Cutout cover
12518941 ยท 2026-01-06
Assignee
Inventors
Cpc classification
International classification
Abstract
A fuse cutout assembly cover including an insulator cover end for positioning over a cutout assembly insulator and including a shield end for shielding a cutout upper contact assembly. The insulator cover is constructed to receive a variety of insulator and cutout assembly configurations.
Claims
1. A fuse cutout cover for use with fuse cutout assemblies having insulators of different sizes and configurations, the fuse cutout assemblies each further including a fuse and an upper contact assembly for engaging an upper end of the fuse, the cover comprising: a contact assembly shield configured for shielding the upper contact assembly; and an insulator cover configured for covering at least an upper end of the insulator, the insulator cover comprising a hollow body having a central longitudinal axis and including a first side wall having a first height, a second side wall disposed above the first side wall, the second side wall having a second height and at least a portion of the second side wall being located inwardly of the first side wall toward the longitudinal axis of the hollow body, a first top wall extending between the first side wall and the second side wall at a top of the first side wall, the first top wall being discontinuous with the first side wall and the second side wall, and a third side wall disposed above the second side wall, the third side wall having a third height and at least a portion of the third side wall being located inwardly of the second side wall toward the longitudinal axis of the hollow body, and a second top wall extending between the second side wall and the third side wall at a top of the second side wall, the second top wall being discontinuous with the second side wall and the third side wall.
2. A fuse cutout cover as set forth in claim 1 wherein at least a majority of the second side wall is located inwardly of the first side wall toward the longitudinal axis of the hollow body.
3. A fuse cutout cover as set forth in claim 2 wherein at least a majority of the third side wall is located inwardly of the second side wall toward the longitudinal axis of the hollow body.
4. A fuse cutout cover as set forth in claim 1, further comprising a first transverse wall extending from a top of the first side wall forming a shoulder on the hollow body.
5. A fuse cutout cover as set forth in claim 2, further comprising a second transverse wall extending from a top of the second side wall.
6. A fuse cutout cover as set forth in claim 5, further comprising a third transverse wall extending from a top of the third side wall and defining an opening.
7. A fuse cutout cover as set forth in claim 4, further comprising a split formed in the first, second and third side walls, the split permitting the insulator cover to be resiliently deformed to receive portions of the cutout assembly into the insulator cover.
8. A fuse cutout cover as set forth in claim 1, wherein the contact assembly shield and the insulator cover are formed from a single piece of material.
9. A fuse cutout cover as set forth in claim 1, wherein the first side wall comprises a generally cylindrical wall.
10. A fuse cutout cover as set forth in claim 9, wherein the second side wall comprises a non-cylindrical wall.
11. A fuse cutout cover as set forth in claim 10, wherein the third side wall comprises a non-cylindrical wall.
12. A fuse cutout cover for use with fuse cutout assemblies having insulators of different sizes and configurations, the fuse cutout assemblies each further including a fuse and an upper contact assembly for engaging an upper end of the fuse, the cover comprising: a contact assembly shield configured for shielding the upper contact assembly; and an insulator cover having a longitudinal axis extending through a center of the insulator cover, the insulator cover being configured for covering at least an upper end of the insulator, the insulator cover comprising a hollow body including a first side wall, a second side wall disposed above the first side wall and a third side wall disposed above the second side wall, the second side wall being shaped to define a first space having a first cross sectional area, and a second space having a second cross sectional area smaller than the first cross sectional area, the longitudinal axis passing through the second space and the first space being located radially outward from the longitudinal axis.
13. The fuse cutout cover as set forth in claim 12 wherein the second side wall defines a third space having a third cross sectional area smaller than the second cross sectional area.
14. The fuse cutout cover as set forth in claim 13 wherein the second side wall includes a first side wall section having a serpentine shape.
15. The fuse cutout cover as set forth in claim 14 wherein the second side wall further includes a second side wall section opposite the first side wall section, the second side wall section having a serpentine shape.
16. The fuse cutout cover as set forth in claim 15 wherein the second side wall further includes a third side wall section extending between the first and second side wall sections of the second side wall, the third side wall section having an arcuate shape.
17. The fuse cutout cover as set forth in claim 16 wherein the second side wall further includes a fourth side wall section located on an opposite end of the first side wall section from the third side wall section.
18. The fuse cutout cover as set forth in claim 12 wherein the first side wall is generally cylindrical and the second side wall is non-cylindrical.
19. A fuse cutout cover as set forth in claim 12, further comprising a continuous slit extending through the first side wall, second side wall and third side wall, the slit permitting the insulator cover to be resiliently deformed to receive portions of the cutout assembly into the insulator cover.
20. A fuse cutout cover as set forth in claim 19 wherein the slit separates the first side wall section of the second side wall from the second side wall section of the second side wall.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(18) Corresponding reference characters indicate corresponding parts throughout the drawings.
DETAILED DESCRIPTION
(19) A cutout cover of the present disclosure is indicated generally by reference number 30 in the various drawings. The cutout cover 30 is intended to be mounted or installed on a fuse cutout assembly, indicated generally by reference number 32. The conductive elements of a fuse cutout are usually energized at 7200 volts and could be energized up to 20,000 volts with respect to ground. In most instances, the cover 30 is installed with a shotgun stick (a type of hot stick), represented generally by number 34 in
(20) As shown in
(21) A lower contact assembly 66 is connected to the insulator by frame member 68. The lower contact assembly 66 comprises a trunnion 72, generally cast from bronze, having a trunnion pocket and a lower fuse tube casting 76 including a ferrule 77 (see, e.g.,
(22) A conventional fuse tube 80 is mounted in ferrules 62 and 77 and extends between the upper and lower contact assemblies. The fuse tube 80 is of conventional design comprising a high strength fiberglass tube housing a fuse link 82 as known in the art and which functions in a manner known in the art. The trunnion 72 includes a fuse link connection nut 84 (
(23) When installed, the fuse link 82 is electrically connected between the upper contact and the lower contact. It will be appreciated that, when the contained fuse link operates (blows), there can be an electrical arc within the fuse tube that heats condensate and produces a buildup of steam or inert gasses. When the fuse link blows, tension is released and the fuse tube drops down and pivots around the hinge 78 and hangs from the hinge providing visible indication that the fuse link has operated and assurance that the circuit is open. Cutouts are typically mounted about 20 degrees off vertical so that the center of gravity of the fuse holder is displaced and the fuse holder will rotate and fall open under its own weight when the fuse blows.
(24) Cutout fuses may be opened manually to interrupt service. In such a situation, a tool, such as a hot stick, can be used to grasp the pull ring 64 and disconnect the top end of the fuse tube 80 to interrupt service. Those skilled in the art will recognize that disconnecting the fuse tube when the fuse is energized creates a high risk of arcing between the top terminal and the upper fuse tube casting or other conductive elements. To eliminate this risk, the technician employs a load break tool, such as a Loadbuster tool (available from S & C Electric Company, 6601 North Ridge Boulevard, Chicago, Illinois 60626).
(25) It will be understood that the construction of the cutout assembly may vary depending upon the manufacturer and intended function. The foregoing description of the cutout assembly 32 is intended to be a general disclosure of a typical cutout assembly with which the disclosed cutout cover may be employed. One representative embodiment of a fuse cutout assembly and related art are described in U.S. Pat. No. 7,786,841, the disclosure of which is incorporated herein by reference.
(26) The cutout cover 30, shown in greater detail in
(27) The cover 30 includes a first portion 100, which can be broadly referred to as an insulator cover, comprising a hollow body having a longitudinal axis L (e.g., a central longitudinal axis). The insulator cover 100 is configured to cover at least an upper end of the insulator 40 (see,
(28) In the illustrated embodiment, the second circumferential wall 104 has a non-circular cross-sectional shape such that the wall is non-cylindrical. For example, the second circumferential wall 104 may include a first wall section 113A and a second wall section 113B on the opposite side of the longitudinal axis L from the first wall section. The second circumferential wall 104 further includes and arcuate third wall section 115 extending between and connecting (rearward) ends of the first and second wall sections 113A, 113B at front end of the second circumferential wall. Fourth and fifth wall sections 117A, 117B of the second circumferential wall 104 are generally located at (forward) ends of the first and second wall sections 113A, 113B (respectively) that are opposite the ends of the first and second wall sections joined by the third wall section 115. The fourth and fifth wall sections 117A, 117B are located at and define a rear end of the second circumferential wall 104. The fourth and fifth wall sections 117A, 117B oppose each other and are substantially mirror images of each other in shape. Each of the fourth and fifth wall sections 117A, 117B have a generally L-shape. The first and second wall sections 113A, 113B are also substantially mirror images of each other, each having a generally serpentine shape. Each of the first and second wall sections 113A, 113B extends from a respective end of the arcuate wall section 115 to a corresponding one of the fourth and fifth wall sections 117A, 117B. It will be understood that the wall sections 113A-117B may have other shapes within the scope of the present invention. Moreover, the wall sections 113A, 113B and 117A, 117B do not need to be mirror images of each other.
(29) Referring now to the bottom view of
(30) A generally horizontal first top wall 105 (broadly, a transverse wall) extends between a top of the first circumferential wall 102 and a bottom of the second circumferential wall 104 forming a shoulder on an exterior surface of the hollow body. The first portion 100 may further include a second top wall 106 (broadly, a transverse wall) such that the second top wall, first circumferential wall 102, and second circumferential wall 104 define an inner chamber 107 dimensioned to accommodate the upper end of the insulator 40 and frame member 42. The construction of the insulator cover 100, and particularly the first and second circumferential walls 102, 104, configures the first portion for securely receiving insulators of different sizes within the inner chamber 107.
(31) The insulator cover 100 may further include an opening 108 defined by a third circumferential wall 110 extending upward from the first top wall 106. The third circumferential wall 110 is located inwardly from the second circumferential wall 102 in a direction toward the longitudinal axis L. In some embodiments, not illustrated, at least a portion or at least a majority of the third circumferential wall 110 is located inwardly toward the longitudinal axis L from the second circumferential wall 104. The third circumferential wall 110 defines a third cross sectional area that is less than the cross sectional area of the second circumferential wall 104. The third circumferential wall 110 also defines a third volume that is less than the second volume defined by the second circumferential wall 104. The third circumferential wall 110 may include a pair of first wall sections 119 defining one end of the circumferential wall, a pair or second wall sections 121 extending from ends of respective first wall sections, and a third undulating wall section 123 extending between the second wall sections. The third undulating wall section 123 forms three gussets 111. A generally horizontal third top wall 127 (broadly, a transverse wall) extends between tops of the first and second wall sections 121, 123 of the third circumferential wall 110. A plurality of slots 129 are formed in the second top wall 127. In the illustrated embodiment, the slots 129 are mirrored about a slit 114 in the first portion 100 and comprise a closed first end and an open second end that communicates with the slit.
(32) The third circumferential wall 110 and second top wall 127 form an access barrier around the wires W. In the illustrated embodiment, the opening 108 and the wall 110 have a generally crown-shaped configuration (as viewed in the orientation of
(33) Referring to
(34) The cover 30 further includes a second portion 126, which can be broadly referred to as an upper contact assembly shield, including a top wall 128 that extends over the second portion. The top wall 128 also can be referred to as a shield-shaped wall. There is an intermediate portion having a throat 130 between the first and second portions defined by a short top wall section 132 and vertical throat walls 134 and 136 that extend down from, and perpendicular to, the top wall section 132. The throat 130 is dimensioned to fit over and engage the upper contact assembly of a fuse cutout assembly as will be explained below.
(35) There are perpendicular side walls 138 and 139 at right angles to the top wall 128. The side walls 138, 139, with the top wall 128, define a relatively wide opening or mouth 140 that communicates with the throat section 130. There is an integral, raised, longitudinal brace 141 on the top surface of the top wall 128 defining a longitudinal channel 142. A stability formation 144 extends between the wall 102 of the insulator cover 100 and the brace 141. The formation 144 also prevents nesting or standing by an animal. In the illustrated embodiment, the formation 144 comprises a fin 145 and a pair of shell members 147 (
(36) As best seen in
(37) The size or configuration and composition of the detents can be varied in the molding process for versatility. It should be understood that while the configuration of the detents 146 and 148 work well, the detents can have any configuration, size or the like. By way of example only, the detents can be fingers, nubs, protrusions, buttons, cones and so forth and can be arranged as discrete elements or a plurality of elements without departing from the scope of the invention. Hence, the term detent should be construed to encompass all shapes, sizes and arrangements of elements that perform a function of securing the cover on the fuse cutout assembly.
(38) The forward edges or margins of the wall 128 and bottom, outside corners of the perpendicular walls 138 and 139 include an arrangement of openings or holes 154 and adjacent slots 156. It will be understood that the plurality of hole and slot arrangements allow for the use of a shotgun stick (or other type of hot stick). The arrangements are provided in edge margin sections of the mouth extending in a generally horizontal plane and two generally vertical planes, and the arrangements extend at different angles with respect to each other. By way of example, a shotgun stick hook 36 can engage a hole 154 and retract, and an end portion of the stick can seat in an adjacent slot 156 for stabilization. The arrangement of shotgun stick engagement provides great versatility for mounting on a cutout assembly as will be discussed. The plurality of hole and slot arrangements provide a plurality of shotgun stick (or other hot stick) attachment points to allow an installer to attach the cover from various angles of approach.
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(40) As indicated by the arrow in
(41) It will be noted that in the illustrated embodiment, the detents are shown to engage a sleet hood. This is shown for purposes of simplicity and convenience because many modern fuse cutout assemblies employ a sleet hood. However, it is intended that the cover 30 can be used with any fuse cutout assembly, even those without a discrete sleet hood. In those situations, the cover 30 is designed to slide down over and engage other structure or structures at the upper end of the fuse cutout assembly, such as an electrical contact, a brace, a frame member, or any other structure. Hence, the term sleet hood is representative of any structure that can accommodate the cutout cover. The cover is not limited to use on fuse cutouts having a sleet hood.
(42) It will be appreciated that the detent arrangement secures the cover in place without the need for any clips, buttons, ties, inserts or other apparatus. Also as seen in
(43) As seen in the drawings, when the cover 30 is properly installed, there is very little clearance or gap between the cover and the cutout assembly, leaving little room for invasion by animals or birds, dirt, or debris. The top wall 128 extends out over the fuse cutout assembly and the perpendicular walls 138 and 139 provide side barriers so as to shield the cutout from the elements and prevent access by wildlife. There is no bottom wall at mouth 140 and hence no structure on which a squirrel or bird can build a nest. However, the cover 30 provides access to the pull ring 64 and the hooks 54 and 56 with a load break tool or hot-stick or other tool at the mouth 140. The fuse tube can swing open and closed with the cover 30 in place.
(44) As discussed above, it is often necessary to employ a load break tool with a fuse cutout assembly. When installed, the cutout cover 30 allows access to the cutout assembly with a load break tool. The technician can access both the hooks and the pull ring with the load break tool at mouth 140. But the cutout cover 30 does not create any openings or voids for access or nest building by wildlife. It is a significant advantage to have access yet protection against unwanted intrusion.
(45) Desirably, the cover 30 is molded from a resilient, flame-retardant, UV resistant, polymer material, generally in a cavity mold. The cover is resilient, relatively flexible, non-conductive, strong, and durable. It will be understood that fuse cutout assemblies come in different widths and depths and styles, and that by employing interchangeable inserts in the mold, the size and slope angle and composition of the detents can be varied without the use of a completely different mold. Any configuration, size, orientation or composition of detents can be formed from the same mold merely by changing the mold insert.
(46) Having described the invention in detail, it will be apparent that modifications and variations are possible without departing from the scope of the invention defined in the appended claims.
(47) As various changes could be made in the above constructions and methods without departing from the scope of the invention, it is intended that all matter contained in the above description and shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.