SCREW COMPRESSOR
20260009383 ยท 2026-01-08
Inventors
Cpc classification
F04C2/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/124
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/063
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C2240/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04C2/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04C29/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A screw compressor includes a screw rotor, a gate rotor, and a casing that form a compression chamber. A case outlet is formed in a case outer wall of the casing. A discharge port communicates with the case outlet, and is formed in a portion of the casing facing the compression chamber. The discharge port has first and second end on first and second opposite sides in the axial direction. The case outlet is located between a first position away from the first end toward the first side in the axial direction by a radius of the gate and a second position away from the second end toward the second side in the axial direction by the radius of the gate. The case outlet is located closer to the discharge port than to the screw rotor in the radial direction.
Claims
1. A screw compressor, comprising: a screw rotor having a screw groove, the screw rotor extending in an axial direction; a gate rotor having a gate that meshes with the screw groove; and a casing rotatably holding the screw rotor, the casing covering the screw rotor from outside in a radial direction orthogonal to the axial direction, the screw rotor, the gate rotor, and the casing forming a compression chamber that compresses a fluid, a case outlet being formed in a case outer wall of the casing outside in the radial direction, the fluid being discharged through the case outlet, a discharge port communicating with the case outlet, the discharge port being formed in a portion of the casing facing the compression chamber, the discharge port having a first end on a first side in the axial direction and a second end on a second side opposite to the first side in the axial direction, the case outlet being located between a first position away from the first end toward the first side in the axial direction by a radius of the gate and a second position away from the second end toward the second side in the axial direction by the radius of the gate, the case outlet being located closer to the discharge port than to the screw rotor in the radial direction.
2. The screw compressor of claim 1, wherein the gate rotor is housed in a gate rotor chamber provided in the casing, the case outer wall is provided with a gate opening communicating with the gate rotor chamber, the case outlet and the gate opening are covered with a cap, and the cap is provided with a cap-side discharge passage communicating with the case outlet.
3. The screw compressor of claim 2, wherein the case outlet is flush with a case-side mounting surface of the case outer wall on which the cap is mounted, and the case-side mounting surface and the cap are sealed with a first seal member.
4. The screw compressor of claim 2, wherein the cap-side discharge passage includes a cap-side insertion pipe inserted into the case outlet, and the case outlet and the cap-side insertion pipe are sealed with a second seal member.
5. The screw compressor of claim 1, wherein the case outlet is located to overlap with the discharge port in the axial direction.
6. The screw compressor of claim 1, wherein the casing is provided with a connection passage that connects the case outlet and the discharge port, and the connection passage extends straight.
7. The screw compressor of claim 1, wherein a discharge pipe is connected to the case outlet, and the discharge pipe is provided with a silencer.
8. The screw compressor of claim 1, further comprising: a bearing holder that holds a bearing supporting the screw rotor; and a holding member that presses the bearing holder in the axial direction, the holding member being plate-shaped and having a thickness direction in the axial direction.
9. The screw compressor of claim 1, further comprising: a slide valve that moves in the axial direction to adjust an opening degree of the discharge port.
10. The screw compressor of claim 1, wherein the gate rotor includes a first gate rotor and a second gate rotor, the compression chamber includes a first compression chamber formed by the screw rotor, the first gate rotor, and the casing, and a second compression chamber formed by the screw rotor, the second gate rotor, and the casing, the case outlet includes a first case outlet and a second case outlet formed in the case outer wall, the discharge port includes a first discharge port formed in a portion of the casing facing the first compression chamber, and a second discharge port formed in a portion of the casing facing the second compression chamber, the first discharge port communicates with the first case outlet, the second discharge port communicates with the second case outlet, and the first case outlet and the second case outlet are located at different positions in a circumferential direction of the screw rotor.
11. The screw compressor of claim 10, wherein the first compression chamber compresses the fluid at a first pressure to an intermediate pressure higher than the first pressure, the second compression chamber compresses the fluid at the intermediate pressure to a second pressure higher than the intermediate pressure, and the fluid flows through the first compression chamber, the first discharge port, the first case outlet, the second compression chamber, the second discharge port, and the second case outlet in order.
12. The screw compressor of claim 1, wherein the gate rotor includes a first gate rotor and a second gate rotor, the compression chamber includes a first compression chamber formed by the screw rotor, the first gate rotor, and the casing, and a second compression chamber formed by the screw rotor, the second gate rotor, and the casing, the case outlet includes a first case outlet and a second case outlet formed in the case outer wall, the discharge port includes a first discharge port formed in a portion of the casing facing the first compression chamber, and a second discharge port formed in a portion of the casing facing the second compression chamber, the first discharge port communicates with the first case outlet, the second discharge port communicates with the second case outlet, a first discharge pipe is connected to the first case outlet, a second discharge pipe is connected to the second case outlet, the first discharge pipe and the second discharge pipe merge with each other at a merge portion, and a pulsation of the fluid flowing from the first discharge port to the merge portion through the first case outlet and the first discharge pipe and a pulsation of the fluid flowing from the second discharge port to the merge portion through the second case outlet and the second discharge pipe cancel each other.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0018]
DETAILED DESCRIPTION OF EMBODIMENT(S)
First Embodiment
Screw Compressor
[0019] A screw compressor (1) according to a first embodiment will be described below. The screw compressor (1) is applied to a refrigeration apparatus such as an air conditioner. The refrigeration apparatus includes a refrigerant circuit in which a refrigerant circulates. The screw compressor (1) compresses the refrigerant in the refrigerant circuit. The refrigerant circulates in the refrigerant circuit to cause a vapor compression refrigeration cycle.
[0020]
[0021] The screw compressor (1) includes a shaft (10), a screw rotor (20), a first gate rotor (30), a second gate rotor (35), a motor (40), and a casing (50).
[0022] The screw compressor (1) includes a front cover (70), a front bearing (71), a front bearing holder (72), a rear bearing holder (73), a rear bearing (74), a spacer (75), a snap ring (76), a holding member (77), an intermediate bearing (78), a first proximal gate bearing (79), a first distal gate bearing (80), a first proximal gate bearing holder (81), a first distal gate bearing holder (82), a second proximal gate bearing (83), a second distal gate bearing (84), a second proximal gate bearing holder (85), and a second distal gate bearing holder (86).
[0023] The screw compressor (1) includes a first slide valve (87), a first valve movement mechanism (88), a second slide valve (89), a second valve movement mechanism (90), a first cap (91), a gasket (92) as a first seal member, a second cap (93), a first cap-side discharge passage (94), a first discharge pipe (95), a silencer (96), a second cap-side discharge passage (97), and a second discharge pipe (98).
Shaft
[0024] As illustrated in
[0025] A radial direction (R) of the screw compressor (1) is orthogonal to the axial direction (X). A side far from the center axis (O) in the radial direction (R) is referred to as a radially outer side or outside (Ra) in the radial direction (R). A side closer the center axis (O) in the radial direction (R) is referred to as a radially inner side or inside (Rb) in the radial direction (R). The up-down direction, which is parallel to the radial direction (R), coincides with the vertical direction (V). An upper side in the vertical direction (V) is referred to as an upper side (above) (Va). A lower side in the vertical direction (V) is referred to as a lower side (below) (Vb). A circumferential direction (0) of the screw compressor (1) is a direction about the center axis (O).
Screw Rotor
[0026] The screw rotor (20) is coupled to the shaft (10) and rotates together with the shaft (10). The screw rotor (20) extends in the axial direction (X), like the shaft (10). The screw rotor (20) includes a plurality of screw grooves (21), a front rotary seal (22), and a rear rotary seal (23). The screw rotor (20) is made of, for example, metal.
[0027] The screw grooves (21) are provided in the middle of the outer periphery of the screw rotor (20) in the axial direction (X). The screw grooves (21) are arranged in the axial direction (X). The screw grooves (21) are helical grooves.
[0028] A front end of the outer periphery of the screw rotor (20) in the axial direction (X) serves as the front rotary seal (22). A rear end of the outer periphery of the screw rotor (20) in the axial direction (X) serves as the rear rotary seal (23). The front rotary seal (22) and the rear rotary seal (23) have no screw grooves (21).
First Gate Rotor
[0029] As illustrated in
[0030] The first gate rotor (30) includes a first gate shaft (31) and a first gate (32). The first gate rotor (30) is made of, for example, resin. The first gate shaft (31) extends in the vertical direction (V). The first gate (32) is fixed to the middle of the first gate shaft (31). The first gate (32) is substantially disc-shaped and concentric with the first gate shaft (31). The first gate (32) has a plurality of first gate teeth on the outer periphery. The first gate teeth of the first gate (32) of the first gate rotor (30) mesh with the screw grooves (21) of the screw rotor (20).
[0031] The first gate (32) has a gate radius (r). The gate radius (r) is a radius of the first gate (32). The gate radius (r) is half the diameter of the first gate (32). The gate radius (r) is a distance from the center to outer periphery of the first gate (32).
Second Gate Rotor
[0032] As illustrated in
[0033] The second gate rotor (35) includes a second gate shaft (36) and a second gate (37). The second gate rotor (35) is made of, for example, resin. The second gate shaft (36) extends obliquely to the vertical direction (V). The second gate shaft (36) extends to the right as it goes upward (Va). The second gate (37) is fixed to the middle of the second gate shaft (36). The second gate (37) is substantially disc-shaped and concentric with the second gate shaft (36). The second gate (37) has a plurality of second gate teeth on the outer periphery. The second gate teeth of the second gate (37) of the second gate rotor (35) mesh with the screw grooves (21) of the screw rotor (20).
[0034] The second gate (37) has a gate radius (r). The gate radius (r) is a radius of the second gate (37). The gate radius (r) is half the diameter of the second gate (37). The gate radius (r) is a distance from the center to outer periphery of the second gate (37).
Motor
[0035] As illustrated in
Casing
[0036] As illustrated in
[0037] As illustrated in
[0038] The front cover (70) covers the front opening (50a) of the casing (50). An inner protrusion (70a) is provided to protrude radially inward (Rb) from the inner wall of the front cover (70). The front bearing (71) is held by the inner protrusion (70a) of the front cover (70). The front bearing (71) rotatably supports the front end of the shaft (10) on the front cover (70). The front bearing holder (72) holds the front bearing (71) on the front cover (70).
[0039] As illustrated in
[0040] As illustrated in
[0041] As illustrated in
[0042] As described above, the rear bearing holder (73) is disposed in the rear space in the cylindrical wall (55) in the axial direction (X) as illustrated in
[0043] There are two rear bearings (74). The two rear bearings (74) are arranged side by side in the axial direction (X). The rear bearings (74) are disposed between the first portion (73a) of the rear bearing holder (73) and the rear end of the shaft (10) in the radial direction (R). The rear bearing holder (73) holds the rear bearings (74). Specifically, an inner peripheral surface of the first portion (73a) of the rear bearing holder (73) holds outer peripheral surfaces of the rear bearings (74).
[0044] The rear bearings (74) support the rear end of the shaft (10) so that the shaft (10) is rotatable relative to the cylindrical wall (55) of the casing (50). The rear bearings (74) rotatably support the screw rotor (20) via the shaft (10).
[0045] The spacer (75) is disposed between the second portion (73b) of the rear bearing holder (73) and the front one of the rear bearings (74). A snap ring (76) is disposed at the rear end of the rear one of the rear bearings (74). The snap ring (76) positions the rear bearings (74) in the axial direction (X).
[0046] The holding member (77) covers the rear opening (50b) of the casing (50). The holding member (77) is plate-shaped. The holding member (77) has a thickness direction (t) in the axial direction (X). The holding member (77) is substantially disc-shaped. The holding member (77) is shorter in the axial direction (X) than in the radial direction (R).
[0047] A front surface of the holding member (77) is in contact with the rear end of the first portion (73a) of the rear bearing holder (73). The holding member (77) presses the rear bearing holder (73) forward (Xa) in the axial direction (X). The holding member (77) holds the rear bearing holder (73) with respect to the cylindrical wall (55) of the casing (50).
[0048] As described above, the partition wall (53) divides the casing (50) in the axial direction (X) into the motor housing (51) and the compression chamber forming portion (52) as illustrated in
[0049] The partition wall (53) has a shaft through hole (53a). The shaft through hole (53a) penetrates the partition wall (53) in the axial direction (X). The shaft (10) passes the shaft through hole (53a) in the axial direction (X).
[0050] The intermediate bearing (78) is disposed on the partition wall (53) in the shaft through hole (53a). The intermediate bearing (78) supports the shaft (10) so that the shaft (10) is rotatable relative to the partition wall (53) of the casing (50).
[0051] The front bearing (71), the rear bearing (74), and the intermediate bearing (78) support the shaft (10) so that the shaft (10) is rotatable relative to the casing (50). The casing (50) rotatably holds the shaft (10). The casing (50) rotatably holds the screw rotor (20). The casing (50) rotatably holds the motor rotor (41).
Case Outer Wall
[0052] As illustrated in
Gate Rotor Chamber
[0053] As illustrated in
[0054] The first gate rotor (30) is housed in the first gate rotor chamber (59). The first gate rotor chamber (59) further houses the first proximal gate bearing (79), the first distal gate bearing (80), the first proximal gate bearing holder (81), and the first distal gate bearing holder (82).
[0055] The first proximal gate bearing (79) is a single first proximal gate bearing (79). The first proximal gate bearing (79) rotatably supports a proximal end portion (an upper end portion) of the first gate shaft (31) of the first gate rotor (30). There are two first distal gate bearings (80). The first distal gate bearings (80) rotatably support a distal end portion (a lower end portion) of the first gate shaft (31) of the first gate rotor (30).
[0056] The first proximal gate bearing holder (81) is disposed above (Va) the first gate rotor (30). The first proximal gate bearing holder (81) holds the first proximal gate bearing (79) with respect to the casing (50). The first proximal gate bearing holder (81) is detachable from the upper side (Va) of the first gate rotor chamber (59) of the casing (50).
[0057] The first distal gate bearing holder (82) is disposed below (Vb) the first gate rotor (30). The first distal gate bearing holder (82) holds the first distal gate bearing (80). The first distal gate bearing holder (82) is detachable from the lower side (Vb) of the first gate rotor chamber (59) of the casing (50).
[0058] A first gate opening (60) is formed in a left part of the case outer wall (58) of the casing (50). The first gate opening (60) communicates with the first gate rotor chamber (59).
[0059] As illustrated in
[0060] The second gate rotor (35) is housed in the second gate rotor chamber (61). The second gate rotor chamber (61) further houses the second proximal gate bearing (83), the second distal gate bearing (84), the second proximal gate bearing holder (85), and the second distal gate bearing holder (86).
[0061] There is a single second proximal gate bearing (83). The second proximal gate bearing (83) rotatably supports a proximal end portion (a lower left end portion) of the second gate shaft (36) of the second gate rotor (35). There are three second distal gate bearings (84). The second distal gate bearings (84) rotatably support a distal end portion (an upper right end portion) of the second gate shaft (36) of the second gate rotor (35).
[0062] The second proximal gate bearing holder (85) is disposed on the lower (Vb) left side of the second gate rotor (35). The second proximal gate bearing holder (85) holds the second proximal gate bearings (83). The second proximal gate bearing holder (85) is detachable from the lower (Vb) left side of the second gate rotor chamber (61) of the casing (50).
[0063] The second distal gate bearing holder (86) is disposed on the upper (Va) right side of the second gate rotor (35). The second distal gate bearing holder (86) holds the second distal gate bearings (84). The second distal gate bearing holder (86) is detachable from the upper (Va) right side of the second gate rotor chamber (61) of the casing (50).
[0064] A second gate opening (62) is formed in a lower (Vb) right part of the case outer wall (58) of the casing (50). The second gate opening (62) communicates with the second gate rotor chamber (61).
Compression Chamber
[0065] As illustrated in
[0066] The first compression chamber (S1) is located above (Va) the center axis (O) of the screw rotor (20) (the shaft (10)) in the vertical direction (V). Specifically, suppose the first compression chamber (S1) is represented by a first range (Sla) in the circumferential direction (0) around the center axis (O), a major part of the whole first compression chamber (S1) (the first range (Sla)) is located above (Va) the center axis (O) in the vertical direction (V) (see
[0067] The second compression chamber (S2) is located below (Vb) the center axis (O) of the screw rotor (20) (the shaft (10)) in the vertical direction (V). Specifically, suppose the second compression chamber (S2) is represented by a second range (S2a) in the circumferential direction (0) around the center axis (O), a major part of the whole second compression chamber (S2) (the second range (S2a)) is located below (Vb) the center axis (O) in the vertical direction (V) (see
Case Outlet
[0068]
Discharge Port
[0069] As illustrated in
[0070] A second discharge port (66) is formed in a portion (55d) of the cylindrical wall (55) of the casing (50) facing the second compression chamber (S2). The second discharge port (66) is arranged on the lower (Vb) right side of the screw rotor (20). The second discharge port (66) is formed in the inner peripheral surface of the cylindrical wall (55). The second discharge port (66) is formed in a substantially semicircular shape when viewed in the axial direction (X). The second discharge port (66) communicates with the second compression chamber (S2).
[0071] As illustrated in
Connection Passage
[0072] As illustrated in
[0073] The casing (50) is provided with a second connection passage (68). The second connection passage (67) is formed by opening a hole in the wall of the casing (50). The second connection passage (68) crosses the second gate rotor chamber (61) in the casing (50) obliquely with respect to the up-down direction and the left-right direction. The second connection passage (68) connects the second case outlet (64) and the second discharge port (66). The second discharge port (66) communicates with the second case outlet (64) via the second connection passage (68). The second connection passage (68) extends straight.
Slide Valve
[0074]
[0075] When the first slide valve (87) moves in the axial direction (X), the position of the first slide valve (87) relative to the first compression chamber (S1) changes. The first slide valve (87) moves in the axial direction (X) to adjust the opening degree (C) of the first discharge port (65). When the first slide valve (87) comes to a front end position (Ja), the first slide valve (87) blocks a gap between the first compression chamber (S1) and the first discharge port (65), reducing the opening degree (C) of the first discharge port (65). When the first slide valve (87) comes to a rear end position (Jb) (indicated by the two dot chain line), the gap is generated between the first compression chamber (S1) and the first discharge port (65), increasing the opening degree (C) of the first discharge port (65).
[0076] The first valve movement mechanism (88) causes the first slide valve (87) to move in the axial direction (X). The first valve movement mechanism (88) is a cylinder and piston mechanism. The first valve movement mechanism (88) includes a cylinder (88a), a piston (88b), and a rod (88c). The piston (88b) is disposed in the cylinder (88a). The rod (88c) extends from the front surface of the piston (88b) toward the front side (X) in the axial direction (X) and is connected to the rear end of the first slide valve (87).
[0077] A pressure control chamber (88d) is formed in the cylinder (88a) on the rear side (Xb) of the piston (88b) in the axial direction (X). When a high pressure is introduced into the pressure control chamber (88d), the first slide valve (87) moves to the front side (Xa) in the axial direction (X) together with the piston (88b) and the rod (88c). Although not shown, the first valve movement mechanism (88) biases the first slide valve (87) to the rear side (Xb) in the axial direction (X) with a spring.
[0078] Although not described in detail, the second slide valve (89) (see
Positional Relationship between Case Outlet and Discharge Port
[0079]
[0080] As illustrated in
[0081] A position away from the front end (65a) of the first discharge port (65) toward the front side (Xa) in the axial direction (X) by the gate radius (r) of the first gate (32) is referred to as a front position (Ka) which is a first position. A position away from the rear end (65b) of the first discharge port (65) toward the rear side (Xb) in the axial direction (X) by the gate radius (r) of the first gate (32) is referred to as a rear position (Kb) which is a second position.
[0082] The first case outlet (63) is located between the front position (Ka) and the rear position (Kb) in the axial direction (X). The first case outlet (63) is located to overlap with the first discharge port (65) in the axial direction (X).
[0083] At least part of the opening width (B) of the first case outlet (63) in the axial direction (X) is within a range between the front position (Ka) and the rear position (Kb) in the axial direction (X).
[0084] As illustrated in
[0085] The positional relationship between the second case outlet (64) and the second discharge port (66) is substantially the same as the positional relationship between the first case outlet (63) and the first discharge port (65). The positional relationship between the second case outlet (64) and the second discharge port (66) is indicated by reference numerals in parentheses in
[0086] As illustrated in
[0087] A position away from the front end (66a) of the second discharge port (66) toward the front side (Xa) in the axial direction (X) by the gate radius (r) of the second gate (37) is referred to as a front position (Ka) which is a first position. A position away from the rear end (66b) of the second discharge port (66) toward the rear side (Xb) in the axial direction (X) by the gate radius (r) of the second gate (37) is referred to as a rear position (Kb) which is a second position.
[0088] The second case outlet (64) is located between the front position (Ka) and the rear position (Kb) in the axial direction (X). The second case outlet (64) is located to overlap with the second discharge port (66) in the axial direction (X).
[0089] As illustrated in
Positional Relationship between Case Outlet and Gate Opening
[0090]
[0091] As illustrated in
[0092] The first case outlet (63) and the first gate opening (60) are covered with a common first cap (91). The first cap (91) is also referred to as a side cap. The first cap (91) is substantially disc-shaped. A first case-side mounting surface (58a) is provided on a peripheral portion of the first gate opening (60) of the case outer wall (58). The first cap (91) is mounted on the first case-side mounting surface (58a). The first case outlet (63) is flush with the first case-side mounting surface (58a) of the case outer wall (58) on which the first cap (91) is mounted.
[0093] The first case outlet (63) being flush with the first case-side mounting surface (58a) means that the outer peripheral end of the first case outlet (63) and the first case-side mounting surface (58a) have almost no level difference. The level difference is preferably 1 mm or less, more preferably 0.5 mm or less, still more preferably 0.1 mm or less.
[0094] As illustrated in
[0095] The positional relationship between the second case outlet (64) and the second gate opening (62) is substantially the same as the positional relationship between the first case outlet (63) and the first gate opening (60). The positional relationship between the second case outlet (64) and the second gate opening (62) is indicated by reference numerals in parentheses in
[0096] The second case outlet (64) and the second gate opening (62) are covered with a common second cap (93). The second case outlet (64) is flush with a second case-side mounting surface (58b) of the case outer wall (58) on which the second cap (93) is mounted. The second case-side mounting surface (58b) and the second cap (93) are sealed with a gasket (92).
Cap
[0097] As illustrated in
[0098] One end of the first discharge pipe (95) is connected to an end of the first cap-side discharge passage (94). In other words, the first discharge pipe (95) is connected to the first case outlet (63) via the first cap-side discharge passage (94). The first discharge pipe (95) communicates with the first cap-side discharge passage (94). That is, the first discharge pipe (95) communicates with the first case outlet (63) via the first cap-side discharge passage (94). The other end of the first discharge pipe (95) is connected to a second inlet (69c) described later.
[0099] The first discharge pipe (95) is provided with a silencer (96). Specifically, the silencer (96) is wound around the outer periphery of the first discharge pipe (95). The silencer (96) is made of, for example, a sponge or polyurethane.
[0100] As illustrated in
[0101] One end of the second discharge pipe (98) is connected to an end of the second cap-side discharge passage (97). In other words, the second discharge pipe (98) is connected to the second case outlet (64) via the second cap-side discharge passage (97). The second discharge pipe (98) communicates with the second cap-side discharge passage (97). That is, the second discharge pipe (98) communicates with the second case outlet (64) via the second cap-side discharge passage (97). The other end of the second discharge pipe (98) is connected to, for example, a condenser in the refrigerant circuit. The second discharge pipe (98) is provided with a silencer (96). Specifically, the silencer (96) is wound around the outer periphery of the second discharge pipe (98).
Inlet
[0102] As illustrated in
[0103] As illustrated in
Two Stage Compression
[0104] The screw compressor (1) is a two-stage screw compressor. The first compression chamber (S1) compresses the working fluid (W) at a first pressure (P1) to an intermediate pressure (Pm) higher than the first pressure (P1). The second compression chamber (S2) compresses the working fluid (W) at the intermediate pressure (Pm) to a second pressure (P2) higher than the intermediate pressure (Pm). The first compression chamber (S1) is also referred to as a low-stage compression chamber. The second compression chamber (S2) is also referred to as a high-stage compression chamber. The first pressure (P1) is also referred to as a low pressure. The second pressure (P2) is also referred to as a high pressure.
[0105] The working fluid (W) flows through the first inlet (69a), the first suction passage (69b), the first compression chamber (S1), the first discharge port (65), the first connection passage (67), the first case outlet (63), the first cap-side discharge passage (94), the first discharge pipe (95), the second inlet (69c), the second suction passage (69d), the motor chamber (54) as an intermediate chamber (Sm), the second compression chamber (S2), the second discharge port (66), the second connection passage (68), the second case outlet (64), the second cap-side discharge passage (97), and the second discharge pipe (98) in this order.
Seal
[0106]
[0107] As illustrated in
[0108] As described above, the working fluid (W) is required to flow from the motor chamber (54) to the second compression chamber (S2), not from the motor chamber (54) to the first compression chamber (S1). The front stationary seal (55a) and the front rotary seal (22) block the flow of the working fluid (W) from the motor chamber (54) to the first compression chamber (S1).
Communication Passage
[0109]
[0110] The communication hole (53b) constitutes a communication passage (F). In other words, the communication passage (F) includes the communication hole (53b). The communication passage (F) is disposed below (Vb) the center axis (O) in the vertical direction (V).
[0111] The communication passage (F) allows the motor chamber (54) and the second compression chamber (S2) to communicate with (be connected to) each other. The motor chamber (54) communicates with the second compression chamber (S2) via the communication passage (F).
[0112] The communication passage (F) includes an inclined portion (Fa). The inclined portion (Fa) is inclined upward from the motor chamber (54) on the front side (Xa) in the axial direction (X) toward the second compression chamber (S2) on the rear side (Xb) in the axial direction (X).
Positional Relationship between Rotor and Communication Passage
[0113]
[0114] A lower end (Fb) of the communication passage (F) is located below (Vb) the outermost diameter (DA) of the rotor (A) in the vertical direction (V).
Oil Sump
[0115] As illustrated in
Advantages
[0116] According to this embodiment, the case outlet (63, 64) is formed in the case outer wall (58) outside (Ra) in the radial direction (R). The case outlet (63, 64) is located between the first position (Ka) and the second position (Kb) in the axial direction (X). The case outlet (63, 64) and the discharge port (65, 66) are not greatly spaced from each other in the axial direction (X). The case outlet (63, 64) is easily located near the discharge port (65, 66) in the axial direction (X).
[0117] The fluid (W) is less likely to change its direction from the radial direction (R) to the axial direction (X) while flowing from the discharge port (65, 66) to the case outlet (63, 64). The fluid (W) compressed in the compression chamber (S1, S2) flows outside (Ra) in the radial direction (R) from the compression chamber (S1, S2) to the discharge port (65, 66), and most of the fluid (W) flows outside (Ra) in the radial direction (R) without changing its direction to the axial direction (X) and is discharged out of the casing (50) via the case outlet (63, 64).
[0118] The fluid (W) compressed in the compression chamber (S1, S2) is less likely to cause pressure loss until the fluid (W) is discharged out of the casing (50) via the discharge port (65, 66) and the case outlet (63, 64). Thus, the pressure loss of the fluid (W) in the screw compressor (1) can be reduced.
[0119] The gate rotor chamber (59, 61) that houses the gate rotor (30, 35) is usually disposed near the discharge port (65, 66) in the axial direction (X). The cap (91, 93) covering the gate opening (60, 62) is also usually disposed near the discharge port (65, 66) in the axial direction (X). The fact that the case outlet (63, 64) is covered with the cap (91, 93) together with the gate opening (60, 62) means that the case outlet (63, 64) is located near the discharge port (65, 66) in the axial direction (X).
[0120] The cap (91, 93) is provided with the cap-side discharge passage (94, 97) communicating with the case outlet (63, 64), allowing the fluid (W) to flow from the casing (50) toward the cap (91, 93).
[0121] The case outlet (63, 64) is flush with the case-side mounting surface (58a, 58b). Thus, sealing the case-side mounting surface (58a, 58b) and the cap (91, 93) with the first seal member (92) can keep the fluid (W) discharged from the case outlet (63, 64) from leaking from a clearance between the case-side mounting surface (58a, 58b) and the cap (91, 93).
[0122] The case outlet (63, 64) is located to overlap with the discharge port (65, 66) in the axial direction (X), allowing the case outlet (63, 64) to be located closer to the discharge port (65, 66) in the axial direction (X). This is advantageous in keeping the fluid (W) that has flowed outward (Ra) in the radial direction (R) from the compression chamber (S1, S2) to the discharge port (65, 66) from changing its direction to the axial direction (X) before reaching the case outlet (63, 64).
[0123] The connection passage (67, 68) extending straight is advantageous in reducing the pressure loss of the fluid (W) flowing through the connection passage (67, 68).
[0124] Providing the silencer (96) for the discharge pipe (95, 98) is advantageous in reducing noise caused by the fluid (W) flowing through the discharge pipe (95, 98).
[0125] The holding member (77) that presses the rear bearing holder (73) in the axial direction (X) is plate-shaped and has a thickness direction (t) in the axial direction (X). This is advantageous in reducing the dimension of the screw compressor (1) in the axial direction (X).
[0126] The slide valve (87, 89) adjusts the opening degree (C) of the discharge port (S1, S2), allowing easy adjustment of an apparent volume of the compression chamber (S1, S2).
[0127] The first case outlet (63) and the second case outlet (64) are located at different positions in the circumferential direction (0). Thus, both of the first case outlet (63) and the second case outlet (64) can be located between the first position (Ka) and the second position (Kb) in the axial direction (X) without interfering with each other.
[0128] The first compression chamber (S1) and the second compression chamber (S2) are spaced from each other not in the axial direction (X) but in the radial direction (R), advantageously reducing the dimension of the screw compressor (1) in the axial direction (X). In addition to the above configuration, the case outlet (63, 64) and the discharge port (65, 66) are hardly spaced from each other in the axial direction (X), advantageously reducing the dimension of the screw compressor (1) in the axial direction (X).
[0129] When two or more case outlets (63, 64) are provided, the above configuration is more advantageous in terms of costs than when a single case outlet (63, 64) is provided.
[0130] The screw compressor (1) is a two-stage screw compressor, allowing two stage compression of the fluid (W) in the first compression chamber (S1) and the second compression chamber (S2).
Second Embodiment
[0131] A screw compressor (1) according to a second embodiment will be described below. In the following description of the second embodiment, the same components as those of the above-described embodiment are denoted by the same reference numerals and are not described in detail in some cases.
[0132] In this embodiment, the screw compressor (1) is not a two-stage compressor. The first discharge pipe (95) and the second discharge pipe (98) merge with each other at a merge portion (99). One end of a merge pipe (100) is connected to the merge portion (99). The first discharge pipe (95) and the second discharge pipe (98) communicate with the merge pipe (100) at the merge portion (99). The other end of the merge pipe (100) is connected to, for example, a condenser in the refrigerant circuit.
[0133] A pulsation (U) of the fluid (W) flowing from the first discharge port (65) to the merge portion (99) through the first connection passage (67), the first case outlet (63), the first cap-side discharge passage (94), and the first discharge pipe (95) and a pulsation (U) of the fluid (W) flowing from the second discharge port (66) to the merge portion (99) through the second connection passage (68), the second case outlet (64), the second cap-side discharge passage (97), and the second discharge pipe (98) cancel each other.
[0134] The pulsations (U) of the fluids (W) are made to have opposite phases so that the pulsations (U) of the fluids (W) cancel each other.
[0135] For the cancelation of the pulsations (U) of the fluids (W) (making the pulsations (U) have the opposite phases), the opening degrees (C) of the discharge ports (65, 66), the lengths and diameters of the connection passages (67, 68), the diameters of the case outlets (63, 64), the lengths and diameters of the cap-side discharge passages (94, 97), and the lengths and diameters of the discharge pipes (95, 98) are adjusted.
[0136] The first discharge pipe (95) is provided with a silencer (96). The second discharge pipe (98) is provided with a silencer (96). The merge pipe (100) is provided with a silencer (96).
[0137] The other configurations are the same as those of the first embodiment.
[0138] This embodiment is advantageous in reducing noise and vibration caused by the pulsation (U) of the fluid (W).
Third Embodiment
[0139] A screw compressor (1) according to a third embodiment will be described below. In the following description of the third embodiment, the same components as those of the above-described embodiment are denoted by the same reference numerals and are not described in detail in some cases.
[0140] The cap-side discharge passage (94, 97) includes a hole (94a, 97a), a pipe (94b, 97b), and a cap-side insertion pipe (94c, 97c). The cap-side insertion pipe (94c, 97c) of the cap-side discharge passage (94, 97) is located inside (Rb) the cap (91, 93) in the radial direction (R), and extends in the radial direction (R).
[0141] The cap-side insertion pipe (94c, 97c) is inserted into the case outlet (63, 64). An O-ring (101) as a second seal member is provided on the outer periphery of the cap-side insertion pipe (94c, 97c). The case outlet (63, 64) and the cap-side insertion pipe (94c, 97c) are sealed with the O-ring (101).
[0142] The other configurations are the same as those of the first embodiment.
[0143] In this embodiment, the fluid (W) discharged from the case outlet (63, 64) can be kept from leaking outside before reaching the cap-side discharge passage (94, 97).
Other Embodiments
[0144] The case outlet (63, 64) may not overlap with the discharge port (65, 66) in the axial direction (X), and may be shifted from the discharge port (65, 66) in the axial direction (X) within a range between the front position (Ka) and the rear position (Kb).
[0145] The cap (91, 93) and the cap-side discharge passage (94, 97) may not be formed integrally and may be formed of separate members.
[0146] The case outlet (63, 64) may be disposed at a position different from the gate opening (60, 62). The case outlet (63, 64) may not be covered with the cap (91, 93).
[0147] The connection passage (67, 68) may not extend straight and may be bent in the axial direction (X), the radial direction (R), or the circumferential direction (0).
[0148] The plate-shaped holding member (77) may be replaced with a cover.
[0149] The first case outlet (63) and the second case outlet (64) may be located at the same position in the circumferential direction (0) as long as the first case outlet (63) and the second case outlet (64) are within the range between the front position (Ka) and the rear position (Kb) in the axial direction.
[0150] In the above embodiments, two compression chambers, i.e., the first compression chamber (S1) and the second compression chamber (S2), are provided, but the present disclosure is not limited to this example. The number of compression chambers may be one or three or more.
[0151] While the embodiments have been described above, it will be understood that various changes in form and details can be made without departing from the spirit and scope of the claims. The elements of the above-described embodiments, variations, and other embodiments may be appropriately combined or replaced.