Retractable spray shield for agricultural use
11465164 · 2022-10-11
Inventors
Cpc classification
B05B12/36
PERFORMING OPERATIONS; TRANSPORTING
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
International classification
A01C23/04
HUMAN NECESSITIES
B05B1/20
PERFORMING OPERATIONS; TRANSPORTING
B05B12/34
PERFORMING OPERATIONS; TRANSPORTING
B05B12/36
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A retractable spray shield for agricultural use has a spray barrier; a clam-shell storage tube; a deployment and concealment drive having a motor, a drive shaft, and a quadrilateral linkage that in one direction deploys the spray barrier from the storage tube and in a second opposed direction conceals the spray barrier within the clam-shell storage tube. The quadrilateral linkage is defined by a rotating arm; a pushing arm coupled to the drive shaft; the bottom of the claim-shell storage tube, and a hinge plate supporting the spray barrier. The spray barrier has a generally triangular and flaccid liquid barrier film, a pair of framing legs coupled to opposed edges of the liquid barrier film, and a spring configured to operatively stretch the pair of framing legs apart from each other and thereby expand the barrier film toward a planar, generally triangular geometry when deployed.
Claims
1. In combination, an agricultural spray machine, an agricultural spray boom, and a retractable spray shield for agricultural use, the agricultural spray machine having: a drive train; a liquid tank; and a pump receiving a liquid held within said liquid tank; the agricultural spray boom having: a boom arm extending transverse to a forward direction of travel of said agricultural spray machine; and at least one spray nozzle suspended from said boom arm and in fluid communication with said pump; the retractable spray shield for agricultural use having: a hinge plate; a liquid barrier film extending from said hinge plate; a clam-shell storage tube defining a path for said hinge plate to reciprocate along, and adapted to receive and conceal said spray shield on an interior when said clam-shell storage tube is closed; a deployment and concealment drive having a motor, a drive shaft, and a quadrilateral linkage including a rotating arm and a pushing arm coupled with said drive shaft, said drive shaft rotating said pushing arm relative to said clam-shell storage tube and thereby also rotating said rotating arm relative to said clam-shell storage tube between a first concealed position having said rotating and pushing arms parallel and adjacent to said clam-shell storage tube to a second deployed position having said pushing arm parallel and adjacent to said clam-shell storage tube; and a boom arm coupler adapted to couple said retractable spray shield to said agricultural spray boom and simultaneously locate said liquid barrier film in said second deployed position adjacent to and in a spray pattern of said at least one spray nozzle.
2. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 1, wherein said liquid barrier film further comprises a generally triangular and flaccid liquid barrier film.
3. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 2, wherein said liquid barrier film further comprises a pair of framing legs, each of said pair of framing legs coupled to an opposed edge of said liquid barrier film.
4. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 3, further comprising: a first pintle coupling a first one of said pair of framing legs to said hinge plate; and a second pintle coupling a second one of said pair of framing legs to said hinge plate.
5. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 4, further comprising: a spring guide post intermediate between said first and second pintles; and a tension spring wrapped about said spring guide post and configured to operatively stretch said pair of framing legs apart from each other and thereby expand said spray shield toward a planar, generally triangular geometry.
6. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 1, wherein said quadrilateral linkage further comprises a bottom of said clam-shell storage tube.
7. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 6, wherein said pushing arm and said rotating arm are each pivotally affixed at spaced-apart pintles to said bottom of said clam-shell storage tube.
8. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 7, wherein said quadrilateral linkage further comprises said hinge plate.
9. The combination agricultural spray machine, agricultural spray boom, and retractable spray shield for agricultural use of claim 8, wherein said pushing arm and said rotating arm are each pivotally affixed distal to said bottom of said clam-shell storage tube at spaced-apart pintles to said hinge plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, advantages, and novel features of the present invention can be understood and appreciated by reference to the following detailed description of the invention, taken in conjunction with the accompanying drawings, in which:
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DESCRIPTION OF THE PREFERRED EMBODIMENT
(15) Manifested in the preferred embodiment, the present invention provides a retractable spray shield assembly 10 designed for agricultural use in combination with a prior art agricultural spray boom 1. Preferred embodiment retractable spray shield assembly 10 comprises a spray shield 20, storage tube 30, deployment and concealment drive 40, and pivotal quick release support and boom arm coupling 50.
(16) As illustrated in
(17) Spray shield 20 is best illustrated in
(18) A pair of framing legs 22, 23 are used to alternatively collapse and stretch liquid barrier film 21. These framing legs 22, 23 are pivotally affixed to hinge plate 29 through pintles 24, 25. Pintles 24, 25 may be any suitable pivot or hinge that permits framing legs 22, 23 to pivot with respect to hinge plate 29, and so for exemplary and non-limiting purpose may comprise shoulder bolts in combination with locking nuts passing through holes or bushing sleeves within framing legs 22, 23. A relatively larger diameter spring guide post 28 is provided about which tension spring 27 wraps. Tension spring 27 spans between framing legs 22, 23 and is aligned so that any pivoting of framing legs 22, 23 away from the position illustrated in
(19) Storage tube 30 serves as a receptacle within which spray shield 20 may be received for storage in an inactive state, and from which spray shield 20 may be deployed. While illustrated as a square tube, it will be appreciated that storage tube 30 may take other suitable geometry. Further, storage tube 30 is not required to be fully enclosed, and so may alternatively be open on the top and form a three-sided channel.
(20) Mounted on top of storage tube 30 is deployment and concealment drive 40. Drive 40 includes a motor 41, ninety-degree gear box 42, drive shaft 43, sprocket 44, chain 45, chain follower 46, idler shaft 47, sprocket 48, and pivotal link 49. While a chain drive is illustrated, it will be apparent that other suitable drives may alternatively be used herein, such as but not limited to a belt drive, a hydraulic drive, or a helical shaft such as an acme screw and a threaded follower.
(21) Motor 41 is most preferably a 12 VDC motor compatible with most farm machinery, allowing the motor to be powered directly from the sprayer electrical system without the need for conversion of electricity. While not illustrated, a double pole triple throw or double pole double throw center off switch will preferably be provided within the cab of the sprayer that permits the operator to disconnect power to the motor, or to energize the motor in either a forward or reverse direction.
(22) Ninety-degree gear box 42 is optional, but provides compact and durable gear reduction, allowing motor 41 to be a relatively less expensive and more standard DC motor, and also increasing the output torque while reducing rotational speed. Nevertheless, motor 41 may directly drive the drive shaft 43, or may be coupled through a parallel axis gear reducer rather than the ninety-degree gear box 42. Sprocket 44 terminates drive shaft 43, and the teeth of sprocket 44 are configured to engage with and drive chain 45. Affixed securely to chain 45 is chain follower 46. Consequently, when drive chain 45 turns, chain follower 46 will move linearly along storage tube 30. While not essential to the present invention, chain follower 46 may run in a track at the bottom of or anywhere else within storage tube 30 distal to drive chain 45, if so desired for better stability. In preferred embodiment retractable spray shield assembly 10, a pair of guide blocks 31 visible in
(23) Adjacent the end of storage tube 30 distal to drive shaft 43 and sprocket 44 is idler shaft 47 that terminates with sprocket 48. As the name implies, idler shaft 47 will terminate in a journal distal to sprocket 48 to permit free rotation about the longitudinal axis. Consequently, idler shaft 47 and sprocket 48 simply maintain direction and tension within chain 45.
(24) The construction of deployment and concealment drive 40 is similar to a garage door opener, including the provision of chain follower 46. Also like a garage door opener, some type of travel limit must be provided. The travel limit may be in the form of mechanical stops at each distal end of the travel of chain follower 46 that trigger a detectable force or torque that is used to shut off power to motor 41. However, electrical switches or position detectors adjacent each distal end of travel may be provided in alternative embodiments for the same purpose, or other suitable equivalent control may be provided.
(25) While a chain drive is preferred for deployment and concealment drive 40, in alternative embodiments other types of drives may be incorporated, including but not limited to a belt drive, a screw drive defined by a helically threaded shaft such as an acme screw coupled with a female threaded follower, or a linear electric, hydraulic, or pneumatic cylinder drive. The particular form of motive power will be determined by a designer. Nevertheless, and as noted herein above, the use of an electric drive in combination with chain 45 provides a robust drive that is familiar and readily serviced by most agricultural machinery operators, which may be controlled using the existing electrical system of most sprayers, and which can be easily connected through light weight wires of any needed length.
(26) Pivotal link 49 is coupled adjacent the end of chain follower 46 distal to chain 45. Pivotal link 49 allows the top of hinge plate 29 to climb above the bottom of storage tube 30 before rotating into longitudinal alignment parallel to the longitudinal axis of storage tube 30. Such motion necessarily occurs during retraction of spray shield 20, in the direction of travel illustrated by arrow 26b in
(27) Pivotal quick release support and boom arm coupling 50 is designed for ready installation on a variety of prior art boom arms, whether such prior art boom arms resemble prior art agricultural spray boom 1 illustrated herein or not. Boom arm coupling bracket 51 is designed on a first end to be either clamped, welded, or otherwise affixed to top chord 4, while the distal end of the bracket is affixed to a pipe 52 extending transverse to top chord 4. Pipe 52, visible best in
(28) When desired, the entire assembly of preferred embodiment retractable spray shield assembly 10 other than pivotal quick release support and boom arm coupling 50 may be removed from prior art agricultural spray boom 1 simply by pulling cotter pin 53 from pipe 52, and then sliding storage tube 30 off of pipe 52. With the provision of appropriate electrical connectors, and the disconnection thereof, this is all that is required to remove preferred embodiment retractable spray shield assembly 10 from prior art agricultural spray boom 1.
(29) The sequence of deployment and retraction of spray shield 20, and the functional operation thereof, is best illustrated in
(30) The arrow 26a of
(31) In the deployed position of
(32) When a pass along the edge of a field is complete, and the subsequent passes will be within the field rather than along an edge, then the operator will control the switch such that motor 41 will be driven to move chain follower 46 away from idler shaft 47 toward drive shaft 43. This retracts spray shield 20 in the direction of travel illustrated by arrow 26b in
(33) As may be apparent then, the operator simply switches the switch from within the spray vehicle cab to deploy preferred embodiment retractable spray shield assembly 10 from the position of
(34) A wide variety of materials may be used in the fabrication of preferred embodiment retractable spray shield assembly 10, including spray shield 20, storage tube 30, deployment and concealment drive 40, and pivotal quick release support and boom arm coupling 50. These materials may include metals, polymers and resins, elastomers, glass and ceramic compositions, and laminates, composites, or combinations thereof. However, the materials should be selected to withstand the forces that will be encountered during use, the extremes and vagaries of temperature, weather, and sunlight, and the wear and tear that will be incurred during use.
(35) Various embodiments of apparatus designed in accord with the present invention have been illustrated in the various figures. The embodiments are distinguished by the hundreds digit, and various components within each embodiment designated by the ones and tens digits. However, many of the components are alike or similar between embodiments, so numbering of the ones and tens digits have been maintained wherever possible, such that identical, like or similar functions may more readily be identified between the embodiments. If not otherwise expressed, those skilled in the art will readily recognize the similarities and understand that in many cases like numbered ones and tens digit components may be substituted from one embodiment to another in accord with the present teachings, except where such substitution would otherwise destroy operation of the embodiment. Consequently, those skilled in the art will readily determine the function and operation of many of the components illustrated herein without unnecessary additional description.
(36) In preferred embodiment retractable spray shield assembly 10, spray shield 20 is retracted into and deployed from deployment and concealment drive 40, which may be configured to fully encompass spray shield 20. This design is particularly resistant to the wind. However, spray shield 20 will normally not be used in high wind applications.
(37) In consideration thereof, a first alternative embodiment retractable spray shield assembly 110 is illustrated in
(38) Rather than retracting into a generally enclosed tube, storage tube 130 is a three-sided channel that is open on top. As spray shield 120 rotates from the deployed position illustrated, framing legs 122, 123 will contact a pair of guide blocks 131. Guide blocks 131 will progressively collapse framing legs 122, 123 together, eventually guiding the entirety of spray shield 120 into storage tube 130. While a slightly different embodiment,
(39) In first alternative embodiment retractable spray shield assembly 110, guide blocks 131 are simply formed smooth surface extensions of storage tube 130. Guide blocks 131 will preferably introduce only minimal friction with framing legs 122, 123. Unfortunately, the design objectives are somewhat contradictory for framing legs 122, 123. As may be appreciated, these framing legs 122, 123 will most preferably be light weight and still rigid and strong, so that liquid barrier film 121 is fully deployed by the spreading of these legs. However, materials that are light and strong tend not to be particularly durable. Furthermore, they might not comprise a low or anti-friction composition. As a result, framing legs 122, 123 may be difficult to fully retract, and the repeated sliding in contact with guide blocks 131 may over time erode the material, leading to premature failure.
(40) To avoid these drawbacks, framing legs 122, 123 may be augmented with either circumferential sleeves or heavier, low-friction material as identified by augmented portions 122a, 123a. Most preferably, it is these augmented portions 122a, 123a that will engage with guide blocks 131 during retraction of spray shield 120.
(41) In alternative embodiments, more elaborate guide blocks may be provided. For exemplary and non-limiting purpose, in one alternative embodiment guide blocks 131 may further comprise roller bearings running longitudinally generally parallel with guide blocks 131. In such case, when framing legs 122, 123 come into contact therewith, the roller bearings will roll, reducing the friction required to be overcome to fully retract spray shield 120. In another alternative embodiment guide blocks 131 may further comprise a low-friction surface layer or coating. Again for exemplary and non-limiting purposes, one such material is polytetrafluoroethylene, commercially sold under the trademark Teflon™.
(42) In further alternative embodiments, other methods of reducing the forces required to fully retract spray shield 120 are used. In one alternative embodiment, eccentric cams may be substituted for or mounted onto guide blocks 131, such as in a manner similar to roller bearings. These eccentric cams are configured to roll with the movement of spray shield 120, and during the roll progressively drive framing legs 122, 123 together.
(43) In another alternative embodiment, either eccentric cams or a cable pull may be provided that release tension spring 127 from spring guide post 128. In such case, the cable pull must re-establish tension or the eccentric cams must reset in position during deployment of spray shield 120 to ensure that tension spring 127 is functionally engaged with spring guide post 128 prior to full deployment. In a further embodiment, an electrical solenoid may be provided to either shift spring guide post 128 to relieve tension in tension spring 127, or to shift tension spring 127 away from spring guide post 128 during retraction. In yet another alternative embodiment, a gear set and electrical drive motor may be provided to accomplish similar function.
(44) As illustrated, each of the tension springs 27, 127 are a single, self-centering spring. Nevertheless, there is no requirement of the same, and in other alternative embodiments two separate and distinct springs may be substituted therefore. In such case, relieving tension may simply be a matter of extending a spacer between the attachment points for the two springs. In other words, the two springs can simply be spread apart, effectively lengthening them, using any of the aforementioned apparatus to spread the spring attachment points, thereby reduce the tension, and allow for lower force retraction of spray shield 120.
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(46) Pivotal coupling 261 is rigidly affixed with U-shaped bar 262. Each of the legs of U-shaped bar 262 pass through a cover or guide blocks 263, 266 and terminate at a rotatable coupling to shaft 269. Adjacent each end of shaft 269 are pinion gears 264, 267 that are fixed and not rotatable with respect to shaft 269. Also fixed and not rotatable with respect to shaft 269 is hinge plate 229.
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(48) As may be appreciated, while a number of deployment and concealment drives 40, 140, 240 and alternatives thereto have been described, any deployment and concealment drive capable of rotating spray shield 220 through an approximate 270 degree arc of travel will be considered to be incorporated herein. Electrical drives are most preferred, owing to the low weight and simple installation required for electrical wire extending the length of the boom. For exemplary and non-limiting purpose, such drives may also include solenoids and other linear motors. Nevertheless, fluid motors including hydraulic, pneumatic, and other drives may be used in alternative embodiments.
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(51) When spray shield 320 is in the deployed position of
(52) As best visible in
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(54) The motion of retractable spray shield assembly 310 is best shown by the sequential illustrations of
(55) While in third embodiment retractable spray shield assembly 310, spray shield 320 is contracted by rotating arm guide 379, spray shield 320 may be contracted by other mechanisms. In one alternative embodiment, a rotating cam is provided that pushes on the shield legs 322 and 323 and pushes the legs closed as rotating arm 376 rotates about pivot 373. Another alternative embodiment uses a geared system to directly drive the shield legs 322 and 323 off of the rotation of rotating arm 376 about pivot 373. In further alternative embodiments, apparatus similar to that described herein above with reference to guide blocks 131 will be provided to replace or augment rotating arm guides 379.
(56) While the foregoing details what is felt to be the preferred embodiment of the invention, no material limitations to the scope of the claimed invention are intended. Further, features and design alternatives that would be obvious to one of ordinary skill in the art are considered to be incorporated herein. The scope of the invention is set forth and particularly described in the claims herein below.