspects of all of these embodiments, the method results in modulating, i.e., increasing the range or magnitude of W.sub.adh for copolymers that comprise chemically identical components. In aspects of these embodiments, the hybrid brush-like graft copolymer does not contain any additives that substantially modulate a viscoelastic property or that may leach from the copolymer.
[0144] In certain embodiments, the subject matter described herein is directed to a method of preparing a hybrid brush-like graft copolymer, the method comprising: [0145] i. determining a target value for one, or two, or three, or four, or five, or one or more, or two or more, or three or more, or four or more, or five or more, or each of of the copolymer;
##STR00001## [0146] ii. forming a mixture by contacting a first macromonomer that is a mechanical regulator with two or more additional macromonomers that are each different from the first macromonomer;
and, [0147] iii. subjecting the mixture to polymerization selected from the group consisting of free radical polymerization (FRP), atom transfer radical polymerization (ATRP), SARA ATRP, anionic polymerization, and reversible addition-fragmentation chain-transfer polymerization (RAFT), [0148] wherein, a hybrid brush-like copolymer is prepared having the target value(s).
[0149] In certain embodiments, the target value is attained without the addition of any additives that materially alter the viscoelastic and/or adhesive properties of the copolymer. As used herein, materially alter refers to a measurable change in such a property that can be linked to the addition of an additive added for a different purpose, such as a dye. Such additives that do not materially alter viscoelastic and/or adhesive properties are known in the art.
[0150] In certain embodiments, the value of n.sub.sc is from about 10 to about 100.
[0151] In certain embodiments, the value of n.sub.g is from about 1 to about 16.
[0152] In certain embodiments, the value of n.sub.A is from about 20 to about 500.
[0153] In certain embodiments, the value of .sub.A is from about 0.01 to about 0.40.
[0154] In certain embodiments, the value of n.sub.x is from about 50 to about 2000.
[0155] In certain embodiments, the value of n.sub.bb is from about 100 to about 5000.
[0156] In certain embodiments, the subject matter described herein is directed to a method of modulating the W.sub.adh of a copolymer by determining a target value for one, or two, or three, or four, or five, or one or more, or two or more, or three or more, or four or more, or five or more, or each of
##STR00002##
of the copolymer, and preparing the copolymer as described herein.
[0157] The subject matter described herein includes, but is not limited to, the following embodiments:
[0158] In certain embodiments, the subject matter described herein is directed to a hybrid brush-like graft copolymer wherein the Geis below the Dahlquist criterion. In certain aspects of these embodiments, the hybrid brush-like graft copolymer is a single molecule composition.
[0159] In certain embodiments, the subject matter described herein is directed to a hybrid brush-like graft copolymer, single-molecule composition that is additive-free, wherein the hybrid brush-like graft copolymer is an:
##STR00003##
bottlebrush graft copolymer, wherein a controlled amount of linear A blocks are dispersed along a bottlebrush B-block. In aspects of these embodiments, the hybrid brush-like graft copolymer, single-molecule composition that is additive-free can be a component in an article, wherein the article does not provide such an additive. In aspects of these embodiments, the hybrid brush-like graft copolymer, single-molecule composition that is additive-free can be a component in a composition, wherein the composition does not provide such an additive.
[0160] In certain embodiments, the hybrid brush-like graft copolymer is a single molecule composition that does not undergo phase separation. In certain aspects of these embodiments, the hybrid brush-like graft copolymer is transparent. In certain aspects of these embodiments, the hybrid brush-like graft copolymer is a transparent film.
[0161] In certain embodiments, the subject matter described herein is directed to a hybrid brush-like graft copolymer, wherein the copolymer has: [0162] a n.sub.g value from about 1 to about 16; and/or, [0163] a n.sub.A value from about 20 to about 500; and/or, [0164] a .sub.A value from about 0.01 to about 0.40; and/or, [0165] a n.sub.x value from about 50 to about 2000; and/or, [0166] a n.sub.bb value from about 100 to about 5000;
wherein each value is programmably predetermined but is not limited to the ranges above.
[0167] In certain embodiments, the subject matter described herein is directed to a hybrid brush-like graft copolymer, wherein: [0168] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.g to a desired value; and/or, [0169] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.A to a desired value; and/or, [0170] from about 1% to about 70% of the copolymer is programmably predetermined to tune .sub.A to a desired value; and/or, [0171] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.x to a desired value; and/or, [0172] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.bb to a desired value;
wherein each value is programmably predetermined to result in the hybrid brush-like graft copolymer. In certain embodiments, the hybrid brush-like graft copolymer is non-leachable. In certain embodiments, the hybrid brush-like graft copolymer consists essentially of polymer components that are programmably predetermined to tune one, two, three, four, five or six of n.sub.sc, n.sub.g, n.sub.A, .sub.A, n.sub.x, n.sub.bb. In certain embodiments, the hybrid brush-like graft copolymer is prepared by a method described herein for programmably predetermining the types and amounts of copolymers components.
[0173] In certain embodiments, the subject matter described herein is directed to an adhesive article for mounting objects, the article comprising: [0174] a peel release adhesive layer; and, [0175] a hybrid brush-like graft copolymer, comprising: [0176] a residue of a first macromonomer (side chain) as a mechanical regulator that controls the mechanical properties of the copolymer, [0177] a residue of a glassy (A-block) macromonomer (or backbone copolymer) to initiate phase separation into a thermoplastic elastomer, [0178] residues of two or more additional macromonomers that are each different from the first macromonomer to facilitate application specific controls (such as, but not limited to, PEG for absorption), [0179] wherein, the n.sub.sc, n.sub.g, n.sub.A, .sub.A, n.sub.x, n.sub.bb of the copolymer are programmably pre-determined.
[0180] In aspects of these embodiments, the hybrid brush-like graft copolymer does not contain any additives that substantially modulate a viscoelastic property or that may leach from the copolymer. In aspects of these embodiments, the hybrid brush-like graft copolymer consists essentially of or consists of a residue of a first macromonomer (side chain) as a mechanical regulator that controls the mechanical properties of the copolymer, a residue of a glassy (A-block) macromonomer (or backbone copolymer) to initiate phase separation into a thermoplastic elastomer, residues of two or more additional macromonomers that are each different from the first macromonomer to facilitate application specific controls (such as, but not limited to, PEG for absorption), wherein, the n.sub.sc, n.sub.g, n.sub.A, .sub.A, n.sub.x, n.sub.bb of the copolymer are programmably pre-determined. In aspects of these embodiments, because the hybrid brush-like graft copolymer does not contain any additives and is a single molecule composition, the viscoelastic properties do not appreciably vary over time, for example 6 months to 10 years, or 2 years to 10 years, or 3 years to 10 years, or 4 years to 10 years, or 5 years to 10 years, or longer.
TABLE-US-00005 TABLE A-2 Architectural parameters and mechanical properties of exemplary A-g-B brush copolymers. Sample n.sub.g.sup.1) n.sub.sc n.sub.x.sup.2) n.sub.A.sup.3) .sub.A.sup.4) n.sub.bb.sup.5) E.sup.6) (kPa) .sup.6)
TABLE-US-00006 TABLE B1 Mechanical Properties and Rouse time of brush HMPSAs n.sub.g.sup.1) n.sub.sc.sup.2) n.sub.x.sup.3) n.sub.A.sup.4) .sub.A.sup.5) n.sub.bb.sup.6) G.sup.7) (kPa) .sup.8)
[0181] The subject matter described herein includes, but is not limited to, the following specific embodiments:
[0182] 1. A hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single-molecule composition thereof, wherein the hybrid brush-like graft copolymer has an:
##STR00004##
architecture, the hybrid brush-like graft copolymer comprising: [0183] a B block that is a residue of a first macromonomer; [0184] an A block that is a residue of a second macromonomer that is different than the first macromonomer; [0185] a g spacer; and, [0186] a backbone which is a polymer or copolymer; [0187] wherein the A block and the B block are selected to programmably predetermine the viscoelastic properties of the copolymer.
[0188] 2. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 1, wherein the hybrid brush-like graft copolymer self-assembles due to microphase separation.
[0189] 3. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 2, wherein the microphase separation forms physically distinct domains of linear polymer blocks dispersed within a matrix of the brush-like polymer blocks.
[0190] 4. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-3, wherein the B block controls mechanical properties, and the A block controls phase separation properties.
[0191] 5. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-4, wherein the molar fraction of the A block is 15 mol % or less.
[0192] 6. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-5, wherein the A blocks are linear polymer blocks, and the B blocks are brush-like polymer blocks.
[0193] 7. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 6, wherein the copolymer undergoes self-assembly to form a physically crosslinked network.
[0194] 8. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-7, wherein the viscoelastic properties are defined as one or more architectural parameters selected from the group consisting of
##STR00005##
[0195] 9. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-8, wherein the adhesion property of the hybrid brush-like graft copolymer, single molecule composition is programmably determined through one of more of n.sub.sc, n.sub.g, and n.sub.x.
[0196] 10. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-9, wherein the firmness and cohesive strength of the hybrid brush-like graft copolymer, single molecule composition is programmably determined through one of more of n.sub.bb, n.sub.A, and .sub.A.
[0197] 11. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-10, wherein the backbone is a polymer of acrylate, methacrylate, styrene or copolymers thereof.
[0198] 12. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-11, wherein the g spacer is a residue of acrylate, methacrylate, styrene or glycol.
[0199] 13. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-12, wherein the g spacer is a residue of acrylate or methacrylate.
[0200] 14. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-13, wherein the g spacer is a residue of n-butyl acrylate.
[0201] 15. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-12, wherein the g spacer is an acrylate/methacrylate copolymer.
[0202] 16. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-15, wherein the first macromonomer is selected from the group consisting of residues of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polycaprolactams, polyoxazolines, poly(propylene fumarate), polynorbornenes, and polycarbonates and copolymers thereof.
[0203] 17. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 16, wherein the first macromonomer is functionalized with aldehyde, isocyanate, amine, diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, carboxylic acid, alkoxy, oxime, acetoxy, amide, urea, guaiacol, furan or hydroxyl moieties.
[0204] 18. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 16, wherein the polyolefin is polyisobutylene.
[0205] 19. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 16, wherein the polysiloxane is polydimethylsiloxane.
[0206] 20. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 16, wherein the polyether is poly(ethylene glycol).
[0207] 21. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-20, wherein the second macromonomer is selected from the group consisting of residues of, polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, polylactides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polylactams such as polycaprolactams, polyoxazolines, poly(propylene fumarate), polynorbornenes, and polycarbonates including any potential copolymers of the aforementioned chemistries; or is selected from the group consisting of vinyl polymers (e.g., polystyrene, poly(vinyl acetate), poly(acrylo nitrile), and poly(vinyl alcohol)), alkyl acrylate derivatives, alkyl methacrylate derivatives (e.g., poly(methyl methacrylate) and poly(benzyl methacrylate), ether acrylate derivatives, ether methacrylate derivatives (e.g., poly(oligo (ethylene glycol) monomethyl ether methacrylate), olefin acrylate derivatives, olefin methacrylate derivatives, and olefin norbomene derivatives, and copolymers thereof.
[0208] 22. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-21, wherein the B block has a melting temperature of about 21 C. or below.
[0209] 23. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-22, wherein the first macromonomer is selected from the group consisting of residues of polyacrylates, polyolefins and polysiloxanes.
[0210] 24. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-23, wherein the second macromonomer is glassy or crystalline at a temperature of about 21 C.
[0211] 25. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-24, wherein the second macromonomer is selected from the group consisting of residues of polystyrene, PMMA, PLA and PVC.
[0212] 26. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-25, wherein the hybrid brush-like graft copolymer is selected from the group consisting of poly[MMA-g-(PDMS/PMMA)], poly[MMA-g-(PnBA/PMMA)], poly[MMA-g-(PIB/PMMA)], poly[MMA-g-(PDMS/PS)], poly[MMA-g-(PnBA/PS)], poly[MMA-g-(PIB/PS)], poly[nBA-ran-MMA-g-(PDMS/PS)], poly[nBA-ran-MMA-g-(PnBA/PS)], poly[nBA-ran-MMA-g-(PIB/PS)], poly[nBA-ran-MMA-g-(PDMS/PMMA)], poly[nBA-ran-MMA-g-(PnBA/PMMA)] poly[nBA-ran-MMA-g-(PIB/PMMA)], poly[MMA-g-(PDMS/PLA)], poly[MMA-g-(PnBA/PLA)], poly[MMA-g-(PIB/PLA)], poly[MMA-g-(PDMS/PLGA)], poly[MMA-g-(PnBA/PLGA)], poly[MMA-g-(PIB/PLGA)], poly[MMA-g-(PDMS/PCL)], poly[MMA-g-(PnBA/PCL)], and poly[MMA-g-(PIB/PCL)].
[0213] 27. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-26, wherein the composition has been formed as a pressure sensitive adhesive.
[0214] 27. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-26, wherein the composition has been formed for pressure sensitive adhesive formulations (resins).
[0215] 28. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-26, wherein the composition has been formed as tackifier, plasticizer, or other additive for pressure sensitive adhesive formulations (resins).
[0216] 29. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-26, wherein the composition has been formed as pressure sensitive adhesive tapes.
[0217] 30. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-29, wherein the composition is in the form of a three-dimensional shape.
[0218] 31. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of embodiment 30, wherein the three-dimensional shape is molded.
[0219] 32. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-31, wherein the composition is essentially free of solvents.
[0220] 33. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-32, wherein the composition is essentially non-leachable.
[0221] 34. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-32, wherein the composition does not comprise additional additive components.
[0222] 35. The hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-34, wherein the A blocks are a controlled fraction of linear blocks dispersed among a controlled amount of B blocks that are bottlebrush blocks.
[0223] 36. A medical device comprising the hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof of any one of embodiments 1-35.
[0224] 37. The medical device of embodiment 36 selected from an implant, a tissue adhesive, a wound dressing pad, a tissue sealant, a vascular graft, a transdermal drug delivery composition, or a catheter.
[0225] 38. The medical device of embodiment 36, wherein the hybrid brush-like graft copolymer, or hybrid brush-like graft copolymer, single molecule composition thereof is a pressure sensitive adhesive for ostomy pouching systems.
[0226] 39. A method of programmably predetermining the viscoelastic properties of a hybrid brush-like graft copolymer, the method comprising: [0227] i. preparing a mixture comprising a B block first macromonomer and an A block second macromonomer, wherein the first and second macromonomer are different from each other;
and, [0228] ii. subjecting the mixture to polymerization selected from the group consisting of free radical polymerization (FRP), atom transfer radical polymerization (ATRP), SARA ATRP, anionic polymerization, and reversible addition-fragmentation chain-transfer polymerization (RAFT), ring opening polymerization, ring opening metathesis polymerization, metallocene polymerization, and coordination polymerization, [0229] wherein, a hybrid brush-like copolymer having an
##STR00006## architecture and programmably predetermined viscoelastic properties is prepared.
[0230] 40. The method of embodiment 39, wherein the viscoelastic properties are defined as one or more architectural parameters selected from the group consisting of
##STR00007##
[0231] 41. The method of embodiment 39 or 40, wherein a target range or value for one or more of the architectural parameters is predetermined.
[0232] 42. The method of any one of embodiments 39-41, further comprising:
[0233] prior to said preparing, determining the architectural parameter contribution of the B block first macromonomer and the A block second macromonomer.
[0234] 43. The method of embodiment 42, wherein the B block controls mechanical properties, and the A block controls phase separation properties.
[0235] 44. The method of any one of embodiments 39-43, wherein the first macromonomer is selected from the group consisting of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polycaprolactams, polyoxazolines, poly(propylene fumarate), polyoxazolines, polynorbornenes and polycarbonates and copolymers thereof.
[0236] 45. The method of any one of embodiments 39-44, wherein the second macromonomer is selected from the group consisting of residues of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, polylactides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, such as polycaprolactone and poly(valerolactone), polylactams, polyoxazolines, poly(propylene fumarate), polynorbornenes, and polycarbonates including any potential copolymers of the aforementioned chemistries; or is selected from the group consisting of vinyl polymers (e.g., polystyrene, poly(vinyl acetate), poly(acrylo nitrile), and poly(vinyl alcohol), alkyl acrylate derivatives, alkyl methacrylate derivatives (e.g., poly(methyl methacrylate) and poly(benzyl methacrylate)), ether acrylate derivatives, ether methacrylate derivatives (e.g., poly(oligo (ethylene glycol) monomethyl ether methacrylate), olefin acrylate derivatives, olefin methacrylate derivatives, and olefin norbomene derivatives.
[0237] 46. The method of embodiment 39, wherein the polymerization comprises ATRP.
[0238] 47. The method of any one of embodiments 39-46, wherein the hybrid brush-like copolymer does not comprise a leachable additive.
[0239] 48. The method of any one of embodiments 39-47, wherein the mixture further comprises a backbone polymer or copolymer.
[0240] 49. The method of any one of embodiments 39-48, wherein the mixture further comprises a g spacer.
[0241] 50. A method of preparing a hybrid brush-like graft copolymer or hybrid brush-like graft copolymer, single molecule composition thereof comprising, [0242] i. selecting a target value or range for one or more architectural parameters selected from the group consisting of
##STR00008## [0243] ii. selecting each of a B block, an A block, and a g spacer having known properties that contributes to the target value or range of the one or more architectural parameters in the hybrid brush-like graft copolymer, [0244] iii. preparing the hybrid brush-like graft copolymer by polymerizing the B block, A block and g spacer, wherein a hybrid brush-like graft copolymer having a target value or range for each of the one or more architectural parameters is prepared.
[0245] 51. A hybrid brush-like graft copolymer or hybrid brush-like graft copolymer, single molecule composition thereof prepared by a method of, i. selecting a target value or range for one or more architectural parameters selected from the group consisting of
##STR00009## [0246] ii. selecting each of a B block, an A block, and a g spacer that contributes to the target value or range of the one or more architectural in the hybrid brush-like graft copolymer, [0247] iii. preparing the hybrid brush-like graft copolymer by polymerizing the B block, A block and g spacer, wherein a hybrid brush-like graft copolymer having a target value or range for each of the one or more architectural parameters is prepared.
[0248] 52. In any above embodiment, the B block (first macromonomer) has a melting or glass transition temperature of about 21 C. or below, and the A block (second macromonomer) is glassy or crystalline at a temperature of about 21 C.
[0249] Non-limiting embodiments also include: [0250] A1. A hybrid brush-like graft copolymer of any of the above embodiments, wherein the copolymer has: [0251] a n.sub.g value from about 1 to about 16; and/or, [0252] a n.sub.A value from about 20 to about 500; and/or, [0253] a .sub.A value from about 0.01 to about 0.4; and/or, [0254] a n.sub.x value from about 50 to about 2000; and/or, [0255] a n.sub.bb value from about 100 to about 5000;
wherein each value is programmably predetermined. [0256] A2. A hybrid brush-like graft copolymer of any of the above embodiments, wherein: [0257] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.g to a desired value; and/or, [0258] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.A to a desired value; and/or, [0259] from about 1% to about 70% of the copolymer is programmably predetermined to tune .sub.A to a desired value; and/or, [0260] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.x to a desired value; and/or, [0261] from about 1% to about 70% of the copolymer is programmably predetermined to tune n.sub.bb to a desired value; [0262] wherein the hybrid brush-like graft copolymer each value is programmably predetermined.
[0263] 1. An engineered hybrid brush-like graft copolymer, comprising: [0264] a residue of a first macromonomer (side chain) as a mechanical regulator that controls the mechanical properties of the copolymer, [0265] a residue of a glassy (A-block) macromonomer (or backbone copolymer) to initiate phase separation into a thermoplastic elastomer, [0266] residues of two or more additional macromonomers that are each different from the first macromonomer to facilitate application specific controls (such as, but not limited to, PEG for absorption), [0267] wherein, the [n.sub.sc, n.sub.g, n.sub.A, .sub.A, n.sub.x, n.sub.bb] of the copolymer are programmably pre-determined.
[0268] 2. The copolymer of embodiment 1, wherein the first macromonomer is selected from the group consisting of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, such as polycaproclactone and poly(valerolactone), polylactams, polyoxazolines, poly(propylene fumarate), polynorbornenes, and polycarbonates including any potential copolymers of the aforementioned chemistries; or, [0269] the group consisting of acrylates, methacrylates, olefins, siloxanes, polyesters, polyethers, polyureas, polyurethanes, and polycarbonates.
[0270] 3. The copolymer of any above embodiment, wherein the two or more additional macromonomers are independently selected from the group consisting of tackifiers, plasticizers, diluents, crosslinkers, water sorption agents, macromonomers, elastomers, and chain-end functionalized macromonomers.
[0271] 4. The copolymer of any above embodiment, wherein the two or more additional macromonomers are independently selected from the group consisting of: [0272] i. polyolefins, polysiloxanes, polyurethanes, polyacrylates, and polydioxanone; [0273] ii. polyethers, polyglycolide, polyoxazolines; [0274] iii. polystyrene, polymethacrylates, polycaprolactone, polylactides, poly(propylene fumarate), polycarbonate, poly(lactide-co-glycolides), poly(tetrafluoroethylene); and [0275] iv. functionalized (macro)monomers having aldehyde, isocyanate, amine, diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, or hydroxyl moieties.
[0276] 4a. The copolymer of any above embodiment, wherein the two or more additional macromonomers are independently selected from the group consisting of: [0277] i. polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polycaprolactams, polyoxazolines, poly(propylene fumarate), polynorbornenes and polycarbonates, and copolymers thereof; [0278] ii. functionalized (macro)monomers having aldehyde, isocyanate, amine, diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, carboxylic acid, alkoxy, oxime, acetoxy, amide, urea, guaiacol, furan or hydroxyl moieties.
[0279] 5. The copolymer of any above embodiment, wherein the polyolefin is polyisobutylene.
[0280] 6. The copolymer of any above embodiment, wherein the polysiloxane is polydimethylsiloxane.
[0281] 7. The copolymer of any above embodiment, wherein the polyether is poly(ethylene glycol).
[0282] 8. The copolymer of any above embodiment, wherein the amounts present of additional monomers from i, from ii., from iii., and from iv. are engineered to conform with the pre-determined [n.sub.sc, n.sub.g, n.sub.A, .sub.A, .sub.A, n.sub.bb] of the copolymer.
[0283] 9. A polymer network comprising a plurality of the copolymer blocks of claim 1.
[0284] 10. The polymer network of any above embodiment, wherein the copolymer blocks undergo microphase separation to form physically distinct domains composed of linear polymer blocks dispersed within a matrix of the brush-like polymer blocks.
[0285] 11. The polymer network of any above embodiment, wherein the copolymer undergo self-assembly to form a physically crosslinked network.
[0286] 12. The polymer network of any above embodiment, wherein the polymer network has been formed as a medical device.
[0287] 13. The polymer network of any above embodiment, wherein the medical device is selected from an implant, a tissue adhesive, a wound dressing pad, a tissue sealant, a vascular graft, or a catheter.
[0288] 14. The polymer network of any above embodiment, wherein the medical device is a pressure sensitive adhesive for ostomy pouching systems.
[0289] 15. The polymer network of any above embodiment, wherein the polymer network has been formed as a pressure sensitive adhesive.
[0290] 16. The polymer network of any above embodiment, wherein the polymer network has been formed for pressure sensitive adhesive formulations (resins).
[0291] 17. The polymer network of any above embodiment, wherein the polymer network has been formed as tackifier, plasticizer, or other additive for pressure sensitive adhesive formulations (resins).
[0292] 18. The polymer network of any above embodiment, wherein the polymer network has been formed as pressure sensitive adhesive tapes.
[0293] 19. The polymer network of any above embodiment, wherein the polymer network is in the form of a three-dimensional shape.
[0294] 20. The polymer network of any above embodiment, wherein the three-dimensional shape is molded.
[0295] 21. The polymer network of any above embodiment, wherein the polymer network is essentially free of solvents.
[0296] 22. The polymer network of any above embodiment, wherein the polymer network is essentially non-leachable.
[0297] 23. The polymer network of any above embodiment, wherein the polymer network does not comprise additional additive components.
[0298] 24. A method of preparing a hybrid brush-like graft copolymer, the method comprising: [0299] i. forming a mixture by contacting a first macromonomer that is a mechanical regulator with two or more additional macromonomers that are each different from the first macromonomer;
and, [0300] ii. subjecting the mixture to polymerization selected from the group consisting of free radical polymerization (FRP), atom transfer radical polymerization (ATRP), SARA ATRP, anionic polymerization, reversible addition-fragmentation chain-transfer polymerization (RAFT), ring opening polymerization, ring opening metathesis polymerization, metallocene polymerization, and coordination polymerization, [0301] wherein, a hybrid brush-like copolymer is prepared.
[0302] 25. The method of any above embodiment, wherein the first macromonomer is selected from the group consisting of acrylates, methacrylates, olefins, siloxanes, polyesters, polyethers, polyureas, polyurethanes, and polycarbonates.
[0303] 25a. The method of any above embodiment, wherein the first macromonomer is selected from the group consisting of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polycaprolactams, polyoxazolines, poly(propylene fumarate), polyoxazolines, polynorbornenes and polycarbonates including any potential copolymers of the aforementioned chemistries.
[0304] 26. The method of any above embodiment, wherein said two or more additional macromonomers are independently selected from the group consisting of tackifiers, plasticizers, diluents, crosslinkers, water sorption agents, macromonomers, elastomers, and chain-end functionalized macromonomers.
[0305] 27. The method of any above embodiment, wherein said two or more additional macromonomers are independently selected from the group consisting of: [0306] i. polyolefins, polysiloxanes, polyurethanes, polyacrylates, and polydioxanone; [0307] ii. polyethers, polyglycolide, polyoxazolines; [0308] iii. polystyrene, polymethacrylates, polycaprolactone, polylactides, poly(propylene fumarate), polycarbonate, poly(lactide-co-glycolides), poly(tetrafluoroethylene); and [0309] iv. functionalized (macro)monomers having aldehyde, isocyanate, amine, diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, or hydroxyl moieties.
[0310] 27a. The method of any above embodiment, wherein said two or more additional macromonomers are independently selected from the group consisting of polyacrylates, methacrylates, polyolefins, polysiloxanes, polyesters, polyethers, polyureas, polyurethanes, polystyrene, polytetrafluoroethylene, polychlorotrifluoroethylene, polyvinyl chloride, polyethylene glycol, polylactides, polyglycolides, poly(lactide-co-glycolide), polyacrylonitriles, polylactones, polycaprolactams, polyoxazolines, poly(propylene fumarate), polyoxazolines, polynorbornenes and polycarbonates including any potential copolymers of the aforementioned chemistries, functionalized (macro)monomers having aldehyde, isocyanate, amine, diene, dienophile, epoxide, cyanoacrylate, thiol, catechol, oligonucleotide, hydrogen bond donor/acceptor group, alkyne, alkoxy, azide, vinyl, acrylate, methacrylate, carboxylic acid, alkoxy, oxime, acetoxy, amide, urea, guaiacol, furan or hydroxyl moieties.
[0311] 28 The method of any above embodiment, wherein the polymerization comprises ATRP.
[0312] 29. A method of preparing a copolymer as described in any above embodiment, wherein the values of E.sub.0 and , and the value of W.sub.adh of the copolymer are independently programed.
[0313] 30. A method of preparing a copolymer as described in any above embodiment, wherein the (macro)monomers are selected for control over adhesion through [n.sub.sc, n.sub.g, n.sub.x] and/or for control of bulk firmness and cohesive strength through n.sub.bb, n.sub.A, and .sub.A.
[0314] 31. A method of 3-D printing an object, comprising printing using a copolymer as described herein, and subjecting the printed copolymer to one or more curing processes, wherein a three-dimensional object is formed.
[0315] The General Procedures and Examples provide exemplary methods for preparing compounds. Those skilled in the art will appreciate that other synthetic routes may be used to synthesize the compounds. Although specific starting materials and reagents are depicted and discussed in the Schemes, General Procedures, and Examples, other starting materials and reagents can be easily substituted to provide a variety of derivatives and/or reaction conditions. In addition, many of the exemplary compounds prepared by the described methods can be further modified in light of this disclosure using conventional chemistry well known to those skilled in the art.
[0316] The following examples are offered by way of illustration and not by way of limitation.
EXAMPLES
[0317] Synthesis: A-g-B brush-like graft copolymers are defined by a set of six architectural parameters [n.sub.sc, n.sub.g, n.sub.A, .sub.A, n.sub.bb, n.sub.x], where n.sub.sc is the degree of polymerization (DP) of the side-chains in the brush B block, n.sub.g is the DP of backbone spacer between side chains, n.sub.A and .sub.A are respectively the DP and volume fraction of linear A-blocks, n.sub.bb is the DP of a brush backbone, and n.sub.x corresponds to the backbone DP between A-blocks equivalent to the DP of network strand (
PDMS macromonomers were co-polymerized with n-butyl acrylate (BA) as backbone spacers between PDMS side chains yielding poly[nBA-ran-MMA-g-(PDMS/PMMA)] graft copolymers with n.sub.g=4-8 (
TABLE-US-00007 TABLE 1-X E.sub.o S.sub.in, S.sub.0, n.sub.A.sup.(1) .sub.A.sup.(2) n.sub.g.sup.(3) n.sub.x.sup.(4) n.sub.bb.sup.(5) kPa.sup.(6) .sup.(7) d.sub.1, nm d.sub.2, nm d.sub.3, nm Q.sup.(8) nm.sup.2(9) nm.sup.2(10) n.sub.bb effect: poly[MMA-g-(PDMS/PMMA)] 53 0.029 1 149 210 16.9 0.42 3.4 11.6 28.5 107 2.0 9.9 63 0.034 1 149 607 26.6 0.45 3.4 14.5 31.1 175 1.9 9.9 62 0.034 1 149 1935 31.4 0.40 3.4 14.9 32.0 193 1.8 9.9 n.sub.A effect: poly[MMA-g-(PDMS/PMMA)] 27 0.015 1 149 1935 9.8 0.31 3.4 13.3 36.1 316 0.9 9.9 62 0.034 1 149 1935 31.4 0.40 3.4 14.9 32.0 193 1.8 9.9 81 0.044 1 149 1935 53.1 0.46 3.4 13.6 27.6 125 2.5 9.9 n.sub.g effect: poly[nBA-ran-MIMA-g-(PDMS/PMMA)] 81 0.044 1 149 1935 53.1 0.46 3.4 13.6 27.6 125 2.5 10.0 178 0.241 4 139 1923 103 0.29 3.5 16.9 29.1 98 4.6 10.6 147 0.278 8 142 1959 60.9 0.13 3.9 16.7 31.2 115 3.8 13.2 n.sub.x effect: poly[mBA-ran-MMA-g-(PDMS/PS)] 60 0.05 8 502 1061 78 0.18 3.7 12.7 20.3 106 2.4 11.7 60 0.08 8 315 2807 110 0.22 3.8 14.3 20.1 151 2.1 12.8 60 0.15 8 155 2854 528 0.44 4.0 16.1 18.9 215 1.9 13.9 60 0.24 8 86 4425 1853 0.72 3.6 15.6 18.4 196 2.0 10.9 .sup.(1)Number average DP of PS or PMMA side chains as determined by .sup.1H-NMR. .sup.(2)Volume fraction of PS or PMMA, .sub.PS = 1.02 g/mL, .sub.PMMA = 1.15 g/mL, = 0.96 g /mL. .sup.(3)Number of spacer repeat units between A blocks. .sup.(4)Number average DP of brush backbone between PS or PMMA side chains. .sup.(5)DP of total brush backbone in the A-g-B macromolecule. .sup.(6)Youngs modulus determined either as tangent of a stress-strain curve at .fwdarw. 1 or from the fitting equation S2 at = 1 as E.sub.0 = E(1 + 2(1 ).sup.2)/3.
[0318] To demonstrate the universality of the platform and its modular nature in addressing specific applications, we prepared A-g-B graft copolymers with different chemical compositions of A-blocks and B-side chains. For example, PMMA A-blocks were replaced with polystyrene (PS) to enable elastomer fluidity at 100 C. for molding and 3D printing. By substituting PDMS side chains in the B-block with higher glass transition polyisobutylene (PIB), we augmented viscoelastic dissipation at room temperature and conventional strain rates, thereby enhancing adhesion and vibration damping. For scalability, the controlled radical polymerization (CRP) methods were replaced with free radical polymerization (FRP) to synthesize PS-g-PDMS (n.sub.g=8) and PS-g-PIB (n.sub.g=8) (
[0319] Structure: Chemically dissimilar blocks undergo microphase separation. Different techniques were employed for characterization of both molecular structure and morphology of self-assembled A-g-B networks. The copolymer composition [n.sub.sc, n.sub.g, n.sub.A, n.sub.x] was monitored by .sup.1H-NMR spectroscopy while samples with identical compositions but different n.sub.bb were verified by the number average molecular weight from gel-permeation chromatography. Atomic force microscopy (AFM) was used for molecular imaging of A-g-B macromolecules to confirm their dimensions and microphase separation. Langmuir-Blodget monolayers demonstrate densely packed worm-like PMMA-g-PDMS (n.sub.g=1) macromolecules (
where is mass density of A polymer,
domain volume, and M.sub.Amolecular mass of A-block (Table 1-X). Unlike the previously studied ABA linear-brush-linear copolymers, each A block in an A-g-B macromolecule anchors two bottlebrush strands to a network node (
This suggests strong extension of bottlebrush backbone at the interface, causing additional enhancement of the strain-stiffening response of A-g-B elastomers as discussed below.
[0320] Mechanical Properties: Systematic studies of backbone dilution on mechanical properties of brush networks by increasing n.sub.sc,
and n.sub.x have been established previously, therefore, our main focus here is twofold: (i) strengthening the network through enhancement of mesh interconnectivity by increasing the number of A-blocks per brush macromolecules (z) and (ii) architecturally tuning the viscoelastic response. We conducted uniaxial tensile tests of A-g-B brush networks with n.sub.bb varying from 200 to 2000 and z ranging from 1.4 to 13 accordingly, while keeping the other architectural parameters (n.sub.sc, n.sub.g, n.sub.x, n.sub.A, .sub.A) constant. All samples demonstrate similar softness, E.sub.050 kPa, and firmness, 0.46-0.54 yet the .sub.max increases 15-fold from 0.04 MPa to 0.9 MPa (
and increasing volume fraction of A blocks, .sub.A (
alone leads to firmness decline as observed in covalent brush networks, To reverse the trend, A-g-B's with greater volume fraction of A-blocks, .sub.A, were synthesized. These elastomers witness a dual effect on network structure: (i) higher aggregation number of network nodes (Q), hence higher crosslink functionality and (ii) stronger strand extension, hence higher firmness () evidenced by the decreasing strand footprint (S.sub.in) (Table 1-X). The series of PS-g-PDMS (n.sub.g=8) brush-like copolymers with .sub.A ranging from 0.03 to 0.24 demonstrated steady increase of stress-at-break up to 6 MPa (
[0321] Concurrent with the elastic response measured a low strain rate of {dot over ()}=0.005 s.sup.1 (
The lowering of the crosslink density at a given n.sub.A=60 results in two effects (
[0322] The effect of deformation on A-g-B network morphology was studied by in-situ SAXS which allows instantaneous monitoring of changes in the d.sub.1, d.sub.2, and d.sub.3 spacings during uniaxial extension (
[0323] In addition to controlling mechanical properties of thermoplastic elastomers, the modular nature of the A-g-B platform allows a broad range of chemical compositions for A and B blocks. The chemical variability accommodates specific functions such as thermal stability, adhesion, and molding (
[0324] Materials: Tetrahydrofuran (THF), toluene, acetone, hexane, acetonitrile, and p-xylene were purchased from Fisher Scientific and used as received. Styrene and n-butyl acrylate (BA) were purchased from Fisher Scientific and were passed twice through basic alumina column to remove inhibitor. 2,2-Azobis(2-methylpropionitrile) (AIBN, 98%), Methyl 2-(dodecylthiocarbonothioylthio)-2-methylpropionate (CTA, 97%), -bromoisobutyryl bromide (BiBB, 98%), 2-Hydroxyethyl 2-bromoisobutyrate (HEBIB, 95%), methacryloyl chloride (MACI, 97%), triethylamine (TEA), copper (I) bromide (CuBr, 99.999%), tris [2-(dimethylamino)ethyl]amine (Me.sub.6TREN), N,N,N,N,N-Pentamethyldiethylenetriamine (PMDETA), dibutyltin dilaurate (DBTDL, 95%), 2-isocyanatoehtyl methacrylate (IEM, 98%), tetrabutylammonium bromide (TBAB, 98%), 33 wt. % hydrobromic acid solution in acetic acid (HBr), aluminum oxide (activated, basic, Brockmann I), silica gel (230-400 mesh) were purchased from Sigma Aldrich and used as received. Poly(ethylene glycol) methacrylate (PEGMA, M.sub.n=500 g/mol) was obtained from Sigma Aldrich and purified by passing (twice) through basic alumina column to remove inhibitor. Monomethacryloxypropyl terminated polydimethylsiloxane (PDMSMA, MCR-M11, M.sub.n=1000 g/mol) and potassium methacrylate (KOMA, 95-100%) were obtained from Gelest. The former was purified using a basic alumina column to remove inhibitor and the latter was used as received. RB HR-PIB-1000 was obtained from RB Products and used as received. Methyl methacrylate (MMA, 99%) and styrene (Sty, 99%) was obtained from Fisher Scientific and purified using a basic alumina column to remove inhibitor. Teflon petri dishes were purchased from Welch Flourocarbon.
[0325] Atomic force microscopy. Monolayers of A-g-B brush copolymers were prepared by Langmuir-Blodget using a KSV 5000 onto a muscovite sheet (
[0326] Small angle X-ray scattering (SAXS). SAXS measurements were performed on the ID02 and BM26 beamlines of the ESRF (grenoble, France). The experiments at ID02 were conducted in transmittance geometry with a photon energy of 12.46 KeV. The total phototon flux on the sample is estimated to 9.1 photons persecond with the monochromatic incident X-ray beam collimated to a footprint of 100200 m.sup.2 (V x H) allowing an acquisition time of less than 100 ms per frame. The q values (q=4 sin ()/ range from 7.510.sup.3 nm.sup.1 to 3 nm.sup.1 at a sample detector distance of 2 m. Optimization of the signal-noise ratio through a Rayonix MX-170HS in a 35 m long vacuum flight tube was achieved through the binning of 22 pixel leading to an effective pixel size of 89 m in both directions. SAXS images at BM26 were collected using a Pilatus 1M detector (169 mm179 mm active area). The experiments were performed in transmission geometry using a photon energy of 12.99 keV and sample-to-detector distance of 2.8 m. Mechanical stretching of the samples was carried out using tensile cell from Linkam (LINKAM TST 350). The data correction, calibration, and integration was performed using the fast azimuthal integration Python library. (reference to insert: G. Ashiotis, A. Deschildre, Z. Nawaz, J. P. Wright, D. Karkoulis, F. E. Picca and J. Kieffer Journal of Applied Crystallography, 2015, 48, 510-519). To compute form factor parameters 1 D SAXS curves were fit to a scattering for a polydisperse population of spheres with uniform scattering length density. The distribution of radii is a Gaussian distribution. The data modelling and analysis were performed using the SANS & USANS data reduction and analysis package provided by NIST5 for Igor Pro 6.7.3.2 environment from WaveMetrics Ltd.
[0327] Uniaxial tensile stress strain measurements. Dog bone shaped samples with bridge dimensions of 12 mm2 mm1 mm were loaded into an RSA-G2 DMA (TA Instruments) and subjected to uniaxial extension at 20 C. and constant strain rate of 0.005 s.sup.1 for PDMS samples and 0.001 s.sup.1 for PIB samples. Samples were stretched until rupture, revealing the entire mechanical profile. In each case, mechanical tests were conducted in triplicate to ensure accuracy of the data. The elongation ratio A for uniaxial network deformation is defined as the ratio of the sample's instantaneous size L to its initial size L.sub.0, =L/L.sub.0. At small and intermediate deformation range, all stress-deformation curves, .sub.true (), follow non-linear equation of network elasticity and switch to a linear scaling, .sub.true (), at large deformations (see
[0328] Fitting structural modulus (E) and strain stiffening (). In the elastic deformation regime, raw stress strain curves for uniaxial deformation were fitted to the following non-linear equation
with E and being fitting parameters as illustrated in
[0329] Rheology. Frequency and temperature sweeps were performed on the ARES-G2 Rheomoeter (TA instruments) with 8 mm compression plate geometries. Samples were prepared by cutting 8 mm diameter disks with approzimate height of 1 mm (exact height was specified in the rheometer for each sample). The frequency sweep was performed from 0.01 to 100 Hz (within the viscoelastic PSA range) at 22 C. at with =0.05 to ensure adequate contact area between the compression plate and sample. The temperature sweep was performed from 20 C. to 200 C. with {dot over ()}=0.05 oscillating at 1 Hz. Noisy data in melt state at high temperatures as a consequence to the infacial contact area between the compression plate and sample decreasing were removed.
[0330] Fused-filament fabrication 3D printing. Fused-filament fabrication 3D printing was performed with poly[nBA-ran-MMA-g-(PIB/PS)] sample 030722_2 using a Cellink BioX 3D printer where shape stl. files were created with Tinkercad (for dogbones) and Photoshop (for UNC logo) (
[0331] Modified probe tack testing. The W.sub.adh was measured using a modified version of the probe tack test using a G2-RSA DMA. The top arm contained a 2 mm diameter probe and the bottom arm was a 25 mm plate both with roughness of 0.5 microns (TA instruments). Segments of sample were placed on the bottom compression plate and allowed to wet the surface over time. In addition, a rubber roller was used to apply light pressure ensuring the adhesive bond between the elastomer and bottom plate (acting as carrier) remained intact during measurement.
[0332] Gel-permeation chromatography (GPC). The molecular weight of the A-g-B brush copolymers synthesized by grafting through free-radical polymerization was determined by GPC using a Tosoh EcoSEC Elite GPC system equipped with a TSKgel Super HM-M (17392) column maintained at 40 C. with an RI detector and Tosoh LENS 3 multiangle light scattering detector. Tetraydrofuran was used as the mobile phase at a flow rate of 0.5 mL/min. Molecular weight and and dispersity is reported based on polystyrene standards. Note that molecular weight readings are not very reliable from the RI detection, so molecular weights were reported from light scattering detection.
Example 1. CRP of Synthesis of poly[MMA-g-(PDMS/PMMA)] AND poly[nBA-ran-MMA-g-(PDMS/PMMA)]
[0333] Functionalization of PEGMA-OH. PEGMA (40 g, 40 mmol), TEA (4.04 g, 40 mmol), THF (40 mL) and a stir bar were added to a round bottom flask and left to stir at 0 C. for 30 minutes. BiBB (9.16 g, 4.92 mL, 40 mmol) was added dropwise over 15 minutes to the reaction mixture. The solution was brought to room temperature and left to stir for an additional 2 hours. The mixture was centrifuged and the organic layer decanted and concentrated under vacuum. The reaction mixture was then passed through a silica column and dried overnight resulting in a functionalized PEGMA-Br ATRP initiator as a functional site for future polymerization.
[0334] Grafting Through RAFT copolymerization. For a graft copolymer macroinitiator with architectural parameters of n.sub.g=8, n.sub.sc=14, n.sub.x=100, PDMSMA (20 g, 20 mmol), BA (17.9 g, 0.14 mol), PEGMA-Br (1.04 g, 1.6 mmol), CTA (21.8 L, 57.6 mol), AIBN (2.3 mg, 14.4 mol), toluene (20 mL), and a stir bar were added to a Schlenk flask. The solution was bubbled with dry nitrogen for 1 hour, then submerged into an oil bath at 70 C., and left to polymerize overnight. The polymerization was quenched by opening the flask, the reaction mixture dried, and the conversion determined by .sup.1H-NMR to be 88% of a random PDMSMA, PEGMA-Br and PBA copolymer with n.sub.bb =1935. The polymer mixture was precipitated from methanol 2-3 times to remove residual PDMSMA and dried under vacuum until a constant mass was reached.
[0335] Grafting From to synthesize poly[MMA-g-(PDMS/PMMA)] via ATRP. The resulting polymer brushes polymerized by RAFT were then used as macroinitiators for ATRP growth of linear MMA. For a typical graft copolymer plastomer, graft copolymer initiator (2 g), excess MMA (2 g), M.sub.6TREN (5 L, 18.7 mol), toluene (50 mL) and a stir bar were added to a Schlenk flask. The solution was bubbled with dry nitrogen for 1 hr then Cu(I)Br (2.8 mg, 18.7 mol) was quickly added to the reaction mixture under nitrogen atmosphere. The flask was sealed, purged for an additional 15 minutes, and then immersed in an oil bath at 45 C. The polymerization was visually monitored to avoid gelation of the growing chains. The polymerization was quenched at various times to afford to afford a series of graft copolymers with increasing PMMA ratio. Note, reaction times were relatively short (0.5-1.5 hr) using 20 mL of toluene before observed gelation similarly documented in the literature, however excess toluene (>80 mL) allowed for larger growth time (2 hr) of PMMA chains before gelation. All resulting graft copolymer plastomers were swelled and washed two-three times with acetone to remove PMMA homopolymer, and then swelled and washed two-three times with hexanes to remove unreacted brushes. These impurities typically represent <10% of the total yield. Finally, the n.sub.A and .sub.A of the PMMA side chains were measured by .sup.1H-NMR as summarized in Table 1, PEG appendage excluded. Samples were then dissolved in THF (75 wt % solvent) and poured into Teflon petri-dishes and left to dry overnight to yield films for further mechanical testing. Note that the grafting from approached exhibited synthetic limitations where .sub.A did not exceed 0.07 due to insolubility between the growing A-g-B brush strand in residual monomer/solvent solution. Another factor may be the polarity/functionality of the RAFT end groups during ATRP. Further experimentation is needed to greater understand the interplay between attainable .sub.A and x of monomers and synthesized polymer. Note: higher PA was attained by increasing n.sub.g in poly[nBA-ran-MMA-g-(PDMS/PMMA)] brush copolymers.
##STR00010## ##STR00011##
A-g-B brush graft copolymer synthesis by CRP methods. Note: omitted RAFT end groups correspond with methyl 2-(dodecylthiocarbonothioylthio)-2-methylpropionate, CTA. (at brackets)
Example 2. Free-Radical Polymerization of poly[nBA-ran-MMA-g-(PDMS/PS)] and poly[nBA-ran-MMA-g-(PIB/PS)]]
[0336] [(PMMA)-g-(PDMS)] and [(PMMA)-g-(PDMS)-PBA] brush graft copolymers synthesized by CRP are inefficient temporally and require comprehensive purification of substantial quantities of metal-ligand complex. For more efficient polymerization, A-g-B brush graft copolymers can also be polymerized by UV initiated free-radical (FR) polymerization, though at a detriment to precise determination of n.sub.bb (2). Turning to free-radical polymerization of A-g-B brush copolymers, both brush side chain and A-block chain must be pre-synthesized into side chain macromonomers and subsequently grafted through. Grafting through the oligomeric reagents introduces other synthetic consideration including interaction energy between side-chain macromonomers, A-block macromonomers, and solubility.
[0337] Anti-Markovnikov bromination of HR-PIB 1000, n.sub.sc=18. To a 250 mL round bottom flask equipped with a stir bar, 50 g (0.05 mmol) RB HR-PIB (M.sub.n=1000 g/mol, 1.9) and hexane (150 mL) was added and placed in an ice bath. The solution was bubbled with oxygen for 30 minutes at 0 C. and 24.3 g of 33 w/w % HBr (0.1 mol) in EtOAc was added dropwise to the flask with vigorous stirring. The reaction stirred for 2 hrs at 0 C. and brought up to room temperature where it was left to stir overnight. Stirring was ceased and the resultant anti-Markovnikov bromine functionalized PIB oligomer was washed with H.sub.2O/Na.sub.2CO.sub.3 twice, dried with anhydrous MgSO.sub.4, and passed through a short SiO.sub.2 column. The hexanes were evaporated by bubbling with air yielding 98% functionalized polymer (determined by .sup.1H-NMR,
[0338] Synthesis of PIB macromonomer, n.sub.sc=18. The functionalized oligomer (45 g, 0.042 mol) was dissolved in THF (350 mL) and transferred to an oven dried 500 mL round bottom flask equipped with a stir bar. The solution was charged with 26.0 g KOMA (0.21 mol) and 67.6 g TBAB (0.25 mol) and stirred for 36 hrs at 45 C. The solution was centrifuged to remove residual salt and unreacted reagent. Subsequently, the solution was condensed by bubbling with air and washed with H.sub.2O/hexane twice. The organic layer was separated, dried with anhydrous MgSO.sub.4, and ran through a SiO.sub.2 column twice yielding PIB (n.sub.sc=18) macromonomer product (99% conversion, 90% yield). Again, no residual peaks were present from the -hydrogens suggesting higher yield.
##STR00012##
Scheme 2-1. PIB Macromonomer Synthesis
[0339] Bromine functionalization of PEGMA-OH. PEGMA (40 g, 40 mmol), TEA (4.04 g, 40 mmol), THF (40 mL) and a stir bar were added to a round bottom flask and left to stir at 0 C. for 30 minutes. BiBB (9.16 g, 4.92 mL, 40 mmol) was added dropwise over 15 minutes to the reaction mixture. The solution was brought to room temperature and left to stir for an additional 2 hours. The mixture was centrifuged, and the organic layer decanted and concentrated under vacuum. The reaction mixture was then passed through a silica column and dried overnight resulting in a functionalized PEGMA-Br ATRP initiator as a functional site for future polymerization.
[0340] Grafting through RAFT copolymerization of PIB side chains. For a graft copolymer macroinitiator with architectural parameters of n.sub.g=1, n.sub.sc=18, n.sub.x=163, n.sub.bb =900, PIB macromonomer (20 g, 20 mmol), PEGMA-Br (0.066 g, 0.13 mmol), CTA (2.4 L, 0.61 mol), AIBN (0.26 mg, 0.16 mol), toluene (30 mL), and a stir bar were added to a Schlenk flask. The solution was bubbled with dry nitrogen for 1 hour, then submerged into an oil bath at 80 C., and left to polymerize for 36 hr. The polymerization was quenched by opening the flask, the reaction mixture was dried, and the conversion determined by .sup.1H-NMR was 70% of a random PIB and PEGMA-Br and with n.sub.bb =900. The polymer mixture was precipitated from 2:1 ratio of toluene: acetone 2-3 times to remove residual PIB macromonomer and dried under vacuum until a constant mass was reached.
[0341] Grafting from to synthesize poly[M.sub.A-g-(PIB/PS)] via ATRP. The resulting polymer brushes polymerized by RAFT were then used as macroinitiators for ATRP growth of linear polystyrene (PS). For a typical brush backbone copolymer, graft copolymer initiator (3 g), excess styrene (2 g), M.sub.6TREN (7.6 L, 33 mol), toluene (50 mL) and a stir bar were added to a Schlenk flask. The solution was bubbled with dry nitrogen for 1 hr then Cu(I)Br (4.7 mg, 33 mol) was quickly added to the reaction mixture under nitrogen atmosphere. The flask was sealed, purged for an additional 15 minutes, and then immersed in an oil bath at 90 C. The polymerization was quenched at various times to afford a series of graft copolymers with increasing PS ratio. Note, reaction times were relatively short (2-6 hr). All resulting solutions were washed 2-3 times with 2:1 ratio of toluene: acetone to remove PS homopolymer. Finally, the n.sub.A and .sub.A of the PS side chains were analyzed by .sup.1H-NMR, PEG appendage excluded. Samples were then dissolved in toluene (75 wt % solvent) and poured into Teflon petri-dishes and left to dry overnight under reduced pressure to yield films for further mechanical testing.
[0342] Synthesis of PS oligomers. ATRP of polystyrene homopolymer was performed with a target n.sub.A=60 at 34% conversion to avoid large viscosities at higher conversion. Styrene (100 g, 0.96 mol), HEBIB (1.16 g, 5.5 mmol), PMDETA (0.095 g, 0.114 mL, 0.55 mmol), and a stir bar were added to a Schlenk flask. The solution was bubbled with dry nitrogen for 1 hour then Cu(I)Br (0.079 g, 0.55 mmol) was quickly added to the reaction mixture under nitrogen atmosphere. The flask was sealed, purged for an additional 15 minutes, and then immersed in an oil bath at 90 C. The reaction mixture was left to polymerize for 14 hrs to receive a 34% conversion (n.sub.sc=60) and the reaction was quenched by exposing the mixture to oxygen. The mixture was centrifuged and gravity filtered to remove residual Cu-ligand complex. Residual styrene monomer was evaporated and the remaining PS oligomer was dissolved in minimal THF and crashed in excess methanol (1:10, THF: Methanol by volume) 3 times. The washed PS oligomer was dried overnight at room temperature under reduced pressure to remove any residual solvent.
[0343] Synthesis of PS (DP=60) macromonomer. The PS oligomer (30 g, 4.8 mmol, DP =60) was transferred to a round bottom flask sealed by rubber septum and parafilm and dissolved in 60 ml of THF. Once the PS was fully dissolved, 0.05 g (47 L, 80 mol) dibutyltin dilaurate was added to the solution, it was subsequently purged of oxygen by bubbling the solution with nitrogen for 10 minutes. IEM (0.82 g, 0.75 mL, 5.3 mmol) was added dropwise to the round bottom flask under constant stirring. Nitrogen was removed from the flask, and the solution was set to stir for 18 hr. The subsequent solution was further diluted with THF (5-10x) and passed through silica column twice. The purified mixture was dried under reduced pressure and characterized by .sup.1H-NMR. H.sup.1-NMR reveals 80% conversion so subsequent calculations for .sub.A for performed considering an 80% ratio of macromonomers.
##STR00013##
Scheme 1-3. PS Macromonomer Synthesis
[0344] FR polymerization of A-g-B brush copolymers by grafting through. A Schlenk flask was charged with appropriate molar quantities of side-chain macromonomer (PDMS, PIB), spacer (n-BA), A-block macromonomer (PS), 1:1 volume of p-xylene, and 0.15 mol % initiator (BAPO). The flask was shielded from light and purged with nitrogen for 30 minutes. Subsequently, the solution was removed from nitrogen and allowed to polymerize under UV-light for 18 hr. The solution exhibits a light-yellow color upon introduction to the UV-light but returns to transparent after polymerization. The unwashed polymer solution was caste in a Teflon mold at 60 C. and dried overnight. The resultant polymer was washed according to chemistry. poly[nBA-ran-MMA-g-(PIB/PS)]: the unwashed polymer was dissolved in THF and crashed with acetonitrile (1:1.2, THF: acetonitrile) 3 times. The washed polymer was dissolved in p-xylene once more and caste into a Teflon petri-dishes (Welch Fluorocarbon) at 60 C. and dried overnight to be characterized by .sup.1H-NMR where no macromonomer peaks remained. poly[nBA-ran-MMA-g-(PDMS/PS)]: the unwashed polymer was dissolved in acetone and crashed out in acetonitrile (2:1, acetone: acetonitrile). This wash was repeated three times. The washed polymer was dissolved in p-xylene once more and caste into a Teflon petri-dishes and dried overnight to be characterized by .sup.1H-NMR where no macromonomer peaks remained. Note that unreacted reagents act as diluent and decrease the modulus of the network. Comparing washed and unwashed A-g-B network stress-strain curves exhibit this behavior. The number average molecular weight (M.sub.n) of the A-g-B brush polymer stand was determined by light scattering detection during gel-permeation chromatography: Ex. synthetic calculations. poly[nBA-ran-MMA-g-(PIB/PS)]. Sample: 030722_1. 2.00 g n-butyl acrylate (15.6 mmol), 2.41 g PIB macromonomer (2.23 mmol), 0.27 g PS macromonomer (43 mol, 80% conversion PS mixture, total mass 0.34 g), 7 mg BAPO (17 mol, 0.15 w/w %), and 4.5 mL of p-xylene.
##STR00014##
Scheme 1-4 Depicts Polymerization of poly[nBA-ran-MMA-g-(PDMS/PS)] Brush Graft Copolymers
##STR00015##
Scheme 1-5 Depicts Polymerization of poly[nBA-ran-MMA-g-(PIB/PS)] Brush Graft Copolymers
Example 2. Synthesis of macromonomers (FIG. 1a) and hybrid brush-like graft copolymers (FIG. 1b)
[0345] Specific non-limiting (macro)monomers and monomers for the disclosed brush-like graft copolymer formulations area provided below. It should be noticed that in all synthetic procedures, brush is interchangeable with comb, which means spacing between neighboring side chains on the graft copolymer backbone.
[0346] Examples of the synthesis of macromonomers to form hybrid brush-like graft copolymer elastomers are described below. It should be noted that the synthetic procedures are exemplary and readily expandable to macromonomers of any chemistry. Furthermore, in some aspects, macromonomers possess brush-like chemical structure, which results in brush-on-brush or brush-on-comb brush-like graft copolymer elastomers, as shown in Scheme 2. Brush-like networks are classically defined by three independent structural parameters-side chain length (n.sub.sc), side chain grafting density (n.sub.g), and brush length between crosslink junctions (n.sub.x), but are complemented with total strand length (n.sub.bb) and number of elastic repeat units (z=n.sub.bb/n.sub.x). The [n.sub.sc, n.sub.g, n.sub.A, .sub.A, n.sub.x, n.sub.bb] quintuplet can be varied within a broad range [1-150, 1-100, 50-2000, 300-3000, 1-100], respectively.
##STR00016##
a) Preparation of Macromonomers B-F in FIG. 1a for Grafting-Trough Copolymerization
[0347] Macromonomers included into hybrid brush-like graft copolymer materials can be sourced from ready-to-use commercially available sources, commercially available sources that require additional functionalization or total synthesis from starting monomers as summarized below (a.1-3) for use in various polymerization methods including atom transfer radical polymerization (ATRP), free radical polymerization (FRP) and reversible addition-fragmentation chain-transfer (RAFT) polymerization. a.1) Synthesis of macromonomers by atom transfer radical polymerization (ATRP). Various monomers can be polymerized into macromonomers by ATRP including styrene, methacrylates and acrylates. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with ethyl -bromoisobutyrate (EBiB), monomer (styrene, methacrylates or acrylates), N,N,N,N,N-pentamethyldiethylenetriamine (PMDETA), and anisole (Scheme 3). The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 90 C. The polymerization was stopped after predetermined time when monomer conversion reached 70 mol % (determined using 1H NMR). The polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were evaporated. The remaining polymer was dissolved in dimethyl acetamide (DMA) or anisole and transferred to a flask. Potassium acrylate was synthesized by reaction of acrylic acid (AA) and Potassium tert-butoxide (KOtBu) and added to the solution, which was stirred for 72 hrs at room temperature (Scheme 4). The solution was filtered, diluted with methylene chloride (DCM), then washed with deionized (DI) water three times. The macromonomer solution was dried by adding magnesium sulfate (MgSO.sub.4) and then by overnight evaporation in air.
##STR00017##
##STR00018##
[0348] a. 2) Synthesis of macromonomers by ring opening polymerization (ROP). Various monomers can be polymerized into macromonomers by ROP including, but not limited to, lactones, lactides, glycolides and epoxys to give corresponding polyesters and polyethers. As an example, dried ethanol, -caprolactone, anhydrous toluene was added in an oven-dried flask (Scheme 5). To the solution was added 3 molecular sieves and the mixture was dried for 48 h. The solution was filtered and dibutyltin dilaurate was added. The reaction mixture was heated to 120 C. Between 6 and 8 h, the reaction became viscous and magnetic stirring became hard. After reaching to the degree of polymerization equal 10, the reaction was cooled to room temperature. The polymer was precipitated in chilled methanol 3 and left to dry. The resulting polymer was dissolved DCM and dried with anhydrous MgSO.sub.4 overnight. The polymer solution was filtered and transferred to a flask and triethylamine was added and cooled to 5 C. using an ice bath. Methacryloyl chloride in anhydrous DCM was added dropwise to the mixture, the ice bath was removed and the temperature was increased to room temperature. The reaction was continued overnight. The mixture was filtered and filtrates were washed with water 3. The contents were then concentrated and precipitated into chilled methanol 3 and left to dry overnight.
##STR00019##
[0349] a.3) Functionalization of commercial macromonomers. Various commercially available macromonomers can be functionalized to be compatible with selected polymerization methods. As an example, but not limited to, commercially available vinyl terminated polyolefins i.e. polyisobutylene (PIB) macromonomers can be converted to methacrylates for compatibility with atom transfer radical polymerization (ATRP). In addition, vinyl terminated polyolefins can be used without further functionalization using free radical polymerizations (FRP) and reversible addition fragmentation chain transfer (RAFT) polymerizations. As example synthesis for functionalization for ATRP: PIB with various molecular weight in the range of 100-10,000 Da were synthesized according to the following procedure (Scheme 6). To a 250 mL round bottom flask equipped with a stir bar, 50 g (0.05 mmol) RB HR-PIB (M.sub.n=1000 g/mol, 1.9) and hexane (150 mL) was added and placed in an ice bath. The solution was bubbled with oxygen for 30 minutes at 0 C. and 24.3 g of 33 w/w % HBr (0.1 mol) in EtOAc was added dropwise to the flask with vigorous stirring. The reaction stirred for 2 hrs at 0 C. and brought up to room temperature where it was left to stir overnight. Stirring was ceased and the resultant anti-Markovnikov bromine functionalized PIB oligomer was washed with H.sub.2O/Na.sub.2CO.sub.3 twice, dried with anhydrous MgSO.sub.4, and passed through a short SiO.sub.2 column.
[0350] The functionalized oligomer (45 g, 0.042 mol) was dissolved in THF (350 mL) and transferred to an oven dried 500 mL round bottom flask equipped with a stir bar. The solution was charged with 26.0 g KOMA (0.21 mol) and 67.6 g TBAB (0.25 mol) and stirred for 36 hrs at 45 C. The solution was centrifuged to remove residual salt and unreacted reagent. Subsequently, the solution was condensed by bubbling with air and washed with H.sub.2O/hexane twice. The organic layer was separated, dried with anhydrous MgSO.sub.4, and ran through a SiO.sub.2 column twice yielding PIB (n.sub.sc=18) macromonomer product (99% conversion, 90% yield). Again, no residual peaks were present from the -hydrogens suggesting higher yield.
##STR00020##
b) Hybrid Brush-Like Graft Copolymers (FIG. 1b) Via Grafting-Through Copolymerization of Assorted Macromonomers (FIG. 1a)
[0351] Macromonomers described in section a.1-3 can be used to synthesize hybrid brush-like graft copolymer networks via a grafting-through approach using polymerization methods such as, but not limited to, atom transfer radical polymerization (ATRP), free radical polymerization (FRP) and reversible addition-fragmentation chain-transfer (RAFT) polymerization as described exemplary in sections b.1-3. Examples of either commercially available macromonomers, post-functionalized commercially available macromonomers and macromonomers synthesized from starting monomers included, but not limited to, in Scheme 7, with a general grafting through polymerization scheme shown in Scheme 8.
##STR00021##
##STR00022##
[0352] b.1) Grafting-through hybrid brush-like graft copolymers using ATRP. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with ethylene bis(2-bromoisobutyrate) (2-bib), a mixture of macromonomer methacrylate terminated poly(dimethylsiloxane) and monomer methyl methacrylate, tris [2-(dimethylamino)ethyl]amine (Me.sub.6TREN), and toluene (Scheme 9). The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 50 C. The polymerization was stopped after predetermined time, the polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were removed by methanol washed 3 and the sample dried overnight. Rheology of the resulting hybrid brush-like graft copolymer is shown in
##STR00023##
[0353] b.2) Grafting-through hybrid brush-like graft copolymers using FRP. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with either thermal initiator such as, but not limited to, 2,2-Azobis(2-methylpropionitrile) (AIBN) or UV initiator such as Phenylbis(2,4,6-trimethylbenzoyl) phosphine oxide (BAPOs), a mixture of macromonomers methacrylate terminated poly(dimethylsiloxane), methacrylate terminated poly(ethylene glycol), methacrylate terminated poly(styrene) and monomer butyl acrylate, and toluene (Scheme 10). The solution was bubbled with dry nitrogen for 1 hr. Then, the solution was either set at 70 C. or exposed to UV light. The polymerization was stopped after predetermined time, unreacted monomers were removed by methanol washed 3 and acetone washes 3 and the sample dried overnight. Rheology, mechanics and water uptake of the resulting hybrid brush-like graft copolymer is shown in
##STR00024##
[0354] b.3) Grafting-through hybrid brush-like graft copolymers using RAFT. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with either thermal initiator such as, but not limited to, 2,2-Azobis(2-methylpropionitrile) (AIBN) or UV initiator such as Phenylbis(2,4,6-trimethylbenzoyl) phosphine oxide (BAPOs), chain transfer agent such as, but not limited to, 3,5-Bis(2-dodecylthiocarbonothioylthio-1-oxopropoxy)benzoic acid, a mixture of macromonomers vinyl terminated poly(isobutylene), methacrylate terminated poly(styrene) and monomer butyl acrylate, and toluene (Scheme 11). The solution was bubbled with dry nitrogen for 1 hr. Then, the solution was either set at 70C or exposed to UV light. The polymerization was stopped after predetermined time, unreacted monomers were removed by methanol washed 3 and acetone washes 3 and the sample dried overnight.
##STR00025##
c) Hybrid Brush-Like Graft Copolymer Networks Via Sequential Grafting-Through and Grafting from Approaches and with Functional Side Chain End Groups.
[0355] Sequential orthogonal polymerization methods or functionalizations may be exploited to either grow hybrid copolymer grafts from the brush or functionalize side chain end groups with desired chemistry. Orthogonal polymerization methods can include, but not limited to, atom transfer radical polymerization (ATRP), free radical polymerization (FRP), reversible addition-fragmentation chain-transfer (RAFT) polymerization and ring opening polymerization (ROP) using various macromonomers described in, but not limited to, sections a.1-3. Exemplary sequential orthogonal polymerizations or functionalizations are described in sections d. 1-3.
[0356] c.1) Hybrid brush-like graft copolymers from sequential grafting-through via RAFT and grafting from via ATRP. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with either thermal initiator such as, but not limited to, 2,2-Azobis(2-methylpropionitrile) (AIBN) or UV initiator such as Phenylbis(2,4,6-trimethylbenzoyl) phosphine oxide (BAPOs), chain transfer agent such as, but not limited to, 3,5-Bis(2-dodecylthiocarbonothioylthio-1-oxopropoxy)benzoic acid, a mixture of macromonomers methacrylate terminated poly(dimethylsiloxane) and , methacrylate, bromoisobutyrate terminated poly(ethylene glycol) and toluene (Scheme 12). The solution was bubbled with dry nitrogen for 1 hr. Then, the solution was either set at 70C or exposed to UV light. The polymerization was stopped after predetermined time, unreacted monomers were removed by methanol washed 3 and the sample dried overnight. Then a Schlenk flask equipped with a magnetic stir bar was charged with the resulting hybrid brush-like graft copolymer initiator, methyl methacrylate monomer, Tris[2-(dimethylamino)ethyl]amine (Me.sub.6TREN), and toluene (Scheme 12). The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 50 C. The polymerization was stopped after predetermined time. The polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were left to evaporate.
##STR00026##
[0357] c.2) Hybrid brush-like graft copolymers from sequential grafting-through via ATRP and grafting from via ROP. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with ethylene bis(2-bromoisobutyrate) (2-bib), a mixture of macromonomers methacrylate terminated poly(dimehtylsiloxane) and methacrylate terminated poly(ethylene glycol), tris [2-(dimethylamino)ethyl]amine (Me.sub.6TREN), and toluene (Scheme 13). The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 50 C. The polymerization was stopped after predetermined time, the polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were removed by methanol washed 3 and left to dry overnight. Then a Schlenk flask equipped with a magnetic stir bar was charged with the resulting hybrid brush-like graft copolymer initiator, -caprolactone, anhydrous toluene and dibutyltin dilaurate was added and the reaction mixture was heated 120 C. (Scheme 13). The polymerization was stopped after predetermined time, the solution was then precipitated into chilled methanol 3 and dried overnight.
##STR00027##
[0358] c.3) Hybrid brush-like graft copolymers with functional side chains from sequential grafting-through via ATRP and post functionalization. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with ethylene bis(2-bromoisobutyrate) (2-bib), a mixture of macromonomers methacrylate terminated poly(dimehtylsiloxane) and methacrylate terminated poly(ethylene glycol), tris [2-(dimethylamino)ethyl]amine (Me.sub.6TREN), and toluene. The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 50 C. The polymerization was stopped after predetermined time, the polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were removed by methanol washed 3 and left to dry overnight. The resulting copolymer can be synthesized with predetermined fraction of functionalizable end-groups on the side chains (0.1-100 mol. %) (Scheme 14) and enables various other post-functionalizable reactions including, but not limited to, aldehyde/amines, photocurable moieties and diene/dienophile groups.
##STR00028##
d) Hybrid Brush-Like Graft Copolymer Networks Via Sequential Grafting-Through and Grafting to Approaches.
[0359] Polymerizations followed by sequential grafting onto may be exploited to grow grafts separate from the brush-like structure. Grafting-through polymerization methods can include, but not limited to, atom transfer radical polymerization (ATRP), free radical polymerization (FRP), reversible addition-fragmentation chain-transfer (RAFT) using various macromonomers described in, but not limited to, section a.1-3. Exemplary grafting onto methods and polymerizations are described in sections e. 1,2.
[0360] d.1) Synthesis of functionalized macromonomers for grafting onto via ATRP. Various monomers can be polymerized into macromonomers for grafting onto by ATRP including styrene, methacrylates and acrylates. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with ethyl -bromoisobutyrate (eBiB), methyl methacrylate monomer, N,N,N,N,N-pentamethyldiethylenetriamine (PMDETA), and anisole (Scheme 15). The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 50 C. The polymerization was stopped after predetermined time, the polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were evaporated. The remaining polymer was dissolved in anisole and sodium azide was added to the solution at room temperature (Scheme 15). The reaction was left to react and the polymer was precipitated into methanol 3. The resulting functionalized macromonomer for grafting onto was left to dry overnight.
##STR00029##
[0361] d.2) Hybrid brush-like graft copolymers from sequential grafting-through via ATRP and grafting side chains onto brush backbones. As an example, a Schlenk flask equipped with a magnetic stir bar was charged with ethylene bis(2-bromoisobutyrate) (2-bib), a mixture of macromonomer methacrylate terminated poly(dimethylsiloxane) and monomer propargyl methacrylate, tris [2-(dimethylamino)ethyl]amine (Me.sub.6TREN), and toluene (Scheme 16). The solution was bubbled with dry nitrogen for 1 hr. Then, CuBr was added to the reaction mixture under nitrogen atmosphere. The flask was closed, purged for 5 min with nitrogen, and immersed in an oil bath set at 50 C. The polymerization was stopped after predetermined time, the polymer solution was passed through a neutral aluminum oxide column and the unreacted monomers were removed by methanol washed 3 and left to dry overnight. The resulting copolymer was dissolved in toluene, azide functionalized poly(methyl methacrylate) and clicked via copper catalyzed azide-alkyne cycloaddition to yield a hybrid brush-like graft copolymer (Scheme 16). The resulting copolymer was washed 3 in acetone and left to dry overnight.
##STR00030##
Example 3. Synthesis of PSAs and HMPSAs
Materials and Methods:
[0362] Materials. Hexanes, tetrahydrofuran (THF), toluene, methanol, and N,N dimethylacrylamide were purchased from Fischer Scientific and used as received. Methyl-vinylidene terminated polyisobutylene (RB HR-PIB) oligomers with average molar mass of 1000, 1300, and 2300 (1.9) were obtained from RB products and used as received. N-butyl acrylate (nBA, 99%) was obtained from Sigma Aldrich and purified via basic alumina column to remove inhibitor. In addition, , methacryloxypropyl-terminated poly(dimethylsiloxane) (DMS-R18, average molar mass of 5000 g/mol, =1.15) was obtained from Gelest and purified using basic alumina columns to remove inhibitor. Hydrogen bromide (HBr, 33% in ethyl acetate), tetrabutylammonium bromide (TBAB, 98%), phenylbis(2.4.6-trimethyl-benzoyl) phosphine oxide (BAPO), ethyl -boromoisobutyrate (EBiB, 98%), ethylene bis(2-bromoisobutyrate) (2-BiB, 97%), methacrylic acid (99%), potassium tert-butoxide (potassium t-butoxide, 98%), tetrabutylammonium bromide (TBAB, 98%), basic alumina, neutral silica, and copper (I) bromide (Cu(I)Br) were obtained from Sigma Aldrich and used as received. Synthesis of potassium methacrylate (KOMA) was reported previously. Linear polyisobutylene (average M.sub.n600,000 g/mol by GPC) was purchased from Sigma Aldrich and recast in toluene to make a film.
[0363] Gel-permeation chromatography (GPC). The molecular weight of the A-g-B brush copolymers synthesized by grafting through free-radical polymerization was determined by GPC using a Tosoh EcoSEC Elite GPC system equipped with a TSKgel Super HM-M (17392) column maintained at 40 C. with an RI detector and Tosoh LENS 3 multiangle light scattering detector. Tetrahydrofuran was used as the mobile phase at a flow rate of 0.5 mL/min. The molecular weight and dispersity was reported based on polystyrene standards. Note that molecular weight readings are reported from light scattering detection.
[0364] Static and Dynamic Mechanics of Brush elastomer PSA's. Both elastic and viscoelastic mechanical properties (Rouse time) were determined through uniaxial tensile testing. The E.sub.0 of each brush PSA elastomer was determined by fitting the equation of state,
to the experimental stress-strain curve at a strain rate () along the elastic plateau. The output structural modulus, E.sub.0 and were subsequently used to calculate E.sub.0 from the derivative of Eq. S1 as .fwdarw.1,
[0365] Uniaxial tensile testing. Uniaxial tensile testing was preformed using the G2-RSA Dynamic Mechanical Analyzer (TA Instruments) at a strain rate of 0.0001-0.005 s.sup.1 depending on the sample (where elastic plateau began) at 20 C. A dog-bone shaped sample was cut with dimensions of 12 mm2 mm1 mm (exact thickness noted typically corresponding to h during probe test). Samples were stretched until catastrophic failure was reached.
[0366] Rheological data and the Chang viscoelastic window. An oscillatory frequency sweep at 5% strain in the range of the Chang viscoelastic window (10.sup.2 Hz-10.sup.2 Hz) was performed for all samples and distinct trends were observed with independent control of the elastomer structural code (ARES-G2 rheometer, TA instruments). The G and G at the boundaries of the sweep were plotted at 20 C. and a Chang viscoelastic window was formed for each subset of PBA and PIB brush elastomer PSAs.
[0367] Rouse time determination of PIB and PBA brush PSA's. The Youngs modulus of the brush PSAs at small deformations, E.sub.0, decays with time as,
supporting time independent relaxation above .sub.R..sup.3 Utilizing the Boltzmann superposition principle, stress evolution at small deformations during tensile testing of the PSA is
at a constant {dot over ()}.sup.4,5 Stress relaxation for the networks follow stepwise time dependence of rate normalized stress,3
[0368] Work of adhesion (W.sub.adh) measurements. The W.sub.adh is measured using a modified version of the probe tack test using a G2-RSA DMA..sup.6 The top arm contained a 2 mm diameter probe and the bottom a 25 mm plate with roughness of 0.5 microns (TA instruments). Segments of sample were placed on the bottom compression plate and allowed to wet the surface over time. In addition, a rubber roller was used to apply light pressure to ensure the adhesive bond between the elastomer and bottom plate (acting as carrier) remained intact during measurement. The run consisted of compression at 0.01 mm/s until a contact pressure, P=1 MPa, was attained. The probe was held at a dwell time, t=100 s and removed at 1 mm/s for debonding.
[0369] Tensile hanging weight test. The hanging apparatus contained a curved steel loop attached to a level steel plane. A hook attached to a bottom pan was used to hold 10 g weights and the hook was linked to the aforementioned steel bar. A 2 mm sample was prepared by wiping down the surface with acetone, allowing any solvent to evaporate, and forming the adhesive bond by wetting one side of the adhesive to a steel horizontal wall and the other side of the PSA apparatus via the level steel plane. The sample was allowed to wet the surface for 100 seconds under pressure. The apparatus without any weight was inverted so the pan was hanging and being upheld by the adhesive alone. The 10 g weights were added sequentially until failure of the adhesive bond. The Tensile hanging stress was determined at the point of last weight addition.
[0370] Fused filament fabrication 3D printing. Fused-filament fabrication 3D printing was performed with a poly[nBA-ran-MMA-g-(PIB/PS)] thermoplastic elastomer sample using a Cellink BioX 3D printer where shape stl. files were created with Tinkercad in the shapes of biomedical adhesives (
[0371] Structural verification of brush structure by small-angle X-ray scattering (SAXS). The SAXS measurements were carried out at the ID02 and BM26 beamlines of the European Synchrotron Radiation Facility (ESRF) in Grenoble, France. The experiments at ID02 were conducted in transmission geometry using a photon energy of 12.46 keV. The recorded 2D data were centered, calibrated, regrouped and reduced to 1 D using the SAXS utilities platform described elsewhere. The analysis of the SAXS data was performed using the SANS data reduction and analysis package provided by NIST for the Igor Pro environment (WaveMetrics Ltd.).
[0372] The monochromatic incident X-ray beam was collimated on the sample to a footprint of 100200 m.sup.2 (VH). The total photon flux was estimated to be 9.10.sup.11 ph/s allowing for acquisition times of less than 100 ms. The accessed q values, with |q|=4.sin ()/, where is the Bragg angle and wavelength, cover a range from 7.510.sup.3 nm.sup.1 to 3.0 nm.sup.1. A Rayonix MX-170HS implemented in a 35 m long vacuum flight tube was applied for recording of SAXS intensities at two different sample-to-detector distances of 1.5 and 10.0 m, respectively. For optimization of the scattering signal, a binning of 22 pixels was applied resulting in an effective pixel size of 89 m in both directions.
[0373] SAXS images at BM26 were collected using a Pilatus 1M detector (169 mm179 mm active area). The experiments were performed in transmission geometry using a photon energy of 12.99 keV and sample-to-detector distance of 2.8 m. Mechanical stretching of the samples was carried out using tensile cell from Linkam (LINKAM TST 350). The data correction, calibration, and integration was performed using the fast azimuthal integration Python library .sup.10. To compute form factor parameters 1 D SAXS curves were fit to a scattering for a polydisperse population of spheres with uniform scattering length density. The distribution of radii is a Gaussian distribution. The data modelling and analysis were performed using the SANS & USANS data reduction and analysis package provided by NIST6 for Igor Pro 6.7.3.2 environment from WaveMetrics Ltd.
Synthesis and Characterization
[0374] Anti-markovnikov bromination of HR-PIB 1000. A 250 mL round bottom flask was prepared with a stir bar and 50 g (0.05 mmol) RB HR-PIB (M.sub.n=1000 g/mol, 1.9) dissolved in hexane (150 mL) and placed in an ice bath. The solution was bubbled with air for 30 minutes at 0 C. and 24.3 g of 33 w/w % HBr (0.1 mol) in EtOAc was added dropwise to the flask with vigorous stirring. The solution reacted for 2 hrs at 0 C. followed by RT o/n. Stirring was ceased and the resultant anti-Markovnikov bromine functionalized PIB oligomer was washed with H.sub.2O/Na.sub.2CO.sub.3 twice (dried with anhydrous MgSO.sub.4) and extracted with a SiO.sub.2 column. The hexanes were evaporated by bubbling with air yielding 88% functionalized polymer (determined by H.sup.1-NMR). No residual olefin residue was present suggesting higher yield.
[0375] Synthesis of PIB (n.sub.sc=18) macromonomer. The functionalized oligomer was dissolved in THF (100 mL) and transferred to a clean 250 mL round bottom flask equipped with a stir bar. The solution was charged with 18.6 g KOMA (0.15 mol) and 48.3 g TBAB (0.15 mol) and ran 24 hrs at 45 C. The solution was centrifuged to remove residual salt and unreacted reagent. Subsequently, the solution was condensed by bubbling with air and washed with H.sub.2O/hexane twice. The organic layer was separated and ran through a SiO.sub.2 column revealing PIB (n.sub.sc=18) macromonomer product (96% yield). Again, no residual peaks were present from the -hydrogens suggesting higher yield. .sup.1H-NMR of the synthetic progression was determined. This synthesis applies to RB HR PIB-1300 (n.sub.sc=23) and RB HR PIB-2300 (n.sub.sc=41) with molar ratios respectively applied.
[0376] Synthesis of butyl acrylate by SARA ATRP. Poly(n-butyl acrylate) with different degree of polymerization were synthesized by supplemental activation reducing agent (SARA) atom transfer radical polymerization (ATRP) followed by a post polymerization functionalization displacing the bromine end group with potassium methacrylate. To a 500 mL air free Schlenk flask 120 g (0.94 mol) of butyl acrylate was combined with Me.sub.6TREN (10 L, 37 mol), CuBr.sub.2 (8 mg, 36 mol), and EBiB, 15.2, 7.3, or 3.7 g (0.078, 0.037, or 0.019 mol) depending on desired n.sub.sc, and diluted with an equal volume of acetonitrile. The reaction mixture was then cooled with an ice bath and oxygen was removed by bubbling nitrogen gas for 1 hour. The polymerization was initiated by adding a stir bar equipped with a clean Cu.sup.0 wire and transferring to 45 C mineral oil bath. The reaction was monitored by 1H NMR and stopped near 80% conversion with the addition of chloroform. Excess catalyst was removed by washing in water 11 times and excess solvent was removed by rotary evaporation at 45 C under reduced pressure.
[0377] Synthesis of poly(n-butyl acrylate) macromonomers. The previously synthesized poly(n-butyl acrylate) was dissolved in 7 parts N,N-dimethylacetamide. Potassium methacrylate was added in large excess (>3 molar equivalents) and the reaction was left to stir for 3 days and turning a faint yellow color. To purify, the mixture was 1 part chloroform and 1 part water were added separating the mixture into two separate phases. The aqueous phase was discarded and the remaining organic component was an addition 11 times with water until clear. Solvent was removed by rotary evaporation.
[0378] Synthesis of poly(n-butyl acrylate) macro-crosslinker by SARA ATRP. Poly(n-butyl acrylate) macro-crosslinkers were synthesized using an equivalent procedure to the poly(n-butyl acrylate) macromonomers. The one exception is that a difunctional 2-BiB ATRP initiator was used to polymerize n-BA such that the corresponding macromonomer was functionalized at both ends of the polymer chain. This difunctional poly(butyl acrylate) macro-crosslinker was also synthesized on a much smaller scale due to relatively small amount of it used during synthesis. The n.sub.sc=80 crosslinker was synthesized by combining 24 g (0.19 mol) of butyl acrylate, Me.sub.6 TREN (2 L, 7.4 mol), CuBr.sub.2 (1.6 mg, 7.2 mol), and 2-BiB (0.67 g, 1.9 mol) and diluting the mixture to 50% with acetonitrile. The reaction was then cooled in an ice bath and degassed for 1 hour with bubbling nitrogen gas. The polymerization was initiated by the addition of a Cu.sup.0 wire and transferred to a 45 C. oil bath until the reaction reached 80% conversion. The reaction was then terminated by the addition of 50 mL of chloroform and washed 11 times in water. Solvent was removed by rotary evaporation at 45 C. under reduced pressure. The cleaned polymer was then functionalized by the addition of 7 parts N,N-dimethylacetamide and a large excess of potassium methacrylate and left stirring for 72 hours.
[0379] 50 mL of chloroform and 100 mL of water were then added separating the polymer into the organic phase. The organic phase was then washed in water 11 times until it became clear. Solvent was again removed by rotary evaporation at 45 C. under reduced pressure.
[0380] Synthesis of PIB brush elastomer PSAs (Scheme 1). A scintillation vial was charged with 5 g of PIB (n.sub.sc=18) macromonomer (5 mmol), THF (5 mL), and R18 according to n.sub.x (ex. for n.sub.g=1, n.sub.x=100, R18=0.125 g). The vial was covered in aluminum foil and placed in an ice bath to prevent auto-initiation of R18. Furthermore, 7.0 mg (0.14 mol %) of BAPO was added to the vial. The vial was rapidly fixed with a rubber septum and was bubbled with nitrogen for 30 min. The deoxygenized solution was injected into a nitrogen flushed, hand-made glass mold and set to cure in a nitrogen chamber o/n (18-24 hrs). The polymers were removed from the mold, swollen in THF twice to remove unreacted macromonomer (gel fraction >90%). The PIB bottlebrush elastomers was dried o/n in fume hood followed by 2 hrs in in the oven at 60 C.
##STR00031##
[0381] Synthesis of bottlebrush poly(n-butyl acrylate) elastomers (Scheme 18). Bottlebrush poly(n-butyl acrylate) elastomers were synthesized by combining macromonomer (4 g), macro-crosslinker (1, 0.5, and 0.25 mol %), and BAPO (1.5 wt. %) were diluted to 50% in anisole. Nitrogen gas was used to purged with oxygen for 1 hour and then the mixture was injected into 1.3 mm thick elastomer molds and left to polymerize overnight in nitrogen atmosphere. The corresponding film was separated from its mold and a small portion was set aside to measure the samples corresponding gel fraction. The larger bulk part of the film was washed 3 times in toluene and dried prior to measurement. Gel fractions were for the most part at or above 90%. Gel fractions were measured by washing small sections of unwashed films in toluene 3 times over the course of 72 hours. The mass post washing divided by the mass of the gel fraction after washing was taken to be the gel fraction.
[0382] Synthesis of poly(butyl acrylate) comb elastomers (Scheme 18). Poly(butyl acrylate) comb elastomers were synthesized by combining macromonomer, crosslinker (1, 0.5, and 0.25 mol %), BAPO (5-10 mg), and n-BA as spacer. The mixture was purged of oxygen using bubbling nitrogen gas and injected into a 1.3 mm molds and left to polymerize under ambient light conditions under a nitrogen atmosphere. As a specific example, for an [11,10,100] sample, [n.sub.sc, n.sub.g, n.sub.x] 4 g of n.sub.sc=11 macromonomer, 3 g n-BA spacer (9 molar equivalents), 0.0339 g (0.05 molar equivalents), and 5 mg of BAPO were used. A small portion of the film was removed to measure the gel fraction and the bulk part of the elastomer was washed 3 times in toluene and dried prior to sample measurement.
##STR00032##
A-g-B brush copolymers (HMPSAs)
[0383] Synthesis of PS oligomers. ATRP of polystyrene homopolymer was performed with a target NA=60 at 34% conversion to avoid large viscosities at higher conversion. Styrene (100 g, 0.96 mol), HEBIB (1.16 g, 5.5 mmol), PMDETA (0.095 g, 0.114 mL, 0.55 mmol), and a stir bar were added to a Schlenk flask. The solution was bubbled with dry nitrogen for 1 hour then Cu(I)Br (0.079 g, 0.55 mmol) was quickly added to the reaction mixture under nitrogen atmosphere. The flask was sealed, purged for an additional 15 minutes, and then immersed in an oil bath at 90 C. The reaction mixture was left to polymerize for 14 hrs to receive a 34% conversion (n.sub.sc=60) and the reaction was quenched by exposing the mixture to oxygen. The mixture was centrifuged and gravity filtered to remove residual Cu-ligand complex. Residual styrene monomer was evaporated and the remaining PS oligomer was dissolved in minimal THF and crashed in excess methanol (1:10, THF: Methanol by volume) 3 times. The washed PS oligomer was dried overnight at room temperature under reduced pressure to remove any residual solvent. The PS oligomer (30 g, 4.8 mmol, DP=60) was transferred to a round bottom flask sealed by rubber septum and parafilm and dissolved in 60 ml of THF. Once the PS was fully dissolved, 0.05 g (47 L, 80 mol) dibutyltin dilaurate was added to the solution, it was subsequently purged of oxygen by bubbling the solution with nitrogen for 10 minutes. IEM (0.82 g, 0.75 mL, 5.3 mmol) was added dropwise to the round bottom flask under constant stirring. Nitrogen was removed from the flask, and the solution was set to stir for 18 hr. The subsequent solution was further diluted with THF (5-10) and passed through silica column twice. The purified mixture was dried under reduced pressure and characterized by .sup.1H-NMR. H.sup.1-NMR reveals 80% conversion so subsequent calculations for .sub.A for performed considering an 80% ratio of macromonomers.
[0384] FR polymerization of A-g-B brush copolymers by grafting through. A Schlenk flask was charged with appropriate molar quantities of side-chain macromonomer (PDMS, PIB), spacer (n-BA), A-block macromonomer (PS), 1:1 volume of p-xylene, and 0.15 mol % initiator (BAPO). The flask was shielded from light and purged with nitrogen for 30 minutes. Subsequently, the solution was removed from nitrogen and allowed to polymerize under UV-light for 18 hr. The solution exhibits a light-yellow color upon introduction to the UV-light but returns to transparent after polymerization. The unwashed polymer solution was caste in a Teflon mold at 60 C. and dried overnight. The resultant polymer was washed according to chemistry. poly[nBA-ran-MMA-g-(PIB/PS)]: the unwashed polymer was dissolved in THF and crashed with acetonitrile (1:1.2, THF: acetonitrile) 3 times. The washed polymer was dissolved in p-xylene once more and caste into a Teflon petri-dishes (Welch Fluorocarbon) at 60 C. and dried overnight to be characterized by .sup.1H-NMR where no macromonomer peaks remained. Note that unreacted reagents act as diluent and decrease the modulus of the network. Comparing washed and unwashed A-g-B network stress-strain curves exhibit this behavior. The number average molecular weight (M.sub.n) of the A-g-B brush polymer stand was determined by light scattering detection during gel-permeation chromatography.
[0385] Ex. synthetic calculations. poly[nBA-ran-MMA-g-(PIB/PS)]. Sample: 030722_2. 2.00 g n-butyl acrylate (15.6 mmol), 2.23 g PIB macromonomer (2.23 mmol), 0.46 g PS macromonomer (16.5 mol, 80% conversion PS mixture, total mass 0.56 g), 7 mg BAPO (17 mol, 0.15 w/w %), and 4.5 mL of p-xylene.
[0386] For polymerization of poly[nBA-ran-MMA-g-(PIB/PS)] brush graft copolymers, see scheme 1-5.
##STR00033##
TABLE-US-00008 TABLE 2-A Inter-brush distance for PIB bottlebrush and comb elastomers. [n.sub.sc, n.sub.g, n.sub.x].sup.1) d.sub.1(nm) .sup.2) PIB Brush PSAs [18, 1, 100] 3.85 [18, 4, 100] 4.50 [18, 8, 100] 6.71 .sup.1)Brush architectural code. .sup.2) Inter-brush distance.
TABLE-US-00009 TABLE 2-B Mechanical properties and Rouse time of brush elastomer PSAs. [n.sub.sc, n.sub.g, n.sub.x].sup.1) E.sub.0(kPa) .sup.2) .sup.3) .sub.R (s) .sup.4) regime.sup.5) PIB Brush PSAs [18, 1, 100] 13.4 0.151 31.0 brush [18, 1, 150] 6.75 0.089 77.5 brush [18, 1, 200] 4.42 0.068 125 brush [18, 1, 300] 3.32 0.046 510 brush [18, 2, 100] 13.5 0.100 7.40 brush [18, 4, 100] 29.6 0.088 3.50 brush [18, 8, 100] 77.6 0.065 0.60 comb [18, 16, 100] 136 0.058 0.30 comb [23, 8, 100] 69.3 0.077 0.82 comb [41, 8, 100] 59.3 0.085 2.41 comb PBA Brush PSAs [11, 1, 50] 42.6 0.212 0.90 brush [11, 1, 100] 21.1 0.157 2.30 brush [11, 1, 200] 8.47 0.098 15.2 brush [11, 2, 200] 18.1 0.072 2.90 brush [11, 3, 200] 31.6 0.067 1.40 brush [11, 10, 200] 58.8 0.025 0.25 comb [11, 2, 100] 37.6 0.132 0.85 brush [23, 2, 100] 20.3 0.136 1.50 brush [41, 2, 100] 6.69 0.142 3.21 brush .sup.1)Structural code of brush elastomers defined by the DP of side chains (n.sub.sc), backbone spacers between side chains (n.sub.g), and the backbone between crosslinks (n.sub.x). .sup.2) Apparent Young's modulus (Eq. S2). .sup.3) Strain stiffening parameter determined from fitting Eq. S1. .sup.4) Rouse time determined from uniaxial tensile tests at various strain rates within {dot over ()} = 10.sup.4 10.sup.1 s.sup.1 (FIGS. 38-40). .sup.5) Bottlebrush (brush) and comb regimes identified depending on side chain length and grafting density.
TABLE-US-00010 TABLE 2-C Mechanical properties of A-g-B brush copolymer PSAs. Sample n.sub.g.sup.1) n.sub.sc n.sub.x.sup.2) n.sub.A.sup.3) .sub.A.sup.4) n.sub.bb.sup.5) E.sup.6) (kPa) .sup.7)
TABLE-US-00011 TABLE 2-D Precision of modified probe tack test with strain rate. Error was determined by standard deviation of triplicate measurements. {dot over ()}.sup.(1) W.sub.adh .sup.(2) Sample (s.sup.1) (J/m.sup.2) % Error.sup.(3) PBA 10 1165 38.9 3.3 [11, 1, 200] 1.0 537 10.3 2.9 0.1 151 5.77 3.8 0.01 37.0 0.38 1.0 0.001 11.3 0.26 3.5 .sup.(1)Strain rate of debonding during the probe tack test. .sup.(2) Overall average work of adhesion for a desired debonding rate with relative uncertainty of a triplet of trials determined by standard deviation. .sup.(3)Representative present error for a given strain rate in determining W.sub.adh. The percent error within the debonding strain rate range of 0.001-10 s.sup.1 remains <4% for the modified probe tack test used for all samples.
TABLE-US-00012 TABLE 2-E Work of adhesion and strain rate dependence of PIB brush PSAs. v W.sub.adh Sample (mm/s) .sup.(1) (s.sup.1) .sup.(2) (J/m.sup.2) .sup.(3) [18, 1, 100] 10.sup.0 1.053 638.0 10.sup.1 0.105 282.3 10.sup.2 0.011 49.8 10.sup.3 0.001 14.5 [18, 1, 150] 10.sup.1 15.873 1035.1 10.sup.0 1.587 450.5 10.sup.1 0.200 162.9 10.sup.2 0.020 51.7 [18, 1, 200] 10.sup.1 16.7 857 10.sup.0 1.67 432 10.sup.1 0.167 43.2 10.sup.2 0.017 13.2 [18, 1, 300] 10.sup.0 1.124 609.5 10.sup.1 0.112 242.3 10.sup.2 0.011 72.9 10.sup.3 0.001 18.6 [18, 2, 100] 10.sup.1 10.417 706.3 10.sup.0 1.250 452.9 10.sup.1 0.125 175.8 10.sup.2 0.013 53.0 [18, 4, 100] 10.sup.1 8.333 1250.4 10.sup.0 0.833 545.0 10.sup.1 0.083 135.0 10.sup.2 0.008 23.7 [18, 8, 100] 10.sup.1 8.333 914.2 10.sup.0 0.833 330.2 10.sup.1 0.083 66.1 10.sup.2 0.008 14.6 [18, 16, 100] 10.sup.0 0.870 242 10.sup.1 0.087 50.7 10.sup.2 0.009 5.6 10.sup.3 0.001 0.7 [23, 8, 100] 10.sup.1 11.111 605.0 10.sup.0 1.111 218.3 10.sup.1 0.111 54.9 10.sup.2 0.011 11.0 [41, 8, 100] 10.sup.0 0.769 1075.1 10.sup.1 0.077 527.8 10.sup.2 0.008 210.1 10.sup.3 0.001 58.0 .sup.(1) Linear velocity of debonding during the probe tack test of PIB brush elastomer PSAs. .sup.(2) Thickness normalized strain rate of debonding. .sup.(3) The overall work of adhesion determined from Eq. 2.
TABLE-US-00013 TABLE 2-F Work of adhesion and strain rate dependence of PBA brush PSAs. v {dot over ()} W.sub.adh Sample (mm/s).sup.(1) (s.sup.1) .sup.(2) (J/m.sup.2) .sup.(3) [11, 1, 50] 10.sup.0 0.867 207.7 10.sup.1 0.087 34.6 10.sup.2 0.009 7.5 10.sup.3 0.001 1.9 [11, 1, 100] 10.sup.0 0.909 377.5 10.sup.1 0.091 76.5 10.sup.2 0.009 16.9 10.sup.3 0.001 3.6 [11, 1, 200] 10.sup.0 1.000 527.3 10.sup.1 0.100 148.4 10.sup.2 0.010 37.4 10.sup.3 0.001 11.3 [11, 2, 200] 10.sup.0 0.862 416.1 10.sup.1 0.086 86.0 10.sup.2 0.009 16.4 10.sup.3 0.001 5.7 [11, 3, 200] 10.sup.0 0.833 286.4 10.sup.1 0.083 63.5 10.sup.2 0.008 11.9 10.sup.3 0.001 2.4 [11, 10, 200] 10.sup.0 0.833 160 10.sup.1 0.083 36.5 10.sup.2 0.008 14.6 10.sup.3 0.0001 2.3 [11, 2, 100] 10.sup.0 0.800 186.7 10.sup.1 0.080 30.4 10.sup.2 0.008 6.2 10.sup.3 0.001 1.7 [23, 2, 100] 10.sup.0 0.833 1208 10.sup.1 0.083 34.5 10.sup.2 0.008 8.5 10.sup.3 0.001 1.7 [41, 2, 100] 10.sup.0 1.052 296.3 10.sup.1 0.105 61.3 10.sup.2 0.011 13.2 10.sup.3 0.001 2.9 .sup.(1)Linear velocity of debonding during the probe tack test of PBA brush elastomer PSAs. .sup.(2) Thickness normalized strain rate of debonding. .sup.(3) The overall work of adhesion determined from Eq. 2.
Example 4. Synthesis of Brush HMPSAs
[0387] A comprehensive library of A-g-B bottlebrush graft copolymers (
##STR00034##
[0388] Structural and thermal analysis. The synthesized bottlebrush graft copolymers undergo microphase separation of the linear PS and brush PIB blocks to form a robust physical network with PS domains acting as physical crosslinks. Atomic force microscopy (AFM) and small angle X-ray scattering (SAXS) were performed to investigate the effect of different architectural parameters on network morphology. AFM imaging of A-g-B's with identical n.sub.sc =18, n.sub.g=1, n.sub.x=180, and n.sub.bb=2000 corroborated microphase separation, where the domain size increases 29.63.5 nm to 59.35.9 nm with the DP of PS from n.sub.A=96 to n.sub.A=504, respectively (
TABLE-US-00014 TABLE B2 Microphase separated morphology of A-g-B bottlebrush graft copolymers (n.sub.sc = 18, n.sub.g = 1, n.sub.x = 180, and n.sub.bb = 2000) from SAXS. d.sub.1.sup.1) d.sub.2.sup.1) d.sub.3.sup.1) d.sub.3 d.sub.2 n.sub.A .sub.A (nm) (nm) (nm) RSD.sub.2.sup.2) (nm) 96 0.053 4.1 16.2 29.0 0.18 12.8 278 0.121 4.0 29.8 44.8 0.18 15.0 414 0.166 3.9 34.1 47.6 0.14 13.5 504 0.202 4.0 37.1 48.3 0.12 11.2 .sup.1)The inter-brush distance (d.sub.1), A-domain diameter (d.sub.2), and interdomain distance (d.sub.3) (FIG. 48c). .sup.2)Relative standard deviation of the domain diameter.
[0389] A primary trait of HMPSAs is the ability to flow at moderate temperatures to reduce risk of polymer degradation 300 C. during processing and fabrication. The onset of flow (T.sub.flow) is identified as the temperature where loss modulus (G) surpasses the storage modulus (G) of the material during oscillatory shear measurements. The effect of A-g-B bottlebrush graft copolymer architecture on T.sub.flow is exemplified by two series of PS-g-PIB samples with systematically varied volume fractions of the PS A-block (PA). In the first series PS-g-PIB (n.sub.g=1), .sub.A was varied from 0.03 to 0.07 by increasing n from 54 to 125 at constant dimensions of the B-block (n.sub.sc=18, n.sub.x=163), which led to a T.sub.flow increase within T.sub.flow=91-218 C. (
TABLE-US-00015 TABLE B3 Flow temperature of A-g-B brush-like graft copolymers with different architectures n.sub.g.sup.1) n.sub.sc.sup.1) n.sub.x.sup.1) n.sub.A.sup.1) .sub.A.sup.1) n.sub.bb.sup.1)
Example 5. Control of Adhesive Performance Through Viscoelastic Response
[0390] In consideration of the effect of the brush motif [n.sub.sc, n.sub.g, n.sub.x] on viscoelasticity for covalent bottlebrush networks, where an increase in n.sub.sc/n.sub.g and n.sub.x led to systematic shifts in the Rouse time denoted as the transition from time-independent to time-dependent mechanical properties, this experiment considers the effect of the A-block. Brush HMPSA systems have both n.sub.A and .sub.A as additional levers for tuning viscoelasticity. Frequency sweeps within the PSA frequency range for samples with n.sub.A from 504 to 96 exhibit a decrease in G with expansion of the Rouse relaxation regime before the onset of the elastic plateau (
for PS-g-PIB (n.sub.g=1). The observed
power law is purely empirical and has no theoretical justification, which is encumbered by chemical heterogeneity of A-g-B networks.
[0391] The ability to tune the HMPSA viscoelasticity by regulating polymer architecture enables further programming of the work of adhesion and debonding mechanisms. The work of adhesion (W.sub.adh) of the brush HMPSAs was measured by probe tack testing at strain rates ({dot over ()}) from approximately 0.001-1 s.sup.1 and further normalized by film thickness and elastic modulus (
The normalized work or adhesion scales as W.sub.adh/E.sub.0{dot over ()}.sub.R while debonding at a rate below the Rouse rate
which is dictated by cavity crack propagation along the surface of the substrate. Debonding above the Rouse rate is governed by cavity growth into the bulk followed by fibrillation which scales as W.sub.adh/E.sub.0({dot over ()}.sub.R).sup.1/2. This is summarized in a plot of overlaid probe tack tests where the change in debonding mechanisms is observed at
(
exhibits the characteristic tack peak (.sub.max) at small deformations as a result of the transition from bulk deformation to nucleation of cavities. By utilizing the correlation between architecture and relaxation dynamics, adhesive performance can be programmed from elastic to viscoelastic deformation in the absence of additives.
[0392] A unique feature of A-g-B brush architecture is the ability to regulate the deformation response at both small and large deformations. At small deformations specifically, we can tune modulus and Rouse time to cover a broad range work of adhesion spanning elastic to viscoelastic regimes (
[0393] Brush HMPSAs also bolster their mechanical integrity with the ability to independently tune strength by architecture independent of modulus and strain-stiffening..sup.35 Brush networks with varying n.sub.bb were compared to isolate the effect of strength on adhesion. Two densely grafted samples with n.sub.bb =900 and n.sub.bb=2000 display near identical E.sub.0 and but a 2-fold increase in cohesive strength. This yields a near identical adhesion response at small deformations via probe tack test while the strength directly increasing strain at break (.sub.max) of cohesive fracture.
[0394] The architectural platform for the design of HMPSAs enables hot-melt processing of tapes with programmable viscoelasticity and melting temperature (
[0395] Efforts have been made to ensure accuracy with respect to numbers used (e.g. amounts, temperature, etc.) but some experimental errors and deviations should be accounted for.
[0396] One skilled in the art will recognize many methods and materials similar or equivalent to those described herein, which could be used in the practicing the subject matter described herein. The present disclosure is in no way limited to just the methods and materials described.
[0397] Unless defined otherwise, technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this subject matter belongs, and are consistent with: Singleton et al (1994) Dictionary of Microbiology and Molecular Biology, 2nd Ed., J. Wiley & Sons, New York, NY; and Janeway, C., Travers, P., Walport, M., Shlomchik (2001) Immunobiology, 5th Ed., Garland Publishing, New York.
[0398] Throughout this specification and the claims, the words comprise, comprises, and comprising are used in a non-exclusive sense, except where the context requires otherwise. It is understood that embodiments described herein include consisting of and/or consisting essentially of embodiments.
[0399] As used herein, the term about, when referring to a value is meant to encompass variations of, in some embodiments50%, in some embodiments20%, in some embodiments10%, in some embodiments5%, in some embodiments1%, in some embodiments0.5%, and in some embodiments0.1% from the specified amount, as such variations are appropriate to perform the disclosed methods or employ the disclosed compositions.
[0400] Where a range of values is provided, it is understood that each intervening value, to the tenth of the unit of the lower limit, unless the context clearly dictates otherwise, between the upper and lower limit of the range and any other stated or intervening value in that stated range, is encompassed. The upper and lower limits of these small ranges which may independently be included in the smaller rangers is also encompassed, subject to any specifically excluded limit in the stated range. Where the stated range includes one or both of the limits, ranges excluding either or both of those included limits are also included.
[0401] Many modifications and other embodiments set forth herein will come to mind to one skilled in the art to which this subject matter pertains having the benefit of the teachings presented in the foregoing descriptions and the associated drawings. Therefore, it is to be understood that the subject matter is not to be limited to the specific embodiments disclosed and that modifications and other embodiments are intended to be included within the scope of the appended claims. Although specific terms are employed herein, they are used in a generic and descriptive sense only and not for purposes of limitation.