CABLE BUNDLE, CABLE BUNDLE MANUFACTURING METHOD, AND CABLE BUNDLE MANUFACTURING APPARATUS
20260008647 ยท 2026-01-08
Assignee
Inventors
Cpc classification
B65H2701/32
PERFORMING OPERATIONS; TRANSPORTING
B65H55/04
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A cable bundle includes a cable that is wound. The cable bundle includes unit bundles stacked in a stacking direction perpendicular to a first direction that is a circumferential direction of the cable bundle. Each of the unit bundles includes a first loop and a second loop that are stacked in the stacking direction, and the first loop and the second loop are connected via a respective one of connecting parts such that a figure-8 shaped loop including the first loop and the second loop is formed in a state in which each of the unit bundles is opened. The connecting parts of adjacent ones of the unit bundles in the stacking direction are disposed at different positions in the first direction.
Claims
1. A cable bundle comprising: a cable that is wound; unit bundles stacked in a stacking direction perpendicular to a first direction that is a circumferential direction of the cable bundle; connecting parts, wherein each of the unit bundles comprises a first loop and a second loop that are stacked in the stacking direction, the first loop and the second loop are connected via a respective one of the connecting parts such that a figure-8 shaped loop including the first loop and the second loop is formed in a state in which each of the unit bundles is opened, and the connecting parts of adjacent ones of the unit bundles in the stacking direction are disposed at different positions in the first direction.
2. The cable bundle according to claim 1, further comprising: an intermediate part that: is interposed between the unit bundles and connects the unit bundles to each other, and is wound in the first direction such that the connecting parts of adjacent ones of the unit bundles in the stacking direction are disposed at different positions within a range of 90 degrees to 270 degrees in the first direction.
3. The cable bundle according to claim 1, wherein the unit bundles include: a first unit bundle; a second unit bundle stacked on the first unit bundle; and a third unit bundle stacked on the second unit bundle, the cable bundle further comprises: a first intermediate part that is interposed between the first unit bundle and the second unit bundle and connects the first unit bundle and the second unit bundle to each other; and a second intermediate part that is interposed between the second unit bundle and the third unit bundle and connects the second unit bundle and the third unit bundle to each other, the first intermediate part and the second intermediate part are wound in the first direction, and the first intermediate part and the second intermediate part are disposed at different positions in the first direction.
4. The cable bundle according to claim 1, further comprising: an intermediate part that: is interposed between the unit bundles, connects the unit bundles to each other, and is wound in the first direction, wherein the cable has an opposite twist opposite to a twist caused by the intermediate part when the cable is unwound.
5. The cable bundle according to claim 4, wherein a rotation number of the opposite twist is less than or equal to a value obtained by dividing a total length of the intermediate part by an average circumferential length of the cable bundle.
6. The cable bundle according to claim 1, wherein each of the connecting parts is a part of the cable between a first intersection of the first loop and a second intersection of the second loop, and the connecting parts are wound in the first direction.
7. The cable bundle according to claim 6, wherein the connecting parts of adjacent ones of the unit bundles in the stacking direction and an intermediate part connecting the unit bundles to each other form one circumference in the first direction.
8. The cable bundle according to claim 1, wherein the first loop is formed by winding the cable in a normal winding or a reverse winding opposite to the normal winding, and the second loop is formed by winding the cable in the reverse winding or the normal winding.
9. A method of manufacturing a cable bundle comprising a cable that is wound, the method comprising: (a) forming unit bundles each of which comprises a first loop and a second loop that are connected via a respective one of connecting parts and are stacked; and (b) stacking the unit bundles such that the connecting parts are disposed at different positions in a first direction that is a circumferential direction of the cable bundle, wherein the first loop and the second loop are connected via a respective one of the connecting parts such that a figure-8 shaped loop including the first loop and the second loop is formed in a state in which each of the unit bundles is opened.
10. The method of manufacturing the cable bundle according to claim 9, wherein step (a) comprises: forming third loops each of which comprises the first loop and the second loop connected to each other via each of the connecting parts by disposing the cable in a figure-8 shape; and forming the unit bundles by folding each of the third loops at each of the connecting parts and stacking the first loop and the second loop.
11. The method of manufacturing the cable bundle according to claim 9, wherein step (a) comprises: forming the first loop by twisting the cable in a third direction; forming the second loop by twisting the cable in a fourth direction opposite to the third direction; and forming each of the unit bundles by stacking the first loop and the second loop.
12. The method of manufacturing the cable bundle according to claim 9, wherein the cable bundle comprises an intermediate part that is interposed between the unit bundles and connects the unit bundles to each other, and step (b) comprises winding the intermediate part in the first direction such that the connecting parts of adjacent ones of the unit bundles are disposed at different positions within a range of 90 degrees to 270 degrees in the first direction.
13. A cable bundle manufacturing apparatus that manufactures a cable bundle comprising a cable that is wound, the cable bundle manufacturing apparatus comprising: a fixer that fixes a movement of the cable in an axial direction of the cable at a fixed position on the cable; a conveyor that conveys the cable toward the fixed position; a twister that forms a loop of the cable by twisting the cable conveyed by the conveyor; a first rotator that has a placement surface on which the loop formed by the twister is placed and stacked, and rotates the placement surface about a first axis substantially parallel to a normal direction of the placement surface.
14. The cable bundle manufacturing apparatus according to claim 13, wherein the twister forms a first loop by twisting the cable in a third direction and forms a second loop by twisting the cable in a fourth direction opposite to the third direction.
15. The cable bundle manufacturing apparatus according to claim 13, comprising a second rotator that rotates a drum that supplies the cable about a second axis substantially parallel to a direction in which the cable is sent out from the drum.
Description
BRIEF DESCRIPTION OF DRAWING(S)
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
DETAILED DESCRIPTION OF EMBODIMENTS
[0042] Hereinafter, the embodiments of the present invention will be described with reference to the drawings.
[0043]
[0044] In
[0045] As shown in
[0046] When installing the cable 2, for example, the cable bundle 1 is transported to the installation site while being housed in the container 50 as shown in
[0047] As shown in
[0048] The unit bundle 10A includes a first loop 20A and a second loop 30A. Although the first and second loops 20A and 30A have substantially the same diameter in the present embodiment, the diameters of the first and second loops 20A and 30A may be different from each other. The first loop 20A is formed by winding the cable 2 in a normal winding. On the other hand, the second loop 30A is formed by winding the cable 2 in a reverse winding. The two loops 20A and 30A are stacked such that the second loop 30A is disposed on the first loop 20A in the vertical direction (Z direction in the figure).
[0049] Here, in the present embodiment, the normal winding is a winding method in which the cable 2 is wound such that the start point of the loop is located (or disposed) on one side (for example, the lower side) with respect to the end point in the stacking direction of the two loops constituting the unit bundle. On the other hand, the reverse winding is a winding method in which the cable 2 is wound such that the start point of the loop is located on the other side (for example, the upper side) with respect to the end point in the stacking direction of the two loops.
[0050] Therefore, in the first loop 20A of the unit bundle 10A, since the cable 2 is wound such that the start point 21A is located on the lower side with respect to the end point 22A in the stacking direction D.sub.3 (Z direction in the drawing) of the two loops 20A and 30A, the winding method of the first loop 20A is the normal winding. On the other hand, in the second loop 30A of the unit bundle 10A, since the cable 2 is wound such that the start point 31A is located on the upper side with respect to the end point 32A in the stacking direction D.sub.3 (Z direction in the drawing) of the two loops 20A and 30A, the winding method of the second loop 30A is the reverse winding. The stacking direction D.sub.3 (Z direction in the drawing) of the two loops 20A and 30A corresponds to an example of the second direction in the aspect of the present invention.
[0051] Since the bundle 10A is formed by the figure-8 (figure-eight) winding, the two loops 20A and 30A are connected via the connecting part 12A. In other words, the two loops 20A and 30A are connected to each other via the connecting part 12A such that a figure-8 shaped loop 11A (see
[0052] Here, the first loop 20A is defined by making the cable 2 cross at the start point 21A and the end point 22A of the first loop 20A, and the second loop 30A is also defined by making the cable 2 cross at the start point 31A and the end point 32A of the second loop 30A. Thus, when the first intersection defining the first loop 20A and the second intersection defining the second loop 30A overlap in the circumferential direction D.sub.1 of the cable bundle 1, the connecting part 12A coincides with the first and second intersections in the circumferential direction D.sub.1. On the other hand, when the first and second intersections are located at different positions in the circumferential direction D.sub.1 of the cable bundle 1, the connecting part 12A is the part of the cable 2 between the first and second intersections including the first and second intersections. Thus, the figure-8 (figure-eight) shape in the present embodiment includes the complete figure-8 shape in which the connecting part 12A has no length, and also includes the shape in which the two loops 20A and 20B are connected via the connecting part 12A having a length. The figure-8 (figure-eight) in the present embodiment is the Arabic numeral 8.
[0053] The unit bundle 10B includes a first loop 20B formed by winding the cable 2 in the normal winding and a second loop 30B formed by winding the cable 2 in the reverse winding. In the first loop 20B, since the cable 2 is wound such that the start point 21B is located on the lower side with respect to the end point 22B in the stacking direction D.sub.3 (Z direction in the drawing) of the two loops 20B and 30B, the winding method of the first loop 20B is the normal winding. On the other hand, in the second loop 30B, since the cable 2 is wound such that the start point 31B is located on the upper side with respect to the end point 32B in the stacking direction D.sub.3 (Z direction in the drawing) of the two loops 20B and 30B, the winding method of the second loop 30B is the reverse winding.
[0054] The two loops 20B and 30B are stacked such that the second loop 30B is disposed on the first loop 20B in the vertical direction (Z direction in the drawing). Since the bundle 10B is also formed by the figure-8 (figure-eight) winding, the two loops 20B and 30B are connected via the connecting part 12B. In other words, the two loops 20B and 30B are connected to each other via the connecting part 12B such that a figure-8 shaped loop 11B (see
[0055] The unit bundle 10B is stacked on the unit bundle 10A. The unit bundles 10A and 10B are connected via the intermediate part 40A of the cable 2. The intermediate part 40A is the part of the cable 2 that is interposed between the unit bundles 10A and 10B, and the intermediate part 40A is wound in the circumferential direction D.sub.1 of the cable bundle 1.
[0056] Although not particularly limited, in the present embodiment, as shown in
[0057] The length L.sub.1 of the intermediate part 40A may be to of the circumferential length L.sub.2 of the second loop 30A (L.sub.2L.sub.1L.sub.2). In this case, the connecting part 12A of the unit bundle 10A and the connecting part 12B of the unit bundle 10B are located at different positions within the range of 90 degrees to 270 degrees in the circumferential direction D.sub.1 of the cable bundle 1 (90.sub.1270). Alternatively, the length L.sub.1 of the intermediate part 40A may be to of the circumferential length L.sub.2 of the second loop 30A (L.sub.2L.sub.1L.sub.2). In this case, the connecting part 12A of the unit bundle 10A and the connecting part 12B of the unit bundle 10B are located at different positions within the range of 120 degrees to 240 degrees in the circumferential direction D.sub.1 of the cable bundle 1 (120.sub.1240).
[0058] As shown in
[0059] The unit bundle 10C is stacked on the unit bundle 10B. The unit bundles 10B and 10C are connected via the intermediate part 40B of the cable 2. The intermediate part 40B is the part of the cable 2 that is interposed between the unit bundles 10B and 10C, and the intermediate part 40B is wound in the circumferential D.sub.1 of the cable bundle 1.
[0060] Although not particularly limited, in the present embodiment, as shown in
[0061] The length L.sub.3 of the intermediate part 40B may be to of the circumferential length L.sub.4 of the first loop 20B (L.sub.4L.sub.2L.sub.4). In this case, the connecting part 12B of the unit bundle 10B and the connecting part 12C of the unit bundle 10C are located at different positions within the range of 90 degrees to 270 degrees in the circumferential direction D.sub.1 of the cable bundle 1 (90.sub.2270). Alternatively, the length L.sub.3 of the intermediate part 40B may be to of the circumferential length L.sub.4 of the first loop 20B (L.sub.4L.sub.3L.sub.4). In this case, the connecting part 12B of the unit bundle 10B and the connecting part 12C of the unit bundle 10C are located at different positions within the range of 120 degrees to 240 degrees in the circumferential direction D.sub.1 of the cable bundle 1 (120.sub.2240).
[0062] As shown in
[0063] Although not particularly shown, the upper unit bundles above the unit bundle 10C of
[0064] The unit bundle 10C shown in
[0065] Further, in the upper unit bundles above the unit bundle 10C of
[0066] The position where the twist 13 is applied in the cable bundle 1 is not limited to the vicinity of the end part of the unit bundle. For example, the twist 13 may be applied to any position in the unit bundle, or the twist 13 may be applied to the intermediate part connecting the unit bundles. At this time, the total rotation number R of all the twists 13 applied to the entire cable bundle 1 is preferably equal to or less than the value obtained by dividing the total L.sub.t of the lengths of all the intermediate parts 40A, 40B, . . . of the cable bundle 1 by the average circumferential length L.sub.0 of the cable bundle 1 (RL.sub.t/L.sub.0), and the rotation number R is more preferably equal to the value obtained by dividing the total L.sub.t of the lengths of the intermediate parts 40A, 40B, . . . by the average circumferential length L.sub.0 of the cable bundle 1 (R=L.sub.t/L.sub.0). Thereby, the twist caused by the intermediate parts 40A, 40B, . . . of the cable bundle 1 can be canceled. The average circumferential length L.sub.0 of the cable bundle 1 is a value obtained by dividing the total length of the cable 2 by the winding number of the cable 2.
[0067] Hereinafter, the method of manufacturing the above-described cable bundle 1 will be described with reference to
[0068]
[0069] First, as shown in
[0070] Further, when the cable 2 is disposed in the figure-8 shape, the twist 13 is formed in the vicinity of the end part 4 of the cable 2 in the first loop 20A. The twist 13 is applied to the cable 2 by twisting the cable 2 one rotation in the direction opposite to the winding direction D.sub.2 (refer to
[0071] Next, as shown in
[0072] Next, as shown in
[0073] Next, as shown in
[0074] In the third loop 11B of the second stage, the first loop 20B and the second loop 30B are reverse compared to the positional relation of the first and second loops 20A and 30A in the third loop 11A of the first stage. That is, in the third loop 11A of the first stage shown in
[0075] Next, as shown in
[0076] Next, as shown in
[0077] Next, as shown in
[0078] In the third loop 11B of the second stage, the first loop 20C and the second loop 30C are reverse compared to the positional relation of the first and second loops 20B and 30B in the above-described third loop 11B of the second stage. That is, in the third loop 11B of the second stage shown in
[0079] Next, as shown in
[0080] Next, as shown in
[0081] Thereafter, the cable bundle 1 is formed by alternately forming the unit bundle and the intermediate part in the same manner as described above. As described above, the upper unit bundles above the unit bundle 10C of
[0082] In the above-described manufacturing method, although forming and stacking unit bundles are repeated in order from the bottom, the manufacturing method is not particularly limited to this. For example, all of the unit bundles may be stacked after forming all of the unit bundles. Alternatively, all of the unit bundles may be formed by folding the third loops after forming all of the third loops, and then all of the unit bundles may be stacked. Alternatively, the unit bundle may be formed without undergoing the open state in the figure-8 shape.
[0083] As described above, in the present embodiment, the connecting parts (for example, the connecting parts 12A and 12B) of the unit bundles (for example, the unit bundles 10A and 10B) adjacent to each other in the stacking direction D.sub.3 (Z direction in the drawing) of the unit bundles 10A, 10B, 10C, . . . are located at different positions in the circumferential direction D.sub.1 of the cable bundle 1. For this reason, since the upper unit bundle (for example, the unit bundle 10B) functions as a weight for the loops of the lower unit bundle (for example, the loops 20A and 30A of the unit bundle 10A), it is possible to suppress the lifting of the loops (for example, the loops 20A and 30A of the unit bundle 10A) being to be unwound later and to prevent the cable 2 from being tangled.
[0084] The configuration of the figure-8 shaped loop when the unit bundle is opened is not limited to the above-described configuration as long as no twist due to the unit bundle occurs in the cable when the cable is unwound. For example, it may be the figure-8 shaped loop 11 having the configuration as shown in
[0085] In the example shown in
[0086] When the unit bundle 10 shown in
[0087] As described above, the connecting part of the unit bundle may have a length. A cable-bundle 1C in the third embodiment of the present invention will be described with reference to
[0088] As shown in
[0089] The unit bundle 10A includes a first loop 20A and a second loop 30A. Since the first loop 20A is formed by winding the cable 2 such that the start point 21A is located on the upper side with respect to the end point 22A, the winding method of the first loop 20A is the reverse winding. On the other hand, since the second loop 30A is formed by winding the cable 2 such that the start point 31A is located on the lower side with respect to the end point 32A, the winding method of the second loop 30A is the normal winding. Since
[0090] In the present embodiment, the intersection 23A of the first loop 20A (the point where the start point 21A and the end point 22A intersect) does not coincide with the intersection 33A of the second loop 30A (the point where the start point 31A and the end point 32A intersect), and the intersection 33A of the second loop 30A is separated from the intersection 23A of the first loop 20A. As described above, since the connecting part 12A of the unit bundle 10A is the part of the cable 2 between the intersections 23A and 33A of the first and second loops 20A and 30A, the connection part 12A of the present embodiment has a predetermined length. The connecting part 12A is wound in the circumferential direction D.sub.1 of the cable bundle 1C. The length of the connecting part 12A has a length corresponding to the center angle .sub.3 in the circumferential direction D.sub.1 of the cable bundle 1C. Although not particularly limited, an example of the center angle .sub.3 is, for example, 120 (.sub.3=120). The central angle defining the length of the connecting part is preferably 120 or less.
[0091] The unit bundle 10B includes a first loop 20B and a second loop 30B. Since the first loop 20B is formed by winding the cable 2 such that the start point 21B is located on the upper side with respect to the end point 22B, the winding method of the first loop 20B is the reverse winding. Since the second loop 30B is also formed by winding the cable 2 such that the start point 31B is located on the upper side with respect to the end point 32B, the winding method of the second loop 30B is also the reverse winding. Since
[0092] The two loops 20B and 30B are stacked such that the second loop 30B is disposed on the first loop 20B in the vertical direction (Z direction in the drawing). The two loops 20B and 30B are connected to each other via the connecting part 12B such that a figure-8 shaped loop 11B including the first and second loops 20B and 30B is formed when the unit bundle 10B is opened. The winding method of the second loop 30B may be the normal winding.
[0093] In the present embodiment, the intersection 23B of the first loop 20B (the point where the start point 21B and the end point 22B intersect) does not coincide with the intersection 33B of the second loop 30B (the point where the start point 31B and the end point 32B intersect), and the intersection 33B of the second loop 30B is separated from the intersection 23B of the first loop 20B. As described above, since the connecting part 12B of the unit bundle 10B is the part of the cable 2 between the intersections 23B and 33B of the first and second loops 20B and 30B, the connection part 12B of the present embodiment has a predetermined length. The connecting part 12B is wound in the circumferential direction D.sub.1 of the cable bundle 1C. The length of the connecting part 12B has a length corresponding to the center angle .sub.4 in the circumferential direction D.sub.1 of the cable bundle 1C. Although not particularly limited, an example of the center angle .sub.4 is, for example, 120 (.sub.4=120).
[0094] The unit bundle 10B is stacked on the unit bundle 10A. At this time, the start point 31B and the end point 32B of the second loop 30B of the unit bundle 10B are located above the start point 21A and the end point 22A of the first loop 20A of the unit bundle 10A. The unit bundles 10A and 10B are connected via the intermediate part 40A of the cable 2. The intermediate part 40A is the part of the cable 2 that is interposed between the end point 32B of the second loop 30A of the unit bundle 10A and the start point 21B of the first loop 20B of the unit bundle 10B, and the intermediate part 40A is wound in the circumferential direction D.sub.1 of the cable bundle 1C. The length of the intermediate part 40A has a length corresponding to the center angle .sub.5 in the circumferential direction D.sub.1 of the cable bundle 1C. Although not particularly limited, an example of the center angle .sub.5 is, for example, 120 (.sub.5=120).
[0095] In the present embodiment, since each of the connecting parts 12A and 12B of the unit bundles 10A and 10B and the intermediate part 40A has a length corresponding to 120 in the circumferential direction D.sub.1 of the cable bundle 1C, these sum forms a loop of one circumference in the circumferential direction D.sub.1 of the cable bundle 1C. Whereas the winding method of the loop formed by the connecting parts 12A and 12B and the intermediate part 40A and the winding method of the second loop 30B of the unit bundle 10A are the normal winding, the winding method of the first loop 20A of the unit bundle 10A and the winding method of the first loop 20B of the unit bundle 10B are the reverse winding, and the number of the loops of the normal winding and the number of the loops of the reverse winding are the same. Therefore, since there is no twist in these four loops, there is no need to form the twist 13 described in the first embodiment in the cable bundle 1C.
[0096] In the above-described relationship in which the twist is zero, the total number of the first and second loops connected with the connecting part and the intermediate part is not particularly limited to the above as long as it is an odd number. In the above relationship in which the twist is zero, the winding method of each loop is not particularly limited to the above as long as the number of the loops of the normal winding and the number of the loops of the reverse winding are the same. The lengths of the connecting parts and the intermediate part forming the loop of one circumference in the circumferential direction D.sub.1 of the cable bundle 1C may not be equal.
[0097] Next, the configuration of the manufacturing apparatus 60 for manufacturing the above-mentioned cable bundle 1C will be described with reference to
[0098] As shown in
[0099] The holding device 61 holds a drum 611 around which the cable 2 is wound. The drum 611 is rotatably held by the holding device 61 about the central axial RA.sub.1 of the drum 611. In the present embodiment, although the drum 611 is passively rotated as the cable 2 is pulled out by the caterpillar 621 of the twisting device 62, the holding device 61 may include a driving device that rotationally drives the drum 611 about the rotational axis RA.sub.1 of the drum 611. In this case, the driving device works in conjunction with the caterpillar 621 of the twisting device 62 to positively convey the cable 2 from the drum 611.
[0100] The holding device 61 may include a rotating device (or rotator) 612 that rotates the drum 611 about the rotational axis RA.sub.2 substantially parallel to the direction D.sub.4 in which the cable 2 is conveyed from the drum 611. Thus, when a twist occurs in the part of the cable 2 between the drum 611 and the twisting device 62, it is possible to easily remove the twist from the cable 2. The rotational axis RA.sub.2 is also an axis substantially perpendicular to the rotational axis RA.sub.1 of the drum 611. The rotational axis RA.sub.2 corresponds to an example of the second axis in the aspect of the present invention.
[0101] The twisting device 62 includes a pair of caterpillars 621, a frame 625, and a rotating device (or rotator) 626. Each of the caterpillars 621 includes a pair of pulleys 622, an endless belt 623 which is wound around the pulleys 622, and a driving device 624 that rotates the pulley 622. The pair of caterpillars 621 are arranged such that the belts 623 are in close contact with each other, and the cable 2 supplied from the drum 611 can be sandwiched between the belts 623. The driving device 624 includes a motor, a gearbox and the like that rotate the pulley 622, and the cable 2 can be pulled out from the drum 611 and the cable 2 can be pushed out from the twisting device 62 by driving the caterpillar 621. The pair of caterpillars 621 corresponds to an example of the sending device or conveyor in aspects of the present invention.
[0102] The pair of caterpillars 621 is housed in the frame 625. The rotating device 626 includes a motor, a gearbox and the like that rotate the frame 625. The rotating device 626 is capable of twisting the cable 2 held between the pair of caterpillars 621 by rotating the frame 625 around the axial direction of the cable 2. The rotating device 626 is capable of rotating the frame 625 by 360 in one rotational direction D.sub.5 and is capable of rotating the frame 625 by 360 in the other rotational direction D.sub.6. The one rotational direction D.sub.5 corresponds to an example of the third direction in the aspect of the present invention, and the other rotational direction D.sub.6 corresponds to an example of the fourth direction in the aspect of the present invention.
[0103] The configuration of the twisting device 62 is not particularly limited to the above as long as it includes a function of conveying the cable 2 and a function of twisting the cable 2. Although not particularly shown, for example, the twisting device 62 may include a gripping part that grips the cable and a moving part that moves the gripping part in the axial direction of the cable 2, and the gripping part may include rollers capable of twisting the cable. Although not particularly shown, the function of conveying the cable 2 and the function of twisting the cable 2 may be realized by mutually independent devices.
[0104] The fixing device 63 is a device that fixes the cable 2 sent out from the twisting device 62. Although not particularly limited, a specific example of the fixing device 63 is a clamp that pinches and fixes the fixed position FP of the cable 2 by using an air cylinder or the like. The fixing device 63 fixes the movement of the cable 2 in the axial direction at the fixed position FP on the cable 2. The fixed position FP is the position on the cable 2 that is separated from the twisting device 62 by a predetermined distance. This predetermined distance is a distance that allows one loop 15 (for example, the first loop 20A) of the cable 2 to be formed between the fixed position FP and the twisting device 62.
[0105] When the cable 2 is conveyed toward the fixed position FP by the caterpillars 621 of the twisting device 62 and the rotating device 626 of the twisting device 62 rotates in one rotational direction D.sub.5 in a state where the fixing device 63 fixes the fixing position FP on the cable, the reverse winding loop is formed. On the other hand, when the pair of caterpillars 621 rotate the frame 625 in the other rotational D.sub.6, the normal winding loop is formed.
[0106] The rotating device 64 includes a placement table 641 and a driving device 642. The loops 15 formed by the twisting device 62 are placed on the placement table 641 and stacked. The placement table 641 includes a placement surface on which the loops 15 of the cable 2 are placed. The driving device 642 includes a motor, a gear box and the like that rotate the placement surface of the placement table 641. The driving device is capable of rotating the placement surface of the placement table 641 about a rotational axis RA.sub.3 substantially parallel to the normal direction of the placement table 641. The rotational axis RA.sub.3 corresponds to an example of the first axis in the aspect of the present embodiment. In the example shown in
[0107] The control device 65 includes, for example, a computer. Although not particularly shown, the computer is an electronic computer including a CPU (processor), a main storage device (such as a RAM), a secondary storage device (such as a hard disk and a SSD), interfaces, and the like. The control device 65 is controllably connected to the driving device 624 and the rotating device 626 of the twisting device 62, the fixing device 63, and the driving device 642 of the rotating device 64. These controls are functionally realized, for example, by the control device 65 executing a program. The control device 65 may be configured with a circuit board instead of the computer.
[0108] Next, a manufacturing process for manufacturing the cable bundle 1C shown in
[0109] First, in a state where the cable 2 is pulled out from the twisting device 62 to the fixing device 63, the control device 65 transmits a control signal to the fixing device 63, and the fixing device 63 pinches the fixed position FP on the cable 2. Therefore, the movement of the cable 2 in the axial direction at the fixed position FP on the cable 2 is fixed by the fixing device 63.
[0110] Next, the control device 65 transmits a control signal to the driving device 624 of the twisting device 62, and the caterpillars 621 convey the cable 2 from the twisting device 62 by a predetermined amount. This predetermined amount is a length corresponding to one loop 15 of the cable 2 and is a value input to the control device 65 in advance.
[0111] Next, the control device 65 sends a control signal to the rotating device 626 of the twisting device 62, and the rotating device 626 rotates the frame 625 by 360 in one rotational direction D.sub.5 to twist the cable 2, therefore the first loop 20A of the reverse winding is formed. The first loop 20A is placed on the placement table 641 of the rotating device 64. The twisting device 62 may twist the cable 2 while conveying a predetermined amount of the cable 2.
[0112] Next, the control device 65 transmits a control signal to the fixing device 63, and the fixing device 63 loosens the fixing of the cable 2 to release the cable 2. Next, the control device 65 transmits control signals to the driving device 642 of the rotating device 64 and the driving device 624 of the twisting device 62. As a result, the driving device 642 rotates the placement surface of the placement table 641 by the center angle .sub.3, and simultaneously, the caterpillars 621 conveys the cable 2 from the twisting device 62 by a predetermined amount. This predetermined amount is a length corresponding to the center angle .sub.3 in the circumferential direction D.sub.1 of the cable bundle 1C and is a value input to the control device 65 in advance. Although not particularly limited, in the present embodiment, the center angle .sub.3 is 120 (.sub.3=120). As a result, the connecting part 12A of the unit bundle 10A in the cable bundle 1C is formed.
[0113] Next, the second loop 30A of the unit bundle 10A is formed in the same manner as the first loop 20A described above. At this time, the rotating device 626 rotates the frame 625 by 360 in other rotational direction D.sub.6 to twist the cable 2, therefore the second loop 30A of the normal winding is formed. The second loop 30A is placed on the placement table 641 of the rotating device 64 to form the unit bundle 10A. The twisting device 62 may twist the cable 2 while conveying a predetermined amount of the cable 2.
[0114] Next, the control device 65 transmits a control signal to the fixing device 63, and the fixing device 63 loosens the fixing of the cable 2 to release the cable 2. Next, the control device 65 transmits control signals to the driving device 642 of the rotating device 64 and the driving device 624 of the twisting device 62. As a result, the driving device 642 rotates the placement surface of the placement table 641 by the center angle .sub.4, and simultaneously, the caterpillars 621 conveys the cable 2 from the twisting device 62 by a predetermined amount. This predetermined amount is a length corresponding to the center angle .sub.4 in the circumferential direction D.sub.1 of the cable bundle 1C and is a value input to the control device 65 in advance. Although not particularly limited, in the present embodiment, the center angle .sub.4 is 120 (.sub.4=120). As a result, the intermediate part 40A between the unit bundles 10A and 10B in the cable bundle 1C is formed.
[0115] Thereafter, the cable bundle 1C is formed by alternately forming the unit bundle and the intermediate part in the same manner as described above. If a twist occurs in the part of the cable 2 between the drum 611 and the twisting device 62, it is possible to remove the twist by rotating the drum 611 using the above-described rotating device 612.
[0116] As described above, in the manufacturing apparatus 60 of the present embodiment, since the driving device 642 of the rotating device 64 rotates the placement surface of the placement table 641 on which the loops 15 of the cable 2 are placed, it is possible to manufacture the cable bundle 1C that includes the connecting parts 12A and 12B located at different positions in the circumferential direction D.sub.1.
[0117] The manufacturing apparatus 60 may include a measuring device 66 that measures the length of the cable 2 sent out by the twisting device 62. In this case, the control device 65 may control the driving device 624 of the twisting device 62 such that the caterpillars 621 convey the cable 2 from the twisting device 62 by a predetermined amount based on the measurement result of the measuring device 66. Although not particularly limited, an encoder can be exemplified as a specific example of the measurement device 66. Alternatively, the length of the cable 2 sent out from the twisting device 62 may be measured by the measuring device 66 to perform quality control of the cable bundle 1.
[0118] The cable bundle 1 shown in
[0119] It should be noted that the embodiments described above are described to facilitate understanding of the present disclosure and are not described to limit the present disclosure. It is therefore intended that the elements disclosed in the above embodiments include all design modifications and equivalents to fall within the technical scope of the present disclosure.
[0120] For example, although the cable bundle 1 has the drumless structure that does not have a winding core in the above-described embodiments, the cable bundle 1 is not particularly limited to this. The cable bundle 1 may have a winding core, or the cable bundle 1 may be formed around the guide pin for drawing out.
[0121] In the above-described embodiments, although the unit bundles 10A, 10B, 10C, . . . are stacked in a direction (the stacking direction D.sub.3 of the unit bundles (Z direction in the drawing)) perpendicular to the radial direction, it is not limited to this. For example, the unit bundles having different diameters disposed on the same plane may be stacked in the stacking direction D.sub.3 by appropriately changing the size of the diameters of the loop included in the unit bundle. Alternatively, other unit bundles each of which has a diameter larger than the diameter of the unit bundle may be stacked in the stacking direction D.sub.3 on the outer side of the unit bundles stacked in the stacking direction D.sub.3 by appropriately changing the size of the diameters of the loop included in the unit bundle.
[0122] The connecting parts of the unit bundles may be located at different positions in the circumferential direction D.sub.1 of the cable bundle 1 by making the diameters of the unit bundles adjacent to the stacking direction D.sub.3 of the unit bundles different. The first intersection and the second intersection may be located at different positions in the circumferential direction D.sub.1 of the cable bundle 1 by making the diameters of the first and second loops of the unit bundle different.
[0123] Although the disclosure has been described with respect to only a limited number of embodiments, those skilled in the art, having benefit of this disclosure, will appreciate that various other embodiments may be devised without departing from the scope of the present invention. Accordingly, the scope of the invention should be limited only by the attached claims.
EXPLANATIONS OF LETTERS OR NUMERALS
[0124] 1, 1B, 1C . . . Cable bundle [0125] 2 . . . Cable [0126] 3, 4 . . . End [0127] 10A, 10B, 10C . . . Unit bundle [0128] 11A, 11B, 11C . . . Figure-8 shaped loop [0129] 12A, 12B, 12C . . . Connecting part [0130] 13 . . . Twist [0131] 20A, 20B, 20C . . . First loop [0132] 21A, 21B, 21C . . . Start point [0133] 22A, 22B, 22C . . . End point [0134] 23A, 23B . . . Intersection [0135] 30A, 30B, 30C . . . Second loop [0136] 31A, 31B, 31C . . . Start point [0137] 32A, 32B, 32C . . . End point [0138] 33A, 33B . . . Intersection [0139] 40A, 40B . . . Intermediate part [0140] 50 . . . Container [0141] 51 . . . Upper surface [0142] 52 . . . Opening [0143] 60 . . . Manufacturing apparatus [0144] 61 . . . Holding device [0145] 611 . . . Drum [0146] 612 . . . Rotating device [0147] 62 . . . Twisting device [0148] 621 . . . Caterpillar [0149] 622 . . . Pulley [0150] 623 . . . Belt [0151] 624 . . . Driving device [0152] 625 . . . Frame [0153] 626 . . . Rotating device [0154] 63 . . . Fixing device [0155] 64 . . . Rotating device [0156] 641 . . . Placement table [0157] 642 . . . Driving device [0158] 65 . . . Control device [0159] 66 . . . Measuring device [0160] 67 . . . Fixing device