DEVELOPING CARTRIDGE
20260010114 ยท 2026-01-08
Assignee
Inventors
- Ryuji NODA (Nagoya, JP)
- Junya SUMIDA (Ama, JP)
- Ryosuke Hayashi (Nagoya, JP)
- Yasuo FUKAMACHI (Nagoya, JP)
Cpc classification
G03G15/0863
PHYSICS
G03G21/1814
PHYSICS
G03G21/1821
PHYSICS
International classification
G03G21/16
PHYSICS
Abstract
The developing cartridge includes a housing, a developing roller, a memory, a holder, and a cover, the developing roller rotates about a developing axis extending in a first direction, and the holder holds the electrical contact surface. The housing has a first boss extending in the first direction toward the cover, and a screw for attaching the cover to the housing is fastened to the first boss. The holder has a hole extending in the first direction, and the first boss is inserted into the hole. Thus, the first boss has a function of receiving a screw for attaching the cover to the housing and a function of holding the holder. This can reduce the number of parts of the developing cartridge.
Claims
1. A developing cartridge comprising: a housing configured to accommodate toner therein; a developing roller rotatable about a developing axis extending in a first direction; a memory having an electrical contact surface positioned at one end of the housing in the first direction; a holder holding the electrical contact surface, the holder being movable relative to the housing; and a cover attached to the one end of the housing in the first direction wherein the housing includes a first boss extending in the first direction toward the cover, the first boss having a screw fastened thereto to attach the cover to the housing, wherein the holder includes a hole extending in the first direction, and wherein the holder is movable relative to the housing in a direction intersecting the first direction in a state where the first boss is inserted into the hole.
2. The developing cartridge according to claim 1, further comprising a gear positioned at one end of the housing in the first direction, wherein the cover covers the gear.
3. The developing cartridge according to claim 1, wherein the holder includes: a first end that holds the electrical contact surface; a second end that is separated from the first end in a second direction intersecting the first direction; and a spring that is positioned between the first end and the second end and is compressible in the second direction.
4. The developing cartridge according to claim 3, wherein the holder is movable in the second direction relative to the housing in a state where the first boss is inserted into the hole.
5. The developing cartridge according to claim 1, wherein the holder includes a second boss extending in the first direction toward the housing, wherein the housing includes a recess recessed in the first direction, and wherein the holder is movable relative to the housing in a direction intersecting the first direction in a state where the second boss is inserted in the recess.
6. The developing cartridge according to claim 3, wherein the second direction is a direction intersecting the electrical contact surface.
7. The developing cartridge according to claim 3, wherein the first end is farther from the developing roller than the second end.
8. The developing cartridge according to claim 3, wherein the second end of the holder is positioned between the housing and the cover in the first direction.
9. The developing cartridge according to claim 3, wherein the second end is positioned inside the cover in the second direction, and wherein the first end is positioned outside the cover in the second direction.
10. The developing cartridge according to claim 9, wherein the first end is positioned outside the housing in the second direction.
11. The developing cartridge according to claim 9, wherein the cover includes an opening edge that faces the holder in a rotational direction about the first boss.
12. The developing cartridge according to claim 3, wherein the developing cartridge is mountable to a drum cartridge including a photosensitive drum rotatable about a drum axis extending in the first direction and a drum frame supporting the photosensitive drum, the drum frame includes a protrusion extending in a third direction intersecting the first direction and the second direction, wherein the second end is in contact with the protrusion in a state where the developing cartridge is mounted to the drum cartridge.
13. The developing cartridge according to claim 12, wherein the holder includes a guide surface inclined relative to the second direction and the third direction, the guide surface is configured to contact the protrusion in a process of attaching the developing cartridge to the drum cartridge.
14. The developing cartridge according to claim 13, wherein the guide surface includes a first guide surface and a second guide surface inclined relative to the first guide surface.
15. The developing cartridge according to claim 12, wherein the drum cartridge includes a pressing member configured to press the developing cartridge toward the photosensitive drum in a state where the developing cartridge is mounted to the drum cartridge, wherein the housing includes a pressing surface with which the pressing member comes into contact, and wherein the holder and the pressing surface are arranged in a direction intersecting the first direction.
16. The developing cartridge according to claim 1, wherein the holder includes: a first holder including the first end; and a second holder including the second end, wherein the spring is positioned between the first holder and the second holder.
17. The developing cartridge according to claim 16, wherein the first holder has an opening facing the second holder, and wherein the second holder is received in the opening.
18. The developing cartridge according to claim 16, wherein the first holder has an opening facing the second holder, and wherein the second holder is received in the opening.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
DESCRIPTION
[0043] Hereinafter, embodiments of the present disclosure will be described with reference to the drawings.
[0044] Hereinafter, a direction in which the developing axis L2 of the developing cartridge 1 extends is referred to as a first direction. A direction in which the first end portion 610 and the second end portion 620 of the holder 60 are arranged is referred to as a second direction. The direction in which the protrusion 75 of the drum frame 70 extends is referred to as a third direction.
[0045] The first direction and the second direction intersect with each other. For example, the first direction and the second direction are orthogonal to each other. The first direction and the third direction intersect with each other. For example, the first direction and the third direction are orthogonal to each other. The second direction and the third direction intersect with each other. For example, the second direction and the third direction are orthogonal to each other.
[0046] <1. Overview of Developing Cartridge and Drum Cartridge>
[0047]
[0048] The developing cartridge 1 and the drum cartridge 2 are used in an electrophotographic image forming apparatus. The image forming apparatus is, for example, a laser printer or an LED printer. The developing cartridge 1 is mountable to the drum cartridge 2. The drum cartridge 2 to which the developing cartridge 1 is attached can be attached to a main body frame of the image forming apparatus. The image forming apparatus forms an image on a printing sheet with toner supplied from the developing cartridge 1.
<2. Developing Cartridge>
[0049] As shown in
[0050] The housing 10 is a container capable of containing toner as a developer. The housing 10 has a first outer surface 11 and a second outer surface 12. The first outer surface 11 is positioned at one end portion of the housing 10 in the first direction. The second outer surface 12 is positioned at the other end of the housing 10 in the first direction. The first outer surface 11 and the second outer surface 12 are separated from each other in the first direction. The housing 10 includes a handle 13. The handle 13 is positioned at one end of the housing 10 in the second direction.
[0051] The agitator 20 is positioned inside the housing 10. The agitator 20 has a blade 21. The agitator 20 is rotatable about an agitator axis L1 (see
[0052] The developing roller 30 is rotatable about a developing axis L2 extending in the first direction. The developing roller 30 is supported by the housing 10. The developing roller 30 is positioned at the other end portion of the housing 10 in the second direction. The toner in the housing 10 is supplied to the outer circumferential surface of the developing roller 30 via a supply roller (not shown). Thus, the toner is carried on the outer peripheral surface of the developing roller 30.
[0053] The gear portion 40 is positioned on the first outer surface 11 of the housing 10. The gear portion 40 includes a plurality of gears and a cover 41. The cover 41 is attached to the first outer surface 11 of the housing 10. More specifically, the cover 41 is fixed to the first outer surface 11 of the housing 10 by the first screw 18 and the second screw 19. A method of fixing the cover 41 to the housing 10 will be described later.
[0054] The plurality of gears are positioned between the first outer surface 11 and the cover 41 in the first direction. That is, the plurality of gears are covered by the cover 41. In a state where the drum cartridge 2 to which the developing cartridge 1 is attached is attached to the main body frame, the image forming apparatus supplies a driving force to the agitator 20 and the developing roller 30 via the plurality of gears of the gear portion 40. As a result, the agitator 20 and the developing roller 30 rotate.
[0055]
[0056] The agitator gear 42 is attached to one end portion of the agitator 20 in the first direction. When the agitator gear 42 rotates, the agitator 20 also rotates about the agitator axis L1 together with the agitator gear 42.
[0057] The developing roller gear 45 is attached to one end portion of the developing roller 30 in the first direction. When the developing roller gear 45 rotates, the developing roller 30 also rotates about the developing axis L2 extending in the first direction together with the developing roller gear 45.
[0058] The supply roller gear 46 is attached to one end portion of the supply roller in the first direction. When the supply roller gear 46 rotates, the supply roller also rotates about the rotation axis extending in the first direction together with the supply roller gear 46.
[0059] The coupling gear 43 meshes with the idle gear 44, the developing roller gear 45, and the supply roller gear 46. The idle gear 44 meshes with the agitator gear 42. When the coupling gear 43 receives a driving force from the image forming apparatus, the developing roller gear 45, the supply roller gear 46, and the idle gear 44 rotate. When the idle gear 44 rotates, the agitator gear 42 also rotates.
[0060] The memory 50 is a storage medium in which information relating to the developing cartridge 1 is stored. The memory 50 is positioned on the first outer surface 11 of the housing 10. The memory 50 is, for example, an IC chip. The memory 50 stores at least one of identification information and life information of the developing cartridge 1. The identification information is information for identifying the developing cartridge 1. The identification information is, for example, a serial number of the developing cartridge 1. The life information is information indicating the life of the developing cartridge 1. The life information is, for example, the cumulative number of rotations of the developing roller 30.
[0061] As shown in
[0062] The holder 60 is a unit that holds the memory 50. The holder 60 is positioned at the first outer surface 11 of the housing 10.
[0063] The first holder 61 has a first end or first end portion 610. The first end portion 610 is one end portion of the holder 60 in the second direction. The second holder 62 has a second end or second end portion 620. The second end portion 620 is the other end portion of the holder 60 in the second direction. The first end portion 610 and the second end portion 620 are separated from each other in the second direction. The first end portion 610 is farther from the developing roller 30 than the second end portion 620.
[0064] The first holder 61 is movable in the second direction with respect to the second holder 62. Therefore, the first end portion 610 is movable in the second direction with respect to the second end portion 620. The length of the holder 60 in the second direction changes as the first holder 61 moves in the second direction with respect to the second holder 62. Specifically, the length of the holder 60 in the second direction changes between a first length and a second length that is shorter than the first length.
[0065] The first holder 61 of the present embodiment has a cup shape that is open in the second direction toward the second holder 62. The second holder 62 is inserted into the first holder 61. The first holder 61 has a through hole 611. The through hole 611 penetrates a portion of the first holder 61 in the first direction. The second holder 62 has a claw 621. The claw 621 protrudes in the first direction from a portion of the second holder 62. The claw 621 is inserted into the through hole 611. This prevents the second holder 62 from being removed from the first holder 61 in the second direction.
[0066] The memory 50 is positioned at the first end 610 of the holder 60. Thus, the electrical contact surface 51 is positioned at the first end 610 of the holder 60. In the present embodiment, the entire memory 50 is held by the first end portion 610 of the holder 60. However, only the electrical contact surface 51 of the memory 50 may be held by the first end portion 610 of the holder 60, and the storage element of the memory 50 may be held by a portion other than the holder 60 of the developing cartridge 1. In this case, the storage element of the memory 50 and the electrical contact surface 51 may be electrically connected by a conductive wire.
[0067] The spring 63 is an elastic member that can expand and contract in the second direction. The spring 63 is, for example, a coil spring. One end portion of the spring 63 in the second direction is in contact with the first holder 61. The other end portion of the spring 63 in the second direction is in contact with the second holder 62. The spring 63 is positioned between the first end portion 610 and the second end portion 620 in a state of being compressed in the second direction from the natural length. Therefore, the holder 60 is always urged or biased from the second length toward the first length by the elastic force of the spring 63.
[0068] The holder 60 is positioned between the first outer surface 11 of the housing 10 and the cover 41 in the first direction. The holder 60 is attached to the housing 10 and the cover 41. The holder 60 is movable in the second direction and the third direction with respect to the housing 10 and the cover 41. A structure for attaching the holder 60 to the housing 10 and the cover 41 will be described later.
<3. Drum Cartridge>
[0069] As shown in
[0070] The drum frame 70 includes a first side frame 71, a second side frame 72, a connection frame 73, and a handle 74. The first side frame 71 is positioned at one end portion of the drum frame 70 in the first direction. The second side frame 72 is positioned at the other end portion of the drum frame 70 in the first direction. The first side frame 71 and the second side frame 72 are separated from each other in the first direction. The connecting frame 73 connects the first side frame 71 and the second side frame 72 in the first direction. The handle 74 is positioned at one end portion of the drum frame 70 in the second direction.
[0071] The developing cartridge 1 is mountable to the drum frame 70. In a state where the developing cartridge 1 is mounted to the drum frame 70, the developing cartridge 1 is positioned between the first side frame 71 and the second side frame 72 in the first direction.
[0072] The photosensitive drum 80 is a drum rotatable about a drum axis L3 extending in the first direction. The photosensitive drum 80 is supported by the drum frame 70. The photosensitive drum 80 is positioned between the first side frame 71 and the second side frame 72 in the first direction. The photosensitive drum 80 is positioned at the other end portion of the drum frame 70 in the second direction.
[0073] The photosensitive drum 80 has a cylindrical outer peripheral surface. The outer circumferential surface of the photosensitive drum 80 is covered with a photosensitive material. In a state where the drum cartridge 2 is mounted to the main body frame of the image forming apparatus, the photosensitive drum 80 receives a driving force from the image forming apparatus. Thus, the photosensitive drum 80 rotates about the drum axis L3.
[0074] In a state where the developing cartridge 1 is mounted to the drum frame 70, the developing roller 30 and the photosensitive drum 80 are arranged in the second direction. More specifically, in a state where the developing cartridge 1 is mounted to the drum frame 70, the outer peripheral surface of the developing roller 30 and the outer peripheral surface of the photosensitive drum 80 are in contact with each other.
[0075] The toner is supplied from the outer circumferential surface of the developing roller 30 to the outer circumferential surface of the photosensitive drum 80. At this time, the toner moves from the developing roller 30 to the photosensitive drum 80 in accordance with the electrostatic latent image formed on the outer circumferential surface of the photosensitive drum 80. As a result, an image is formed on the outer circumferential surface of the photosensitive drum 80 with the toner. Thereafter, the toner image is transferred from the photosensitive drum 80 to the printing paper.
[0076] The pressing member 90 is a member that presses the developing cartridge 1 toward the photosensitive drum 80 in a state where the developing cartridge 1 is mounted to the drum cartridge 2. As shown in
[0077] On the other hand, as shown in
<4. Holder>
[0078] Next, the holder 60 of the developing cartridge 1 will be described in more detail.
[0079] As shown in
[0080] The size of the hole 64 in the second direction is larger than the size of the first boss 15 in the second direction. Therefore, the holder 60 is movable in the second direction with respect to the first boss 15 in a state where the first boss 15 is inserted into the hole 64. Thus, the holder 60 is movable in the second direction with respect to the housing 10 and the cover 41. When the holder 60 moves in the second direction with respect to the housing 10 and the cover 41, the electrical contact surface 51 of the memory 50 also moves in the second direction with respect to the housing 10 and the cover 41 together with the holder 60.
[0081] The size of the hole 64 in the third direction is larger than the size of the first boss 15 in the third direction. Therefore, the holder 60 is movable in the third direction with respect to the first boss 15 in a state where the first boss 15 is inserted into the hole 64. Thus, the holder 60 is movable in the third direction with respect to the housing 10 and the cover 41. When the holder 60 moves in the third direction with respect to the housing 10 and the cover 41, the electrical contact surface 51 of the memory 50 also moves in the third direction with respect to the housing 10 and the cover 41 together with the holder 60.
[0082] The first boss 15 has a first screw hole 16. The first screw hole 16 is a hole to which a first screw 18 is fastened to attach the cover 41 to the housing 10. The first screw hole 16 extends in the first direction from the distal end of the first boss 15 in the first direction along the central axis of the first boss 15. The first screw 18 extends through a hole formed in the cover 41 and is threadably received in the first screw hole 16. A portion of the cover 41 is sandwiched between the head of the first screw 18 and the first boss 15. Thus, the cover 41 is attached to the housing 10.
[0083] The cover 41 is fixed to the housing 10 not only by the first screw 18 but also by the second screw 19. The housing 10 has a second screw hole 17 at a position different from the first screw hole 16 of the first outer surface 11. The second screw 19 is fastened to the second screw hole 17 through a hole formed in the cover 41. In this way, the cover 41 is fixed to the housing 10 by the two screws 18, 19, and thus the cover 41 can be more firmly fixed to the housing 10.
[0084] The first boss 15 has two functions, i.e., a function of receiving the first screw 18 for attaching the cover 41 to the housing 10 and a function of holding the holder 60. In this way, by providing the first boss 15 with two functions, the number of parts of the developing cartridge 1 can be reduced compared to a case where the two functions are realized by separate parts.
[0085] The first boss 15 into which the first screw 18 is inserted has high strength.
[0086] Therefore, the first boss 15 into which the first screw 18 is inserted is less likely to be deformed. The hole 64 of the holder 60 into which the first boss 15 is inserted is not a recess but a through hole. That is, the first boss 15 having high strength penetrates the hole 64 of the holder 60. This can prevent the holder 60 from inclining in the first direction with respect to the housing 10 and the cover 41.
[0087] As shown in
[0088] In this way, the second boss 65 is inserted into the recess, and thus the holder 60 is further prevented from being inclined in the first direction with respect to the housing 10 and the cover 41. The size of the recessed portion in the second direction is larger than the size of the second boss 65 in the second direction. Therefore, even in a state where the second boss 65 is inserted into the recess, the second boss 65 does not prevent the holder 60 from moving in the second direction with respect to the housing 10 and the cover 41. The size of the recessed portion in the third direction is larger than the size of the second boss 65 in the third direction. Therefore, even in a state where the second boss 65 is inserted into the recess, the second boss 65 does not prevent the holder 60 from moving in the third direction with respect to the housing 10 and the cover 41.
[0089]
[0090] The holder 60 is partially covered by the cover 41. Specifically, of the first end portion 610 and the second end portion 620 of the holder 60, the second end portion 620 is covered by the cover 41, and the first end portion 610 is positioned outside the cover 41. The second end portion 620 is positioned between the first outer surface 11 of the housing 10 and the cover 41 in the first direction. The second end portion 620 is positioned inside the cover 41 in the second direction. The first end portion 610 is positioned outside the cover 41 in the second direction. The first end portion 610 is positioned outside the housing 10 in the second direction. The second end portion 620 is positioned between the plurality of gears of the gear portion 40 and the first end portion 610 in the second direction.
[0091] In this way, in the present embodiment, a portion of the holder 60 is positioned inside the cover 41 in the second direction. Therefore, the dimension of the developing cartridge 1 in the second direction can be reduced as compared with a case where the entire holder 60 is positioned outside the cover 41.
[0092] As shown in
[0093] As shown in
[0094] The plurality of gears of the gear portion 40 and the holder 60 at least partially overlap each other in the first direction. The second end portion 620 of the holder 60 is arranged with a part of the gears of the gear portion 40 in the second direction. In the present embodiment, the agitator gear 42 and the holder 60 are disposed at the same position in the first direction. The second end portion 620 of the holder 60 is arranged with the agitator gear 42 in the second direction. More specifically, the second end portion 620 of the holder 60 and the end surface of the tooth of the agitator gear 42 face each other in the second direction. With this configuration, the dimension of the developing cartridge 1 in the first direction can be reduced as compared with a case where the agitator gear 42 and the holder 60 are disposed at different positions in the first direction.
[0095] As shown in
[0096] As shown in
[0097] In a state where the developing cartridge 1 is mounted to the drum cartridge 2, the protrusion 75 is positioned between the holder 60 and the agitator gear 42 in the second direction. The protrusion 75 is positioned between the first outer surface 11 and the cover 41 in the first direction.
[0098] As shown in
[0099] When no external force is applied to the holder 60, the spring 63 has the first length. When an external force is applied to the holder 60 in a direction from the first end portion 610 toward the second end portion 620, the second end portion 620 is supported by the protrusion 75, the first end portion 610 moves in a direction approaching the second end portion 620, and the spring 63 is compressed. This allows the electrical contact surface 51 to move relative to the protrusion 75.
[0100] As shown in
[0101] The first guide surface 66 and the second guide surface 67 are inclined with respect to the second direction and the third direction. More specifically, the first guide surface 66 and the second guide surface 67 are surfaces that extend so as to approach the second end portion 620 in the third direction as the distance from the first end portion 610 in the second direction increases.
[0102] In the process of mounting the developing cartridge 1 to the drum cartridge 2, the first guide surface 66 first comes into contact with the protrusion 75. Then, the first guide surface 66 moves along the protrusion 75. Thereafter, as shown in
[0103] The pressing surface 14 and the holder 60 at least partially overlap each other in the first direction. As shown in
[0104] While the invention has been described in conjunction with various example structures outlined above and illustrated in the figures, various alternatives, modifications, variations, improvements, and/or substantial equivalents, whether known or that may be presently unforeseen, may become apparent to those having at least ordinary skill in the art. Accordingly, the example embodiments of the disclosure, as set forth above, are intended to be illustrative of the invention, and not limiting the invention. Various changes may be made without departing from the spirit and scope of the disclosure. Therefore, the disclosure is intended to embrace all known or later developed alternatives, modifications, variations, improvements, and/or substantial equivalents. Some specific examples of potential alternatives, modifications, or variations in the described invention are provided below:
[0105] In the above-described embodiment, the cover 41 is an integral component. For example, the cover 41 may include two components, that is, a first cover that covers the plurality of gears and a second cover that covers the second end portion of the holder 60.
[0106] In the above-described embodiment, the holder 60 includes the first holder 61, the second holder 62, and the spring 63. For example, the holder 60 may not include the spring 63.
[0107] Alternatively, the first end portion 610 holding the electrical contact surface 51 and the second end portion 620 aligned with the gear may be formed as a single component.
[0108] Alternatively, the holder 60 may not include the second holder 62, and the spring 63 may directly contact the protrusion 75.
[0109] In the above-described embodiment, the spring 63 is a coil spring. For example, the spring 63 may be a plate spring or the like.
[0110] In the above-described embodiment, the first holder 61 of the holder 60 has the hole 64. For example, the second holder 62 may have a hole, and the holder 60 may be movable with respect to the housing 10 in a state where the first boss 15 of the housing is inserted into the hole of the second holder 62.
[0111] In the above-described embodiment, the ribs constituting the holes 64 of the holder 60 are continuous. For example, a part of the rib constituting the hole 64 may be cut as long as the rib is held by the first boss 15.
[0112] Further, the elements described in the above embodiments and modifications may be combined as appropriate within a range in which no contradiction occurs.