Device and method for containing, covering, and treating produced water in a container
12522517 ยท 2026-01-13
Assignee
Inventors
- Todd William KIRK (Rockyview County, CA)
- Daniel Clifford Whitney (Cochrane, CA)
- Asir THAMBIRAJA (Chennai, IN)
- Roger GEORGE (Katy, TX, US)
- Abheek BANERJEE (Calgary, CA)
Cpc classification
C02F9/00
CHEMISTRY; METALLURGY
International classification
B01D5/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus for covering a water container having an open top and treating a source water therein. The apparatus has one or more dividing walls mountable to an interior space of the water container for partitioning it into multiple water-treatment zones, and a cover mountable to at least a portion of the open top of the water container above the one or more dividing walls. Each dividing wall has or forms one or more openings for directing the source water from one water-treatment zone to the next. The cover has one or more vaulted cover sections each defining a gas chamber above the dividing walls. Each cover section has a condensation surface in the corresponding gas chamber for condensing a steam evaporated from the source water to clean water, and at least one water-collection channel coupled to at least one side of the condensation surface for collecting the condensed clean water.
Claims
1. An apparatus for treating a contaminated source water therein by evaporation and subsequent condensation, comprising: a container defining an inner volume for treatment of contaminated source water; a plurality of substantially vertical spaced-apart dividing walls, each dividing wall longitudinally extending within said interior volume of the container, adjacent pairs of said dividing walls partitioning the interior space of the container into a plurality of water-treatment zones between respective pairs of said dividing walls, each dividing wall comprising one or more first openings for fluid communication between adjacent water-treatment zones; and a plurality of cover members extending respectively longitudinally along or across each of said pairs of dividing walls and above each of said pairs of dividing walls, the cover members each comprising a vaulted cover section for defining a gas chamber above each of the pairs of spaced-apart dividing walls, mutually-opposite side edges of said cover members respectively extending upward from side edges of said spaced-apart dividing walls; wherein each vaulted cover section comprises: an inner condensation surface in association with and forming part of the gas chamber and adapted for condensing thereon a water vapour evaporated from the contaminated source water in the water container by application of sunlight or a heat source to the contaminated water and which resulting water vapour rises in the gas chamber; and a water collection channel coupled to at least one lower side edge of the inner condensation surface of each vaulted cover section, which is adapted to collect condensed water vapour which drains via gravity down from said vaulted cover section into said water collection channel associated with each water treatment zone.
2. The apparatus of claim 1, wherein said one or more openings in each dividing wall comprises a single aperture situated at a mutually opposite end of each of adjacent pairs of said spaced-apart dividing walls.
3. The apparatus of claim 1, wherein the inner condensation surface is a condensation layer separated from the corresponding cover section.
4. The apparatus of claim 3, wherein the condensation layer comprises one or more packing columns for facilitating condensation of said water vapour and directing the condensed water vapour into the at least one water-collection channel.
5. The apparatus of claim 4, wherein the one or more packing columns comprise at least one of coal chips, plastic rings, stone chips, and wood chips.
6. The apparatus of claim 2, wherein the condensation surface is coated with a hydrophobic material for altering the surface tension to facilitate condensation.
7. The apparatus of claim 6, wherein the hydrophobic material comprises oleic acid and/or polymers.
8. The apparatus of claim 1, wherein the condensation surface is applied with a nano-coating for prompting condensation.
9. The apparatus of claim 8, wherein the nano-coating is applied to the condensation surface using at least one of self-assembled monolayers (SAMs), ion implantation, chemical vapor deposition (CVD), physical vapor deposition (PVD), dip and spin coating, lithography, and etching processes for prompting condensation.
10. The apparatus of claim 1, wherein the cover comprises at least one of a plastic material, a polycarbonate material, a composite material, and aluminum.
11. The apparatus of claim 10, wherein the composite material comprises carbon fiber or fiberglass.
12. The apparatus of claim 1, wherein the cover members are coated with a protective material UV protection and/or strength reinforcement.
13. The apparatus of claim 1, wherein the cover members are coated with a light-reflective material on an exterior surface thereof.
14. The apparatus of claim 1, wherein at least one of the vaulted cover sections is transparent.
15. The apparatus of claim 1, wherein each of the cover members extend respectively along a direction parallel to and along each of said pairs of dividing walls.
16. The apparatus of claim 1, wherein the cover members extend along a direction perpendicular to each of the pairs of dividing walls.
17. The apparatus of claim 1, wherein each vaulted cover section comprises a semi-circular cross-section.
18. The apparatus of claim 1, wherein each cover section is configured for coupling to one of the one or more dividing walls.
19. The apparatus of claim 1, wherein one edge of at least one cover section is coupled to a float.
20. The apparatus of claim 1, wherein the first openings of adjacent dividing walls are longitudinally at a distance from each other for creating a serpentine, elongated flow-path.
21. The apparatus of claim 20, wherein the first openings of adjacent dividing walls are located about opposite longitudinal ends thereof for creating a serpentine, elongated flow-path.
22. The apparatus of claim 1 further comprising: one or more skimming structures for collecting contaminants separated from the source water and rising upwardly to the surface.
23. The apparatus of claim 1 further comprising: a first heating component for heating the source water for evaporation.
24. The apparatus of claim 1 further comprising: one or more gas inlets in one or more of the plurality of water-treatment zones for injecting a first gas thereinto for forming gas bubbles in the source water.
25. The apparatus of claim 24, wherein a speed of injecting the first gas is controllable.
26. The apparatus of claim 24, wherein the first gas is injected towards a downstream direction of a flow of the contaminated source water.
27. The apparatus of claim 24, wherein the first gas comprises at least one of air, natural gas, and steam.
28. The apparatus of claim 24 further comprising: a second heating component for heating the first gas.
29. The apparatus of claim 1 further comprising: a blower for blowing a second gas across a surface of the source water or below the surface thereof.
30. The apparatus of claim 1 further comprising: one or more supporting structures; wherein each cover section is coupled to at least one of the one or more supporting structures.
31. The apparatus of claim 30, wherein the one or more supporting structures are configured for positioning outside the water container.
32. The apparatus of claim 30, wherein the one or more supporting structures comprise at least one post.
33. The apparatus of claim 30, wherein the one or more supporting structures are longitudinally extending; and wherein each dividing wall is configured for extending downwardly from one of the one or more supporting structures.
34. The apparatus of claim 33, wherein said one or more longitudinally supporting structures further support a respective of said water collection channels of each vaulted sections of each of said plurality of cover members.
35. The apparatus of claim 1, wherein each dividing wall comprises one or more rubber sheets and/or cloth sheets.
36. The apparatus of claim 1, wherein each dividing wall is coupled to a weight for anchoring the dividing wall in the water container.
37. The apparatus of claim 1 further comprising: one or more sub-dividing walls coupled to at least one of the one or more dividing walls for subdividing one or more of the plurality of water-treatment zones, each of the one or more sub-dividing walls comprising one or more second openings for fluid communication.
38. The apparatus of claim 1, wherein the dividing walls and the first openings are configured for forming an elongated flow path having a plurality of 180 turns.
39. The apparatus of claim 1, wherein the dividing walls and the first openings are configured for forming an elongated flow path having a plurality of turns less than 180.
40. The apparatus of claim 1 further comprising: a humidity-control structure for controlling humidity in the one or more gas chambers.
41. The apparatus of claim 1 further comprising: a water-proof liner for deploying in the water container.
42. The apparatus of claim 1, further comprising a wicking member adapted to contact said source water and aid evaporation of said water from said source water.
43. The apparatus as claimed in claim 42, wherein said wicking member is part of, or contained within, one or more of said dividing walls.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(21) Turning now to
(22) As shown, the water-treatment apparatus 100 comprises a cover 104 for covering the water container 102, and one or more dividing walls 106 received in the water container 102 for dividing the interior space thereof into a plurality of water-treatment zones 108. The water-treatment apparatus 100 also comprises an inlet 110 for injected a source water such as wastewater, sewage, fracking water, produced water, and/or the like into a first water-treatment zone 108-1, and an outlet 112 for discharging treated water from a last water-treatment zone 108-N, where N>1.
(23) The cover 104 may be made of any suitable material such as plastic, polycarbonate, polyvindyl, neoprene, or lexan, composite materials (for example, carbon fiber or fiberglass), aluminum, and/or the like. The cover 104 may be coated with a suitable protective material such as ultraviolet (UV) light protective resin for UV protection and/or strength reinforcement.
(24) In these embodiments, the cover 104 comprises one or more cover sections 122 coupled together and extend along a longitudinal direction in parallel. Each cover section 122 comprises a wall with a convex cross-sectional profile (such as a vaulted wall), that is, extending upwardly and inwardly from the two lateral sides thereof to form a top or peak at a position intermediate the two lateral sides, thereby providing a gas chamber 124 above the water container 102 for facilitating the collection of evaporated water from water being treated. For example, the cover sections 122 shown in
(25) As shown in
(26) As shown in
(27) Each water-collection channel 142 comprises an open top for collecting clean water condensed from the steam in the gas chamber 124 evaporated from the source water 134 in the water container 102. The channels 142 are connected to a water reservoir (not shown) for storing collected clean water.
(28) As shown in
(29) Thus, in these embodiments, the water-treatment apparatus 100 has one input of the source water and three outputs including a first output of the condensed clean water (from the water-collection channels 142), a second output of the treated water (from the outlet 112), and a third output of sludge (from the skimming structure). In some embodiments wherein the water container 102 is a water-treatment tank, the water-treatment apparatus 100 may comprise an outlet at the bottom of the water container 102 forming a fourth output for discharging the accumulated solids.
(30) As shown in
(31) The steam in the gas chamber 124 may condense on the inner surface of each cover section 122 (that is the condensation surface) and the condensed clean water may flow into the channels 142 on the lateral sides thereof, as indicated by the arrows 164. The channels 142 collect the condensed clean water and direct it to the water reservoir (not shown) for storage and/or use.
(32) In some embodiments as shown in
(33) In some embodiments, the injection speed of the gas bubbles 176 may be controlled for facilitating the engagement or adherence of gas bubbles 176 to the contaminants.
(34) In some embodiments, the gas outlets 172 may be oriented to inject gas bubbles towards the downstream direction of the water flow (that is, the downstream direction of the elongated flow-path 154) with a controlled injection speed for facilitating the gas bubbles to engage or adhere to the contaminants in an efficient manner. As is known in the art, gas is more likely to engage or adhere to the contaminants such as oil when the speed and direction of the gas bubbles are similar to those of the water flow 134.
(35) In these embodiments, the gas for creating gas bubbles 176 may be any suitable gas such as air, natural gas, steam, and/or the like.
(36) In some embodiments, the gas may be heated by a suitable heating source such as a solar heater, a burner, a heat exchanger, and/or the like, for producing heated gas bubbles 176 to facilitate water evaporation while carrying contaminants to the surface.
(37) In some embodiments, suitable chemicals may be added for precipitating solids, coagulating contaminants, controlling bacteria, and/or the like.
(38) In some embodiments, instead of or in addition to using gas to generate bubbles 176 in the source water, a blower may be used to blow a dry gas, such as air, natural gas, and/or the like without significant water content, across the surface of the source water 134 or slightly below the surface thereof for facilitating water evaporation. The dry gas in these embodiments may be heated or unheated.
(39) In some embodiments, the supporting structures 140 are part of the cover 104 and coupled to the lateral ends of adjacent cover sections 122. The dividing walls 106 are hung onto the supporting structures 140 and extend downwardly to or about the bottom of the water container 102 like curtains. In these embodiments, the dividing walls 106 may be made of a light-weight material such as one or more rubber sheets, cloth sheets (for example, sailcloth sheets), and/or the like. In some embodiments, the dividing walls 106 may be weighted (that is, held by suitable weights) or anchored to the bottom of the water container 102.
(40) Those skilled in the art will appreciate that, in various embodiments, the cover sections 122 may have other suitable profiles. For example, in some embodiments shown in
(41) In above embodiments, each of the intermediate cover sections 122 (that is, those between the two end cover sections) are coupled to and supported by a pair of dividing walls 106. In some embodiments, some of the intermediate cover sections 122 may be supported by one dividing wall 106 at one lateral side (see
(42) In above embodiments, the cover sections 122 extend along a direction parallel to that of the dividing walls 106. In some embodiments, the cover sections 122 and the dividing walls 106 may extend along any suitable directions. For example, in one embodiment as shown in
(43) In above embodiments, all cover sections 122 extend along the same direction. In some embodiments, the cover sections 122 may extend along different directions.
(44) In some embodiments, the cover sections 122 may not be supported by the dividing walls 106. Rather, the cover sections 122 in these embodiments may be supported by other supporting structures such as one or more posts extending from the water container 102.
(45) In some embodiments, the cover sections 122 may not be supported by any supporting structures inside the water container 102. Rather, the cover sections 122 may be directly coupled to and supported by the sidewalls of the water container 102 and/or longitudinal members 140/.
(46) In some embodiments, the cover sections 122 may be supported by one or more supporting structures outside the water container 102.
(47) In some embodiments as shown in
(48) In some embodiments as shown in
(49) In above embodiments, the elongated flow-path 154 comprises a plurality of 180 turns. In some embodiments as shown in
(50) In some embodiments as shown in
(51) The water-treatment apparatus 100 disclosed herein uses various methods to facilitate the evaporation of the source water 134 to reach a high solubility of water in the air phase, and then strip the condensed water from the air-phase water steam into suitable water collection structures such as the water-collection channels 142.
(52) In some embodiments, the water-treatment apparatus 100 may comprise a suitable heater such as a solar-based heater for heating the source water 134. The cover 122 may be coated with a suitable light-reflective material on the exterior surface thereof to reflect sunlight and maintaining the inner surface in a relatively cool condition to increase condensation.
(53) In some embodiments, the condensation surface such as the inner surface of the cover 122 may be coated with a suitable hydrophobic material, such as oleic acid, polymers, and/or the like, for altering the surface tension to facilitate condensation.
(54) In some embodiments, the condensation surface such as the inner surface of the cover 122 may be prepared or applied with a nano-coating using self-assembled monolayers (SAMs), ion implantation, chemical vapor deposition (CVD), physical vapor deposition (PVD), dip and spin coating, lithography, etching processes, and/or the like, to provide a hierarchical structure of the inner surface thereof with microscale roughness (prompting high contact angles) and nanoscale roughness (prompting low contact angle hysteresis), alter surface tension, increase surface area, and/or the like, and thereby prompting condensation.
(55) In some embodiments as shown in
(56) In some embodiments, the condensation layer 242 may be a layer comprising one or more packing columns having a suitable packing material, such as coal chips, plastic rings, stone chips, wood chips, and/or the like, for facilitating steam condensation and directing the condensed water into the water-collection channels 142.
(57) In some embodiments, the water-treatment apparatus 100 may comprise a humidity-control structure for controlling the humidity in the gas chamber 124 for further facilitating the evaporation-condensation process. The humidity-control structure may comprise a gas inlet for injecting a suitable dry gas (that is, a gas with no or ignorable amount of water steam) into the gas chamber 124 in a controlled rate, and a gas outlet with a dehumidification component for removing water from the gas and discharging the dried gas which may be circulated back to the gas inlet for reuse.
(58) In above embodiments, the water container 102 may be a tank, a pond, or the like. In some embodiments as shown in
(59) In some embodiments as shown in
(60) An inlet 110 injects a source water into the first water-treatment section 402 for removing light contaminants such as oil using one or more skimming structures 412. A suitable gas may also be introduced into the first water-treatment section 402 for generating bubbles for facilitating removal of the light contaminants. The first water-treatment section 402 may be covered or uncovered.
(61) After removing oil, the source water is introduced into the second water-treatment section 404 for solids precipitation and/or mineral removal, such as by addition of chemicals to remove iron The solids-removed water is then introduced into the third water-treatment section 406. The second water-treatment section 404 may be covered or uncovered.
(62) The third water-treatment section 406 is similar to the water-treatment apparatus 100 described above and may comprise a cover 104 having one or more cover sections 112 for evaporation-condensation as described above.
(63) The fourth water-treatment section 408 may be an uncovered or covered section for storing the treated water and discharging the treated water via an outlet 112.
(64) In some embodiments, the water-treatment system 400 may not comprise the fourth water-treatment section 408 and may directly discharge the treated water from the third water-treatment section 406.
(65) In some embodiments, the first and second water-treatment sections 402 and 404 may be combined into one water-treatment section for oil removal and solids precipitation.
(66) Although embodiments have been described above with reference to the accompanying drawings, those of skill in the art will appreciate that variations and modifications may be made without departing from the scope thereof as defined by the appended claims.