Single crystal YIG nanofilm fabricated by a metal organic decomposition epitaxial growth process
12516439 ยท 2026-01-06
Assignee
Inventors
Cpc classification
C30B29/28
CHEMISTRY; METALLURGY
International classification
C30B29/28
CHEMISTRY; METALLURGY
Abstract
A MOD YIG epitaxial process for fabricating YIG nanofilms which, when deposited on GGG substrates, have single crystal epitaxial properties. The films may have thicknesses of 50 nm for a single layer, 100 nm for two layers, and 130 nm for three layers, and have a gyromagnetic ratio of 2.80 MHz per Oe, Gilbert damping ranges from 0.0003 to 0.001, 4M$ values between 1650 G to 1780 G, coercivity from 1 Oe. to 5 Oe, and surface roughness of RMS 0.20 nm for up to 10 layers. Fabrication is economical and uses only a spinner, a drying station (RT to 150 C temperature control), and a quartz tube furnace that accommodates a flowing atmosphere of research grade oxygen, thereby eliminating the need for high vacuum deposition chambers.
Claims
1. A metallic organic decomposition (MOD) epitaxial growth process for making a Y3Fe5O12 (YIG) nanofilm having at least one layer, the method comprising the steps of: providing a crystalline substrate having a planar surface; coating the planar surface of the crystalline substrate with a precursor liquid mixture consisting of yttrium oxide, iron oxide, one or more acids, and one or more organic substances; evenly distributing the precursor liquid to evenly coat the crystalline substrate surface; drying the precursor liquid on the crystalline substrate surface to form a thin film YIG layer; pyrolyzing the thin film YIG layer in a furnace; crystallizing the thin film YIG layer in an annealing furnace at high temperature to remove all organic material from the thin film YIG layer and to promote single crystal crystallization to occur across the entire thin film YIG layer; wherein the resulting nanofilm has a surface roughness between RMS 0.10 nm and 0.20 nm regardless of the number of YIG nanofilm layers; and wherein the resulting multilayer nanofilm the YIG nanofilm ferromagnetic resonance linewidth at frequencies above 10 GHz is reduced due to two magnon scattering, and further wherein the Q factor of the YIG nanofilm's ferromagnetic resonance rises as a function of frequency.
2. The method of claim 1, further including making a plurality of stacked thin film YIG layers to yield a multilayer YIG nanofilm having a total thin film thickness in the range of 50 nm to 500 nm, in steps of approximately 50 nm.
3. The method of claim 1, where the crystalline substrate is a synthetic crystalline substrate having a lattice constant substantially identical to that of YIG.
4. The method of claim 3, wherein the crystalline substrate is gadolinium gallium garnet (Gd3Ga5O12, GGG) 111-oriented substrate.
5. The method of claim 4, further including pre-annealing the GGG substrate in oxygen before the coating step.
6. The method of claim 1, wherein the crystalline substrate is a synthetic crystalline substrate having a surface roughness of RMS 0.10 nm to RMS 0.25 nm.
7. The method of claim 1, wherein the coating step involves using a spinner at speeds between 3000 rpm to 6000 rpm.
8. The method of claim 7, wherein the coating step includes a first spinning step to evenly coat the substrate with the liquid precursor, said first spinning step carried out at speeds at a first spinning speed and a second spinning step carried out at a second spinning speed higher than the first spinning speed to remove dried precursor from the edges of the substrate.
9. The method of claim 1, wherein the drying step involves heating the thin film YIG layer from 1 hour to 24 hours at a temperature of between room temperature of 20 C to 150 C, inclusive.
10. The method of claim 1, wherein the crystalizing step involves annealing involves heating the YIG thin film to approximately 1100 C for approximately 4 hours.
11. The method of claim 10, wherein the annealing is conducted in a quartz tube furnace with a flowing research grade oxygen.
12. The YIG nanofilm of 1, wherein the in-plane ferromagnetic saturation magnetization of the YIG nanofilm is within the range of 1600 gauss to 1800 gauss.
13. The YIG nanofilm of claim 1, wherein in-plane gyromagnetic ratio of the YIG nanofilm is in the range of 2.78 MHz/Oe to 2.82 MHz/Oe.
14. The YIG nanofilm of claim 1, wherein the in-plane ferromagnetic inhomogeneous linewidth of the YIG nanofilm is in the range of 6 Oe to 20 Oe.
15. The YIG nanofilm of claim 1, wherein the in-plane magnetic coercivity of the YIG nanofilm is within the range of 1 Oe to 5 Oe.
16. The YIG nanofilm of claim 1, wherein the Gilbert damping ratio of the YIG nanofilm is in the range of 0.0003 to 0.0010.
17. A metallic organic decomposition (MOD) epitaxial growth process for making a Y3Fe5O12 (YIG) nanofilm, the method comprising the steps of: (a) providing a GGG(111) substrate having a substantially planar substrate surface; (b) coating the GGG(111) substrate surface with a precursor liquid mixture consisting of yttrium oxide, iron oxide, one or more acids, and one or more organic substances; (c) evenly distributing the precursor liquid mixture across the GGG(111) substrate surface; (d) drying the precursor liquid on the crystalline substrate surface to form a thin film YIG layer; (e) crystallizing the thin film YIG layer at high temperature in an annealing furnace such that in a single process the YIG layer is pyrolyzed to remove all organic material, annealed to remove any remaining organic material, and crystallize the YIG layer such that the elemental meal atoms of the YIG lattice combine with oxygen atoms to form a single crystal YIG film according to the lattice pattern of the substantially identical GGG(111) substrate; and further including the step of repeating (b) through (e) to make a YIG nanofilm having multiple layers, wherein steps (c) and (d) involve using a previously crystallized layer of YIG nanofilm as the substrate surface.
18. A metallic organic decomposition (MOD) epitaxial growth process for making a Y3Fe5O12 (YIG) nanofilm, the method comprising the steps of: (a) providing a GGG(111) substrate having a substantially planar substrate surface; (b) coating the GGG(111) substrate surface with a precursor liquid mixture consisting of yttrium oxide, iron oxide, one or more acids, and one or more organic substances; (c) evenly distributing the precursor liquid mixture across the GGG(111) substrate surface; (d) drying the precursor liquid on the crystalline substrate surface to form a thin film YIG layer; (e) crystallizing the thin film YIG layer at high temperature in an annealing furnace such that in a single process the YIG layer is pyrolyzed to remove all organic material, annealed to remove any remaining organic material, and crystallize the YIG layer such that the elemental meal atoms of the YIG lattice combine with oxygen atoms to form a single crystal YIG film according to the lattice pattern of the substantially identical GGG(111) substrate; and wherein after a first crystallization step (e), the method further includes repeating steps (b) through (d) to make a YIG nanofilm having multiple layers, wherein steps (c) and (d) involve using a previously dried layer of YIG nanofilm as the substrate surface, and after a predetermined number of layers have been deposited and dried, a final crystallization step (e) is performed to merge all layers into a single crystal layer.
Description
BRIEF DESCRIPTION OF SEVERAL VIEWS OF THE DRAWINGS
(1) The invention will be better understood and objects other than those set forth above will become apparent when consideration is given to the following detailed description thereof. Such description makes reference to the annexed drawings wherein:
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DETAILED DESCRIPTION OF THE INVENTION
(21) Referring now to
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(23) In embodiments, the precursor liquid consists of yttrium oxide, iron oxide, and one or more acids and one or more organic substances.
(24) In embodiments, the precursor composition is a solution comprising:
(25) TABLE-US-00001 Ingredient Formula Conc. by % Wt Iron Oxide (III) Fe2O3 1.1 TO 1.3 Yttrium Oxide Y2O3 1.7 TO 1.9 2-Ethylhexanoicacid C4H9CH(C2H5) COOH 13 TO 18 Stabilizer A, B CxHyOz 8 TO 13 Turpentine 41 TO 46 N-Butylacetate CH3COOC4H9 19 TO 24 Ethylacetate CH3COOC2H5 6 TO 8
(26) Alternative (variant) formulations for the liquid precursor solution include:
(27) TABLE-US-00002 Ingredient Formula Conc. by % Wt Variant #1 Iron Oxide (III) Fe2O3 2.2 to 2.6 Yttrium Oxide Y2O3 1.7 to 1.9 Turpentine 40 to 45 Variant #2 Iron Oxide (III) Fe2O3 1.1 to 1.3 Yttrium Oxide Y2O3 2.4 to 3.3 Turpentine 40 to 45 Variant #3 Iron Oxide (III) Fe2O3 2.2 to 2.6 Yttrium Oxide Y2O3 2.4 to 3.3 Turpentine 39 to 44
(28) In embodiments, the crystalline substrate is GGG, and in further embodiments, GGG(111).
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(31) Looking next at
(32) The single crystal YIG on GGG epitaxial growth structure on single layer 50 nm thick YIG nanofilms was confirmed by several well-known measurement techniques.
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(37) Test Results: It should be noted that FMR measurements are the combined results of magnetic and RF microwave measurements. The measured FMR data is reduced by a curve-fitting procedure involving the Kittel equation and the Landau-Lifshitz linearized model relationship between AH and excitation frequency
(38) The Kittel equation is Fr=(/2)[H(H+4Ms)]
(39) The Landau Lifshitz linearized model relationship is H=H0+(4Fr/3)/
(40) In the Kittel equation, Fr is the ferromagnetic resonant frequency, H is the DC magnetic bias field, 4Ms is the saturation magnetization, is the gyromagnetic ratio, H0 is the inhomogeneous line broadening, and is the Gilbert damping ratio. The Kittel equation is used to determine
and 4Ms, the Landau-Lifshitz linear relationship is used to determine H0 and .
(41) Looking ahead to , H0, and a.
(42) FMR tests for the inventive YIG/GGG samples have resulted in very small sample-to-sample measurement variations in and 4Ms for samples of up to three YIG layers. However, significant sample-to-sample variations in the Gilbert damping ratio, , and the inhomogeneous line broadening parameter H0 have been observed. All of the conforming FMR parameters agree closely with well-established values for those parameters using PLD, LPE, and sputtered nanofilm deposition reported by researchers. Initially, measurements of the Gilbert damping ratio was 0.0003, a very good number relative to other types of epitaxial YIG films. Recent measurements closer to the time of filing the instant application have indicated a Gilbert damping ratio spread over the range of 0.0003 to 0.006, slightly higher than data obtained with PLD and LPE techniques. Looking ahead to the table 180 of
(43) Looking back now at
(44) 4Ms data was consistent from sample to sample for up to three YIG layers, using both 5 mm5 mm and 10 mm10 mm samples. Values range from 1650 to 1750 Gauss, corresponding closely to established bulk YIG values (1750 Oe.). Coercivity data was low and consistent for all samples, in the range of (1 to 5 Oe). Low coercivity data indicates that epitaxial YIG film is a very soft magnetagain, see
(45) The gyromagnetic ratio data was very consistent for all samples (2.80 MHz per Oe.)
(46) The best values of H0 (inhomogeneous linewidth) and a (Gilbert damping) data were obtained with 5 mm5 mm samples. Larger sample sizes have higher values, and it is hypothesized that the larger sizes may be introducing inhomogeneities in the YIG film, affecting the values of and inhomogeneous linewidth.
(47) XRD measurements of both single layer and three-layer YIG/GGG samples are shown in the graphs 110 of
(48) The coercivity data measured by VSM, as shown in
(49) The surface roughness of multilayer YIG/GGG samples ranges from RMS 0.10 nm to 0.20 nm, as shown in the printouts of the quantitative data, 140, 150, and 160, respectively, of
(50) In order, the data 140 of
(51) The data 150 of
(52) The data 160 of
(53) Conclusions: a fully functional YIG oscillator or YIG filter requires the presence of a magnet to provide a tunable source of the magnetic bias field necessary for adjusting the oscillators or filter's ferromagnetic resonance (FMR) to a desired operating frequency. Magnetic bias field can be supplied in one of three ways: (1) an electromagnet; (2) a permanent magnet; and (3) a combination of electromagnetic and permanent magnets.
(54) The advantages and disadvantages of each are as follows. Electromagnets are current tunable for selecting the FMR frequency of choice. However, at high frequencies, tuning currents may become excessive, generating undesirable amounts of heat. Permanent magnets require no tuning current but are confined to a single FMR frequency of operation. The combination of an electromagnet and a permanent magnet allows for low tuning current operation near the FMR frequency associated with the permanent magnet, but can be tuned to higher or lower frequencies, using a minimum of electromagnet current.
(55) The MOD process is well known for growing crystals of various materials. However, the MOD YIG epitaxial fabrication process disclosed herein produces single crystal epitaxial YIG nanofilms, and this is the first instance of such an achievement. The advantages of the nanofilm produced by the inventive fabrication process over the known MOD YIG epitaxial fabrication processes may be appreciated by reference to
(56) Electroless Gold Plating: Once fabricated, gold deposition may be employed to connect the YIG nanofilm to other circuit elements, such as amplifiers and oscillators, making thereby incorporating the nanofilm into a complete working system. Gold depositions makes this interconnection possible. In purpose and effect, the gold is an enabler by connecting the nanofilm to other components that make it truly useful.
(57) To that end, the YIG/GGG nanofilm can be electroless plated with gold metal using the following process:
(58) First, the following chemicals and supplies are provided: (1) gold(I) sodium thiosulfate hydrate; (2) L-ascorbic acid sodium salt; (3) diammonium hydrogen phosphate (DAP); and (4) ammonium dihydrogen phosphate (ADP).
(59) Buffer Solution: Next, a pH 6 buffer stock solution is prepared as follows: (1) preparing 400 mL distilled water (DIW) in a beaker, controlling the temperature to hold at with a hotplate and a pH probe; (2) then 12.3 g of DAP is added into the water with magnetic stirring until fully dissolved.
(60) While monitoring the pH level, the ADP is added into the solution until the pH probe reads 5.9-6.1.
(61) Substrate Preparation: Next, the substrate is prepared as follows: (1) first it is cleaned with a 3 minute ultraviolet light (UV) clean; (2) next it is rinsed with DIW, isopropyl alcohol (IPA), and acetone; (3) then it is dried with nitrogen flow.
(62) Next, the substrate is spincoated and pattern photoresist with UV lithography, and then developed.
(63) An electron beam is then used to evaporate 1 nm Ti+175 nm Au, keeping the chamber under vacuum between Ti and Au layers to prevent the formation of titanium oxide.
(64) The photoresist is stripped and the sample cleaned. Observations are recorded as necessary.
(65) Electroless plating process: (1) a 50 mL pH 6 buffer stock is prepared, the temperature controlled by holding it at 30 C. with a hotplate and a magnetic stirrer. (2) of ascorbic acid salt is slowly added into solution until fully dissolved. (3) 0.1225 g of gold sodium thiosulfate is slowly added into solution and allowed to fully dissolve. (4) Using a holding apparatus, the prepared sample is immersed into solution with normal of Au-deposited side being antiparallel to flow of the stirred liquid. (5) Plating is allowed to occur for 1 hour. (6) Finally, the plated nanofilm is rinsed with DIW, IPA, and acetone.
(66) The above disclosure is sufficient to enable one of ordinary skill in the art to practice the invention and provides preferred modes of practicing the invention presently contemplated by the inventors. While there is provided herein a full and complete disclosure of the preferred embodiments, the description is not desired to limit the invention to the exact process steps nor the exact resulting product made by the inventive process. Various modifications, alternative steps, changes and equivalents will readily occur to those skilled in the art and may be employed, as suitable, without departing from the true spirit and scope of the invention. Such changes might involve alternative materials, components, structural arrangements, sizes, shapes, forms, functions, operational features or the like.
(67) For instance, the variant liquid precursor compositions are contemplated and within the scope of the present invention.
(68) Therefore, the above description and illustrations should not be construed as limiting the scope of the invention, which is defined by the appended claims.