Protective technology with reactive solid sorbent for oxidative decontamination of toxic materials
11465121 · 2022-10-11
Assignee
Inventors
Cpc classification
D06M11/82
TEXTILES; PAPER
D06M11/45
TEXTILES; PAPER
A62D5/00
HUMAN NECESSITIES
A62D3/36
HUMAN NECESSITIES
D06M11/79
TEXTILES; PAPER
B01J20/3042
PERFORMING OPERATIONS; TRANSPORTING
D06M23/08
TEXTILES; PAPER
A62D2101/02
HUMAN NECESSITIES
D06M11/46
TEXTILES; PAPER
B01J20/3028
PERFORMING OPERATIONS; TRANSPORTING
B01J2220/42
PERFORMING OPERATIONS; TRANSPORTING
D06M11/50
TEXTILES; PAPER
B01J20/28061
PERFORMING OPERATIONS; TRANSPORTING
A62D2101/04
HUMAN NECESSITIES
International classification
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
B01J20/30
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A solid particulate reactive sorbent for decontaminating toxic chemical and biological agents and its method of making. The reactive sorbent comprising a plurality of aggregates formed from linked hydrophilic nanoparticles and individual nanoparticles that bind at least one detoxifier, such that the sorbent absorbs the agents, allowing the detoxifier to oxidize and decontaminate the agents for removal. More preferably, the hydrophilic nanoparticles comprise fumed silica and the detoxifier comprises hydrogen peroxide.
Claims
1. A protective technology, comprising: filtration media, filters, protective clothing, or fabrics, wherein said filtration media, filters, protective clothing, or fabrics include a solid particulate reactive sorbent for detoxifying toxic chemical and biological agents, said sorbent comprising a plurality of aggregates of individual hydrophilic nanoparticles and linked hydrophilic nanoparticles that are doped with or combined with at least one detoxifier, wherein said individual hydrophilic nanoparticles and linked hydrophilic nanoparticles are selected from the group consisting of: silicon oxyhydroxides, aluminum oxide, alumina, aluminum oxyhydroxides, aluminates, fumed silica, clay minerals and mixtures thereof; and wherein said hydrophilic nanoparticles have a weight ratio of 5:1 to 1:1 to said detoxifier in said reactive sorbent.
2. The protective technology of claim 1, wherein said reactive sorbent has a weight ratio of said hydrophilic nanoparticles to said detoxifier of 3:1 to 1.5:1.
3. The protective technology of claim 1, wherein said hydrophilic nanoparticles are fumed silica.
4. The protective technology of claim 3, wherein said fumed silica has an individual particle size of between 0.005 μm to 0.020 μm, and a surface area between 100 to 700 m.sup.2/g.
5. The protective technology of claim 1, wherein said hydrophilic nanoparticles are present in the amount of 35 to 70 wt. % of said reactive sorbent.
6. The protective technology of claim 1, wherein said at least one detoxifier is selected from the group consisting of: perborates, persulfates, organic peroxides, hydrogen peroxide, alkali metal oxides, alkali metal peroxides and mixtures thereof.
7. The protective technology of claim 6, wherein said detoxifier is hydrogen peroxide.
8. The protective technology of claim 1, wherein said at least one detoxifier is present in an amount of 3 to 40 wt. % of said reactive sorbent.
9. The protective technology of claim 1, wherein said reactive sorbent contains less than 45 wt. % of water.
10. The protective technology of claim 1, wherein said reactive sorbent further includes a stabilizer selected from the group consisting of: lithium (I), sodium(I), potassium (I), magnesium (II), calcium (II), strontium (II), barium (II), manganese (II), manganese (IV), tin (II), tin (IV), and mixtures thereof as cations; and any oxide, hydroxide, chloride, sulfide, sulfite, fluoride, nitride, nitrate, oxynitride, oxyfluoride, stannate, phosphate, organic ligands, acetate, citrate, malonate, phytate, and mixtures thereof as anions.
11. The protective technology of claim 10, wherein said stabilizer is present in the amount of about 0.01 to 20 ppm of said reactive sorbent.
12. The protective technology of claim 1, wherein said sorbent decontaminates or absorbs chemical agents selected from the group consisting of: chemical warfare agents, toxic industrial chemicals, opioids and narcotics, and toxic chemical simulants.
13. The protective technology of claim 1, wherein said sorbent decontaminates or absorbs biological agents selected from the group consisting of: microorganisms, bacteria, viruses, microsporidians (spores), fungi, yeasts, protozoa, and phages.
14. The protective technology of claim 1, wherein said sorbent is embedded into or onto filtration media or fabrics or is sandwiched between layers of filtration media or fabrics.
Description
BRIEF DESCRIPTION OF THE DRAWING
(1) The accompanying drawings, which are incorporated into and form part of this disclosure, illustrate embodiments of the invention and together with the description, explain the principles of the invention.
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DETAILED DESCRIPTION OF THE EMBODIMENTS OF THE INVENTION
(9) The present invention is directed toward a free-flowing solid particulate reactive sorbent generally in the form of a dry powder for detoxifying chemical and biological agents. The reactive sorbent is comprised of a sorbent material made from a plurality of aggregates of linked and individual hydrophilic nanoparticles that are doped with, or bound to a mixture of at least one detoxifier and stabilizer, such that the mass ratio of the hydrophilic nanoparticles to the detoxifying agent is about 5:1 to 1:1, preferably 3:1 to 1.5:1, wherein upon contact with the toxic chemical and/or biological agents, the sorbent absorbs and/or binds these toxic agents and allows the detoxifier to decontaminate the chemical or biological agents through either oxidation or adsorption, and thereafter binds the agents and/or decontaminants for removal.
(10) The invention is further directed toward a method of making the reactive sorbent, having incremental steps of mixing the detoxifying agents and sorbent material until the powder and flow morphology has been achieved, and thereafter dehydrate the reactive sorbent ready for use.
(11) Sorbent
(12) Useful sorbent materials for the present invention are inert or non-reactive with the oxidizing agents, and are selected from the group consisting of silicon oxyhydroxides, aluminum oxide, alumina, aluminum oxyhydroxides, aluminates, fumed silica, clay minerals and mixtures thereof. Preferably, the sorbent material is fumed silicon dioxide (SiO.sub.2). Fumed silica is a low-cost bulk industrial thickening agent and has an extremely small particle size (0.007 to 0.014 μm), a large surface area (about 200-400 m.sup.2/g), high purity (99.8%), and a low bulk density (30-40 kg/m.sup.3). Fumed silica performs a multitude of functions: substrate, sorbent, and a reinforcement in the present detoxifying reactive sorbent. As a substrate and sorbent, fumed silica can bind both detoxifying agents as well as hazardous targets and products, and on the macro scale, can absorb liquid and some gases. Reinforcement increases the strength or viscosity of the sorbent for decontaminating agents, allowing them to be used in a wider number of applications, such as on ceilings, walls, and filtration units.
(13) Fumed silica is known to thicken and suspend solids. However, for the present inventive reactive sorbent, the fumed silica is retained as solid particulates having detoxifiers contained within, to absorb toxic chemical and hazardous biological agents in either solid, liquid, aerosolized, or gaseous states, and yet allows detoxifiers to react with the chemical and biological agents. Sorption of the contaminants into the sorbent is highly effective because of the large surface area of fumed silica and its relatively large volume available for binding.
(14) The sorbent of the present invention comprises a plurality of aggregates of individual particles, chains of individual particles, and linked particles of hydrophilic fumed silica that are either spherical, ellipsoidal, geometric, or irregularly shaped. Preferably, the sorbent is a plurality of aggregates of linked hydrophilic fumed silica spheres which are 30 to 70% fused into short chains and 0.05 to 0.4 microns long. The spheres are relatively uniform in size, and the chain lengths range from 5 to 50 units in length. The smaller the particles, the larger the estimate surface area. Useful silica for the present invention has a particle size of between 0.005 μm to 0.020 μm, preferably 0.007 μm to 0.014 μm. The surface area of the silica is between 100 to 700 m.sup.2/g, preferably 200 to 400 m.sup.2/g. The useful silica has a density of 1.5 to 5 lb/ft.sup.3, preferably 2 to 4.5 lb/ft.sup.3. Without wishing to be bound by theory, hydroxyl groups bonded to silicon atoms are present as the terminating groups on the silicon dioxide surface making the surface hydrophilic and capable of hydrogen bonding with suitable molecules. Additionally, van der Waals forces are capable of binding both hydrophobic and hydrophilic molecules as well. There are estimated to be 3.5 to 4.5 hydroxyl groups per nm.sup.2 of silica surface, compared to a theoretical maximum of 7.85. The structure of fumed silica is amorphous and can be either porous, non-porous, or some mixture of morphology. In addition to silicon dioxide, aluminum oxide or titanium oxide may also be used.
(15) It must be noted that hydrophilic fumed silica, unsaturated with water, is preferred for the present invention, such that the sorbent remains a free-flowing solid particulate generally in the form of a dry powder ready to absorb either solid, liquid, aerosolized, or gaseous forms of chemical and biological agents. A gel-form of the silica is not desired as it is not applicable for filtration unit fibers, various devices or equipment that do not accommodate gel, or sorbents. A useful amount of fumed silica would be in the amount of 25 to 80 wt. %, preferably 35 to 70 wt. %, of the particulate reactive sorbent.
(16) Detoxifiers
(17) The detoxifier is selected from the group consisting of perborates, persulfates, organic peroxides, inorganic peroxides, alkali metal oxides, alkali metal peroxides and mixtures thereof. Preferably, the detoxifier is hydrogen peroxide. The peroxide detoxifier may be stabilized by a stabilizer selected from the group consisting of lithium (I), sodium(I), potassium (I), magnesium (II), calcium (II), strontium (II), barium (II), manganese (II), manganese (IV), tin (II), tin (IV), or any of the aforementioned metals in a partially oxidized state as cations; and any oxide, hydroxide, chloride, sulfide, sulfite, fluoride, nitride, nitrate, oxynitride, oxyfluoride, stannate, phosphate, organic ligands, acetate, citrate, malonate, and phytate as anions. Preferably the stabilizer is potassium stannate and/or potassium phosphate. Useful amount of detoxifier is about 3 to 40 wt. %, preferably 10 to 25 wt. % of the reactive sorbent. Useful amount of stabilizer is about 0.01 ppm to 20 ppm, preferably 0.1 ppm to 10 ppm of the reactive sorbent.
(18) Reactive Sorbent
(19) The reactive sorbent is comprised of nanoparticles of fumed silicon dioxide and hydrogen peroxide with potassium stannate and phosphate added as stabilizers. Without wishing to be bound by theory, the hydrogen peroxide binds to the surface of the silicon dioxide particles by means of the hydroxyl groups present on the silicon dioxide surface as shown in
(20) The present invention absorbs CWAs, BWAs, toxic chemicals, pharmaceuticals, or hazardous biologicals and thereby produces chemical degradation of the chemicals to eliminate them and leave less toxic or non-toxic byproducts, or to deactivate the biologicals. Besides military applications, the present invention also lends itself to degradation of non-warfare related, yet still harmful, chemical and biological contaminants. Additionally, the composition causes little or no damage to the surfaces onto which it is applied, making the reactive sorbent suitable for use on walls, carpets, filtration units, machinery, natural or synthetic fibers, fabric, combat gears, and other surfaces that are susceptible to corrosion or etching. The formulation is easily applied by spraying or pouring, is highly absorptive and effective at removing and decontaminating the agents from the surfaces. This invention can also be used as filtration media with various forms of filter or serve as an activated layer or component of protective technologies to include, but not limited to filters, filtration media, clothing, and fibers.
(21) Biological agents that can be targeted using the present invention include any type of microorganisms, such as bacteria, fungi, yeasts, viruses, microsporidians (spores), protozoa, and phages. Notable bacterial agents include, but are not limited to: Bacillus, Bartonella, Bordetella, Borrelia, Brucella, Campylobacter, Chlamydia, Chlamydophila, Clostridium, Corynebacterium, Enterococcus, Escherichia, Francisella, Haemophilus, Helicobacter, Legionella, Leptospira, Listeria, Mycobacterium, Mycoplasma, Neisseria, Pseudomonas, Rickettsia, Salmonella, Shigella, Staphylococcus, Streptococcus, Treponema, Ureaplasma, Vibrio, and Yersinia. Notable viruses include, but are not limited to: Adenoviridae, Arenaviridae, Astroviridae, Bunyaviridae, Caliciviridae, Coronaviridae, Filoviridae, Flaviviridae, Hepadnaviridae, Hepeviridae, Herpesviridae, Orthomyxoviridae, Papillomaviridae, Paramyxoviridae, Parvoviridae, Picornaviridae, Polyomaviridae, Poxviridae, Reoviridae, Retroviridae, Rhabdoviridae, and Togaviridae. Notable protozoa include, but are not limited to: Acanthamoeba, Acrasis, Balamuthia, Besnoitia, Carpediemonas, Cryptosporidium, Endolimax, Entamoeba, Euglena, Giardia, Jakoba, Naegleria, Plasmodium, Reclinomonas, Toxoplasma, Trichomonas, Trimastix, and Trypanosoma. Notable fungi include, but are not limited to: Aspergillus, Candida, Cryptococcus, Histoplasma, Pneumocystis, and Stachybotrys.
(22) Chemical agents include G-type and V-type nerve agents, and H-class blister agents, specifically, gases such as ethyl-N,N dimethyl phosphoramino cyanidate, (common name Tabun or agent GA), isopropyl methyl phosphonofluoridate (common name Sarin or agent GB), O-ethyl-S-(2-diisopropylamino)ethyl methyl phosphonothiolate (agent VX), and vesicants including bis(2-chloroethyl) sulfide (mustard gas, agent H or agent HD), dichloro (2-chlorovinyl) arsine (Lewisite or agent L), bis(2(2-chloro ethylthio)ethyl)ester (agent T), or combinations of these or with other liquids. The G agents are phosphonofluoridate esters. The V-type chemical warfare nerve agents in addition to VX generally comprise methyl phosphonothiolates having an internal amino group. These include agents VE, VG, VM, VR, GD, GF and O-isobutyl-S-(2-diethyl) ethyl methylphosphonothiolate, and O,S-diethyl methylphosphonothiolate. The phosphonothiolates form toxic hydrolysis products comprising phosphonothioic acids. Notable agents that can be targeted include 2-chloroethyl ethyl sulfide (“2-CEES”), 2-chloroethylmethyl sulfide (“2-CEMS”), dimethyl methylphosphonate (“DMMP”), dimethyl chiorophosphate (“MCP”), diisopropyl methylphosphonate (“DIMP”), methyl dichlorophosphate (“MDCP”), diethyl methanephosphonate, diethyl ethanephosphonate, 2,4-dichlorophenol, triethyl phosphate, and diisopropyl fluorophosphonate (“DFP”).
(23) Exposure or contamination of surfaces is any process that involves deposition of toxic chemicals or biological contaminants by means of liquid, solid, aerosol, or vaporous deposition whether the toxic chemicals or biological contaminants are in a pure form or present as a component of a mixture.
(24) Decontamination is a process comprising contacting the contaminants or contaminated surface with the reactive sorbent in order to detoxify and decontaminate the contaminated surface. Decontamination times will vary, but typically are confirmed to be on the order of one to six hours and could potentially require less time. After oxidation and detoxification of the area is complete, the sorbent (wet or dry) may be cleaned off with a water wash, or with a solution such as hydrogen peroxide solution. If the decomposition products are hazardous, the rinse water may need to be removed by vacuum. Alternatively, the wet or dry sorbent can be removed by vacuum or wiping and disposed of at an appropriate hazardous treatment facility.
Method of Production
(25) Fumed silica with an average particle diameter of 7 nm (Product Number: 55130) and hydrogen peroxide were purchased from Millipore Sigma (formerly Sigma-Aldrich and EMD Milipore) for the synthesis of the sorbent. The hydrogen peroxide solution contained 30% w/w hydrogen peroxide in water, also included in the solution is an additional amount of stabilizer in the form of 0.5 ppm of a stannate-containing compound and 1 ppm of a phosphorus-containing compound (Product Number: 216763).
(26) The composition was synthesized by first adding an amount of fumed silica to a glass container. Next, a starting aliquot of the undiluted hydrogen peroxide solution, at about 60-80% of the mass of fumed silica (or pure hydrogen peroxide at 18 to 24% of the mass of the fumed silica), was added to the fumed silica, and the two components were vortexed until the mixture was homogeneous. If any lumps or aggregates formed, they were scraped from the glass walls and ground up; the mixture was then vortexed again. At least two other aliquots of undiluted peroxide solution were added, at about 50 to 70 wt. % of the mass of fumed silica (or pure hydrogen peroxide at 15 to 21 wt. % of the mass of the fumed silica) each, to the mixture. The addition of aliquots was performed until a powdery mixture was formed that resembles a coarse powder that did not adhere to the walls of the container. In general, hydrogen peroxide solution was added gradually to allow the mixture to maintain a granulated powder that was still capable of absorbing liquid. Table 1 shows three samples having slight variations of silica and peroxide weight percentages that were synthesized. Lastly, the samples were placed in open, 20 mL glass vials and purged in air overnight to remove excess water from the material after synthesis. The vials were then capped and weighed, and the difference between the mass of pre-dried material and the dried material is the mass loss attributed to water. The average mass loss was between 9 to 15 w/w % of the reactive sorbent, which would be a reduction of the total mass percent of water in the material from approximately 47% w/w % to between 38 and 41 w/w %. Without wishing to be bound by theory, the vapor pressures of hydrogen peroxide and water are approximately 2 Torr and 24 Torr at 25 degrees Celsius, respectively, therefore at 25 degrees Celsius most of the mass loss is attributed to water. Further reduction of water up to 70 w/w % of the pre-dry reactive sorbent is possible, if the drying is conducted under ambient air, or facilitated by nitrogen gas.
(27) From this production method, the peroxide was bound to the hydrophilic fumed silica particles, forming a reactive sorbent.
(28) TABLE-US-00001 TABLE 1 Mass and weight percentages of peroxy-silica constituents after synthesis Silica H.sub.2O H.sub.2O.sub.2 Mass Silica H.sub.2O H.sub.2O.sub.2 w/w Sample Mass (g) Mass (g) (g) w/w % w/w % % 1 0.5141 0.5323 0.3068 38.0 39.3 22.7 2 0.5260 0.5359 0.3138 38.2 39.0 22.8 3 0.5681 0.6316 0.3387 36.9 41.1 22.0
EXPERIMENTS
(29) The experiments involving reaction of Sample 1 from the method of production with either diethyl sulfide (“DES”), 2-chloroethyl ethyl sulfide (“2-CEES”), mustard gas (“HD”), or N,N-dimethylphenethylamine (“DMPEA”), were all performed in the same manner. Approximately 20 mg of reactive sorbent from Sample 1 was added to a vial and then an amount of the pure toxic chemical was added to the vial at a ratio of 1 μL of chemical to 10 mg of the reactive sorbent; to yield a mixture of approximately 2 μL of the chemical and 20 mg of reactive sorbent. The reactive sorbent and the chemical were then thoroughly mixed using a vortexer for 1 minute and then allowed to react for one hour. Afterwards, 1.5 mL of acetonitrile was then added to the reaction mixture, and the vial was then mixed for 1 minute using a vortexer for extracting products and reactants. After vortexing, the mixture was centrifuged at 7 k rpm for 3 minutes to clarify the solution. The sorbent-free solution was then removed using a glass pipet and analyzed using GC-MS.
(30) For fentanyl-citrate (“F-C”), the experiments were instead conducted by first adding approximately 75 mg of the reactive sorbent to a vial followed by an addition of 1292 μL of deionized water and 100 μL of 0.0001769 M F-C in water. The mixture was then stirred continuously for 24 hours. After 24 hours has elapsed, an amount of 1200 μL of 1.6 M sodium sulfite was added to the vial to quench the reaction, the solution was then vortexed for 1 minute and its aliquot was placed in a secondary vial that was then centrifuged at 7 k rpm for 3 minutes to clarify the solution. Once clarified, an amount of liquid is removed from the secondary vial and analyzed using LC-MS.
(31) The percent removal of a given compound is defined as the percent of compound removed through either adsorption or reaction. During a surface reaction, products and reactants could be either bound to the surface or unbound. For the analysis of the reactions using GC-MS or LC-MS techniques, solvent, either water for F-C experiments or acetonitrile for the other aforementioned compounds, is first added to remove and to dissolve the products and reactants. After the solvent extraction, some products/reactants may remain bound to the surface. The resulting extraction mixture was analyzed, and the integrated signal area of the reactant species was compared to the integrated signal area of a reactant standard or a series of reactant standards of known concentration. The percent removal of the reactant was then calculated as the difference between the standard concentration and that which was observed. However, only solvated molecules will be detected in this manner, and molecules still strongly bound to the surface will not be detected. The percent composition of the final reaction mixture is determined by comparing the integrated signal area of an individual species to the summation of all species' integrated areas in the spectrum as it is not feasible to prepare standards for the multitude of products that form. The percent removal for each compound reacted with the reactive sorbent is shown in Table 2. The final reaction mixture compositions of products and reactants for each chemical of interest are shown respectively in tables 3, 4, 5, 6, and 7.
(32) TABLE-US-00002 TABLE 2 Results of decontamination studies of HD, F-C, and respective simulant analogs. Reactive Ratio Reaction Percent Sorbent Chemical of Interest Structure Chemical/Sorbent Time Removal Peroxy- Silica 2-Chloroethyl ethyl sulfide (2-CEES)
(33) TABLE-US-00003 TABLE 3 Final reaction mixture composition of 2-CEES after treatment with the reactive peroxy-silica sorbent Final Reaction Species Composition % 2-Chloroethyl ethyl sulfide (2-CEES) ~0% 2-Chloroethyl ethyl sulfoxide (2-CEESO) >90% 2-Chloroethyl ethyl sulfone (2-CEESOO) <5% Ethyl vinyl sulfoxide (EVSO) <5%
(34) TABLE-US-00004 TABLE 4 Final reaction mixture composition of DES after treatment with the reactive peroxy-silica sorbent Final Reaction Species Composition % Diethyl sulfide (DES) ~0% Diethyl sulfoxide (DESO) >85% Diethyl sulfone (DESOO) <15%
(35) TABLE-US-00005 TABLE 5 Final reaction mixture composition of HD after treatment with the reactive peroxy-silica sorbent Final Reaction Species Composition % Mustard (HD) <0.2% Divinyl sulfoxide (DVSO) ~7% Divinyl sulfone (DVSOO) ~4% 2-Chloroethyl vinyl sulfoxide (2-CEVSO) ~21% 2-Chloroethyl vinyl sulfone (2-CEVSOO) ~22% Bis(2-chloroethyl) sulfoxide (HDO) ~31% Bis(2-chloroethyl) sulfone (HDO2) ~11%
(36) TABLE-US-00006 TABLE 6 Final reaction mixture composition of DMPEA after treatment with the reactive peroxy-silica sorbent Final Reaction Species Composition % N,N-Dimethylphenethylamine (DMPEA) >60% Styrene <40%
(37) TABLE-US-00007 TABLE 7 Final reaction mixture of F-C after treatment with the reactive peroxy-silica sorbent Final Reaction Species Composition % Fentanyl-Citrate >85% Oxidized Fentanyl ~5-10% Norfentanyl ~5-10%
(38) For mustard gas and its simulants, approximately 100% of the analyte was removed.
(39) Although certain preferred embodiments of the invention have been specifically described herein, it will be apparent to those skilled in the art to which the invention pertains that variations and modifications of the various embodiments shown and described herein may be made without departing from the spirit and scope of the invention. Accordingly, it is intended that the invention be limited only to the extent required by the appended claims and the applicable rules of law.