DEVICE AND METHOD FOR PRETREATING PACKAGING BLANKS AND PACKAGING DEVICE FOR PRODUCING PACKAGING UNITS
20260014769 ยท 2026-01-15
Inventors
Cpc classification
B31B50/022
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B50/59
PERFORMING OPERATIONS; TRANSPORTING
B31B50/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An apparatus (6) as well as a method for the pre-treatment of packaging blanks are disclosed (10). These each have through-openings for receiving articles (12) and for forming packaging units (18).
A weakening of the at least one through-opening of the packaging blank (10) can be carried out in each case using at least two different expansion dies (44; 44a, 44b, 44c). The expansion dies (44; 44a, 44b, 44c) are each equipped with expansion tools with different opening widths and/or different contours for respectively influencing an extent of the weakening of the at least one through-opening.
At least one handling robot (70, 88, 90, 108) serves to bring together the packaging blanks (10) with at least one of the at least two available expansion dies (44; 44a, 44b, 44c).
Claims
1. An apparatus (6) for the pre-treatment of packaging blanks (10), each of which has at least one through-opening (14) within a flat region for receiving at least one article (12) to form a packaging unit (18) having the at least one article (12) and the packaging blank (10) connected thereto, comprising: at least two different expansion dies (44; 44a, 44b, 44c, 44d) that weaken the at least one through-opening (14) of the packaging blank (10), wherein the at least two expansion dies (44; 44a, 44b, 44c, 44d) each comprise expansion tools (46) with different opening widths or different contours for respectively influencing the extent of the weakening of the at least one through-opening (14), and at least one handling robot (70, 88, 90, 108) adapted to apply the packaging blank (10) to the at least one of the at least two available expansion dies (44; 44a, 44b, 44c, 44d).
2. The apparatus (6) of claim 1, wherein at least one handling robot (88, 90; 108) is assigned to each of the at least two different expansion dies (44; 44a, 44b, 44c, 44d).
3. The apparatus (6) of claim 1, wherein at least one handling robot (70) is a common handling robot assigned to the at least two different expansion dies (44; 44a, 44b, 44c, 44d).
4. The apparatus (6) of claim 1, wherein each of the at least two expansion dies (44; 44a, 44b, 44c, 44d) is equipped with a plurality of expansion tools (46).
5. The apparatus (6) of claim 4, wherein the plurality of expansion tools (46) of different dies (44; 44a, 44b, 44c, 44d) are each differently dimensioned.
6. The apparatus (6) of claim 1, wherein each of the at least two expansion dies (44; 44a, 44b, 44c, 44d) is assigned to a pre-breaking station (62, 64, 104) adapted to pre-treat different packaging blanks (10), and each of the at least two expansion dies (44; 44a, 44b, 44c, 44d) forms a part of the pre-breaking station (62, 64, 104).
7. The apparatus (6) of claim 6, wherein at least one of the pre-breaking stations (62, 64, 104) is equipped with a pivotable or rotatable tool carrier (94), wherein at least two different expansion dies (44; 44a, 44b, 44c, 44d) can be brought into engagement with the packaging blanks (10) as active expansion dies (44; 44a, 44b, 44c, 44d).
8. The apparatus (6) of claim 6, wherein the at least one handling robot (70, 90) is arranged between the at least two pre-breaking stations (62, 64, 104) and a provisioning station or a conveyor device (4, 60) with article groupings (20) located thereon, and wherein the at least one handling robot (70, 90) is adapted to transfer packaging blanks (10, 10v), pre-treated in the pre-breaking stations (62, 64, 104), to article groupings (20) and adapted to apply the pre-treated packaging blanks (10v) to article groupings (20).
9. The apparatus (6) according to claim 6, where a separate handling robot (88, 90) is arranged between each of the at least two pre-breaking stations (62, 64, 104) and the provisioning station or the conveyor device (4, 60) with article groupings (20) located thereon, wherein the handling robots are adapted to transfer packaging blanks (10, 10v), pre-treated in the different pre-breaking stations (62, 64, 104), to article groupings (20) and adapted to apply the pre-treated packaging blanks (10v) to article groupings (20).
10. A method for the pre-treatment of packaging blanks (10), each of which has at least one through-opening (14) within a flat region for receiving at least one article (12) to form a packaging unit (18), having the at least one article (12) and the packaging blank (10) connected thereto, comprising: pre-treating a packaging blank (10) to weaken at least one through-opening (14) to reduce a joining force (F) when applying the packaging blank (10, 10v) to at least one article (12) passing through the through-opening (14), by using at least one of at least two different expansion dies (44; 44a, 44b, 44c, 44d), each having different contours or expansion dimensions.
11. The method of claim 10, in which the at least two different expansion dies (44; 44a, 44b, 44c, 44d) are each brought together with packaging blanks (10) to be pre-treated by at least one separate handling robot (70, 88, 90, 108).
12. The method of claim 10, wherein the at least two different expansion dies (44; 44a, 44b, 44c, 44d) are each brought together, by a common handling robot (70, 88), with packaging blanks to be pre-treated.
13. (canceled)
14. The method claim 10, wherein each of the at least two different expansion dies (44; 44a, 44b, 44c, 44d) is assigned to a pre-breaking station (62, 64, 104) for pre-treating different packaging blanks (10) in each case, and each of the at least two expansion dies (44: 44a, 44b, 44c, 44d) forms a part of the pre-breaking station (62, 64, 104).
15. The method of claim 14, further comprising transferring the packaging blanks (10, 10v), pre-treated in the pre-breaking stations (62, 64, 104), by at least one separate handling robot (88, 90) from the at least two pre-breaking stations (62, 64, 104) to a provisioning station or a conveyor device (4, 60) with article groupings (20) located thereon and applying the packaging blanks (10, 10v) to the article groupings (20), wherein each of the separate handling robots (88, 90) can access the one of the at least two pre-breaking stations (62, 64, 104) to which it is assigned.
16. The method of claim 14, further comprising transferring the packaging blanks (10, 10v), pre-treated in each of the pre-breaking stations (62, 64, 104), by at least one common handling robot (70, 90) from the at least two pre-breaking stations (62, 64, 104) to a provisioning station or a conveyor device (4, 60) with article groupings (20) located thereon and applying the packaging blanks (10, 10v) to the article groupings (20), wherein the common handling robot (70, 90) can selectively access one of the at least two pre-breaking stations (62, 64, 104).
17. The method of claim 10, wherein during a production run, different packaging units (18) can be produced which are equipped with differently configured or pre-treated packaging blanks (10).
18. The method of claims 10, wherein during a production run, identical packaging units (18) are produced which are equipped exclusively with packaging blanks (10, 10v) which are of the same structure or pre-treated within one of a plurality of pre-breaking stations (62, 64, 104).
19. A packaging apparatus (2) for producing packaging units (18) which are formed by at least one article (12) and a packaging blank (10) connected thereto, wherein when connected to the packaging blank (10), at least portions of the at least one article (12) pass through a through-opening (14) in a flat region of the packaging blank (10), which packaging apparatus (2) comprises: a feed device (4) for at least one article (12) or for combinations of a plurality of grouped articles (12), a pre-treatment module (6) for pre-treatment of the packaging blanks (10) for application to the at least one article (12), a packaging module (8) for applying and fixing the pre-treated packaging blank (10, 10v) to the at least one article (12), wherein the pre-treatment module (6) has at least two expansion dies (44; 44a, 44b, 44c, 44d), each having differently dimensioned or contoured expansion tools (46), wherein the at least two expansion dies (44; 44a, 44b, 44c, 44d) are each adapted for weakening the at least one through-opening (14) of the packaging blank (10), and wherein the pre-treatment module (6) further comprises at least one handling robot (70, 88, 90, 108) adapted to apply the packaging blank (10) to the at least one of the at least two available expansion dies (44; 44a, 44b, 44c, 44d).
20. (canceled)
21. (canceled)
22. The packaging apparatus (2) of claim 19, further comprising an optical sensor device (78) with downstream image analysis for monitoring the application of the packaging blanks (10) on the article groupings (20).
23. The packaging apparatus (2) of claim 22, further comprising a control center (74) for controlling various system functions, coupled to a data storage device (84) which collects and keeps available sensor data obtained in the packaging apparatus (2), and which provides the stored sensor data or operating and system parameters of the packaging apparatus (2) for influencing system functions.
24. (canceled)
Description
BRIEF DESCRIPTION OF THE FIGURES
[0085] Exemplary embodiments of the invention and their advantages are explained in more detail below with reference to the accompanying figures. The proportions of the individual elements relative to one another in the figures do not always correspond to the actual proportions, since some forms are simplified, while other forms are shown enlarged in relation to other elements for better illustration.
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DETAILED DESCRIPTION OF THE INVENTION
[0101] The following description of the figures generally uses the same reference signs for elements of the invention that are identical or have the same effect. Furthermore in many cases for the sake of clarity, in the individual figures, only reference signs that are necessary for the description of the figure in question are shown. The illustrated embodiments are merely examples of how the apparatus according to the invention or the method according to the invention for pre-treatment packaging blanks can be configured and do not represent a definitive limitation. The features described below in each instance are also not to be understood in close connection with further features of the particular exemplary embodiment, but can be provided in each instance in a general context or used for this purpose.
[0102] The schematic representation in
[0103] The packaging apparatus 2 comprises at least one feeding device 4 for the at least two articles 12, wherein these two or more articles 12 can be fed to the packaging apparatus 2 in particular in a grouped form, i.e. as an article grouping 20.
[0104] Furthermore, the packaging apparatus 2 comprises a pre-treatment module 6 for pre-treatment of the packaging blanks 10 in order to prepare them for application to the at least two articles 12 or to the article grouping 20. To clarify that the packaging blanks 10 are prepared in this way for application to the articles 12, they are identified with the reference sign 10v in the following description as well as in the drawing.
[0105] This pre-treatment module 6 is equipped with at least two different expansion dies 44a and 44b (see
[0106] What is merely indicated in
[0107] Different variants of such a selection and the devices or manipulators used for this purpose are illustrated in more detail in
[0108] In addition, the packaging apparatus 2 comprises a packaging module 8 for applying and fixing each of the pre-treated packaging blanks 10v to the at least two articles 12 of the respective article grouping 20, whereby these are each combined to form packaging units 18. These packaging units 18 normally produced in large numbers in a continuous production sequence by the packaging apparatus 2 can then be subjected to further processing, for example repackaging with tertiary packaging and/or combined into palletizable layer arrangements in order to stack them on top of one another and palletize them.
[0109] With reference to the schematic views of
[0110] The schematic plan view of
[0111] In addition, the schematic plan view of
[0112] Preferably, the articles 12 can be beverage containers in the form of bottles or cans 22 made of plastics material and/or aluminum or of another suitable metal or material. However, the packaging apparatus and the method for producing packaging units 18 explained in more detail below are also suitable for arranging a corresponding packaging blank 10 on other suitable articles 12 and fixing it thereto. In addition to the shown cans 22, these can also be, for example, mineral glass bottles, PET beverage containers, or similar.
[0113] The articles 12 typically have an annular widening in the upper region to which the packaging blank 10 can be fixed, in particular by a latching process. In particular, the cans 22 have an annular lid rim 24. Below this lid rim 24, the cans 22 have an at least slight taper 26 or constriction 26 of smaller diameter than the lid rim 24. As suggested from the schematic side view of
[0114] The cans 22 can in particular be beverage cans conventionally known from the prior art, which in the present context can also be designated by the reference sign 22.
[0115] It is preferably provided that the packaging blank 10, after being applied to the combination or grouping 20 of at least two such cans 22, is fixed to the cans 22 below the lid rim 24, so designated here, in the region of the taper 26 or constriction 26. Thus, after the packaging blank 10 has been applied to the articles 12 formed by the cans 22, a sub-region of these articles 12 or cans 22 is located above the packaging blank 10, namely in particular the can lid with the can closure 30 illustrated in
[0116] If, for example, the articles 12 are bottles made of PET or another suitable plastics material with a screw closure, the bottle has a regional widening below the screw closure, in the form of the so-called neck ring (not shown here). Below the neck ring, the diameter of the bottle is again regionally smaller and widens from there downwards into the jacket region. In particular, it is provided that the packaging blank 10, after being applied to a combination of bottles, is fixed below the so-called neck ring of the closure region of the bottles. Thus, after the packaging blank 10 has been applied to the bottles, the closure region and the neck ring of the bottles are located above the packaging blank 10, while the remaining region of the bottles is located below the packaging blank 10.
[0117] The packaging blank 10 is preferably substantially flat and has the circular through-openings 14 for the articles 12 or cans 22, which can be seen in
[0118] After the packaging blank 10 has been fixed, a defined upper region of the articles 12 or cans 22 is located above the packaging blank 10, while a defined lower region of the articles 12 or cans 22 is arranged below the packaging blank 10. In particular, an edge region 16 bordering the through-openings 14 rests against the outer shell surface 28 of the articles 12 or cans 22, as is illustrated by the example of a packaging unit 18 formed in this way in
[0119] Preferably, the through-openings 14 of the packaging blank 10 can have suitable fixing devices which can be formed for example by fixing tabs so designated here. Such fixing tabs can be formed by incisions extending radially from the through-openings 14, which however are not shown in
[0120] After the packaging blank 10 has been arranged on and fastened to the articles 12 formed by the cans 22, the packaging blank is in engagement with the cans 10 in such a way that the packaging blank 10 is secured to the cans 22 in a substantially stationary manner, and the cans 22 can no longer make any significant relative movements or changes in position relative to one another as well as relative to the packaging blank 10.
[0121] As a result, the packaging blank 10 can be removed from the articles 12 or cans 22 of the article grouping 20 only by applying increased force with a force component pointing away from the articles 12, i.e. directed in particular upward, wherein the packaging blank 10 is generally at least partially destroyed.
[0122] Such packaging blanks 10, as shown here, are also referred to as top gripping cardboard packaging. In principle, the packaging blanks 10 can also be regarded as secondary packaging for combining a plurality of primary packagings, namely the cans 22.
[0123] The packaging blank 10 preferably consists of a suitable cardboard material, a plastics material, a cardboard-plastics composite material, or the like, which is normally formed into the shape shown in
[0124] To produce a packaging unit 18 (see
[0125] The pre-treated packaging blank 10v is placed on a corresponding combination or article grouping 20 of at least two articles 12 and, according to
[0126] Due to the pre-treatment already mentioned and explained in more detail below and the resulting decreased resistance force, the application force F can be significantly reduced compared to the pressure force required for an untreated packaging blank 10. This makes it possible to also attach packaging blanks 10v to articles 12 which, for example, have a smaller wall thickness and are therefore less stable against exerted compressive forces and are thereby at risk of buckling. In this way, the material consumption for the articles 12 can be reduced since even thinner-walled and mechanically less stable articles 12 can be combined using such a packaging blank 10 or 10v.
[0127] In addition, due to the advantageous reduction of the resistance force and thus of the application force F, it is possible to apply multiple packaging blanks 10v simultaneously or almost simultaneously to larger groupings 20 of upright articles 12 or beverage cans 22 and thus to increase the machine performance of a packaging machine involved in this process.
[0128] Since
[0129] Thus, the packaging blank 10 shown in
[0130] Furthermore, it is also conceivable to make the packaging blanks 10 significantly larger than is shown by way of example in, e.g.,
[0131] In this context, reference is additionally made to
[0132] Thus,
[0133] The sectional views of
[0134] As can be seen from
[0135] When the packaging blank 10 is pressed onto suitable expansion tools 46, as described below in connection with
[0136] By pressing upwards and/or bending the fixing tabs 32 upwards, the mean diameter of a through-opening 14 pre-treated in this way increases, which is indicated by the use of the reference sign d14v. In particular, the mean diameter d14 of a through-opening 14 of a packaging blank 10 before pre-treatment is smaller than the mean diameter d14v of a through-opening 14v of a packaging blank 10v after the pre-treatment. Thus, in the present context, a through-opening 14 pre-treated or widened in this way is designated by the reference sign 14v (see
[0137] However, the enlarged average diameter d14v of a through-opening 14v pre-treated in this way is preferably still at least slightly smaller after the pre-treatment than a maximum average diameter of the articles 12 in their upper region, in particular in an upper region which is located in the finished packaging unit 18 above the packaging blank 10v fixed to the articles 12.
[0138] Preferably, in the finished packaging unit 18, the fixing tabs 32 are brought into engagement with the underside of the respective lid rim 24 of the cans 22 in such a way that the packaging blank 10 is firmly fixed to the cans 22 and cannot slip off upwards (see also
[0139] Alternatively, the packaging blank 10 can also be provided with perforations that extend radially away from the through-openings 14. When the packaging blank 10 is pressed onto the expansion tools, these perforations can break open, whereby corresponding fixing tabs 32 are formed which are bent upwards when the packaging blank 10 is further pressed onto the expansion tools, as is illustrated in
[0140] Furthermore, a packaging blank 10 without such fixing tabs 32 or a packaging blank 10 without corresponding perforations for forming fixing tabs 32 can also be widened by pressing onto correspondingly configured expansion tools in the region of the through-openings 14 and can be accordingly provided with an at least slightly increased average diameter d14v. In particular, the material from which the packaging blank 10 consists is pressed together and/or compressed in the immediate edge regions 16 bordering the through-openings 14.
[0141] The further schematic plan views of
[0142] Thus,
[0143] In particular, the narrow incisions 36 introduced in this way extend radially from the through-openings 14. When the pre-treated packaging blank 10 is pressed directly onto the articles 12 or cans 22, the sub-regions 38 formed between the incisions 36 can be pressed upwards with little exertion of force. In particular, this embodiment also provides that the sub-regions 38 engage below an article diameter which is at its regional maximum, whereby the packaging blank 10v is firmly fixed to the articles 12 or cans 22. A packaging unit 18 completed in this way with four cans 22, which are held together by such a packaging blank 10v, is illustrated in the schematic plan view of
[0144] Furthermore, it can be provided that the pre-treatment takes place in at least two steps, wherein in a first pre-treatment step, the incisions 36 and/or (micro)perforations are introduced into the packaging blank 10, and in a second method step, the packaging blank 10v pre-treated in this way is pressed onto a expansion tool accordingly provided for this purpose, as described further below in connection with
[0145] The schematic plan views of
[0146] In particular,
[0147] By moistening in which, for example, water vapor or another suitable fluid is applied to the corresponding regions of the packaging blank 10 via a vaporizing device, the material of which the packaging blank 10 consists can be softened at least regionally and thus made more flexible. In particular, the edge regions 16 which border the through-openings 14 for the articles 12 or cans 22 are thereby moistened in a targeted manner.
[0148] The fact that the pre-treated through-openings 14v can be at least slightly enlarged by such a pre-treatment step is illustrated by the changed diameter d14v of the thus pre-treated through-openings 14v, as shown in
[0149] The packaging blank 10v with the edge regions 16v softened in this way (see
[0150] Furthermore, a drying step can subsequently be provided in which the moistened edge regions 16v of the pre-treated packaging blank 10v applied to the articles 12 or cans 22 are dried by a suitable drying device, for example by drying air or the like. During drying, the edge regions 16 regain their original stability in accordance with the material properties of the packaging blank 10 so that the packaging blank 10 can be thereby fixed more firmly to the articles 12 or cans 22 and fits there more tightly (see
[0151] If the packaging blank 10 consists, for example, of a thermoelastic or thermoplastic material, then by regional heating, in particular by heating the edge regions 16 bordering the through-openings 14, the elastic properties in these heated regions can be increased. After the packaging blank 10v with appropriately pre-treated, in particular heated, edge regions 16e of the through-openings 14 (see
[0152] The schematic side view of
[0153] Each of these expansion dies 44, so designated here, is equipped with a number of expansion tools 46 which corresponds to the number of through-openings 14 in each packaging blank 10 to be pre-treated. The arrangement of the expansion tools 46 within the expansion die 44 must also correspond to the arrangement of the through-openings 14 in the packaging blank 10. Thus, the expansion tools 46 are in a relative arrangement that corresponds to the arrangement of the articles 12 or cans 22 in the finished packaging unit 18.
[0154] In the present case, the expansion tools 46 of the expansion die can, for example, each be formed by expansion cones 48, so designated here. The at least one gripper head 40, which removes the packaging blanks 10 from the magazine 42 and transfers them to the pre-treatment module 6, can be formed for example by a vacuum unit 50 or the like.
[0155] Each individual packaging blank 10 that is located on the vacuum unit 50 of the gripper head 40 is pressed onto the expansion cones 48 or is slipped over the expansion cones 48 by the gripper head 40 so that in each instance, an expansion cone 48 protrudes through a through-opening 14 of the packaging blank 10.
[0156] The packaging blank 10 is pressed downwards on the expansion cones 48 at least far enough that the edge regions 16 of the through-openings 14 are expanded by the downwardly widening cross-section of the expansion cones 48, whereby the diameter of the through-openings 14 is increased at least slightly. The packaging blank 10v pre-treated in this way is then conveyed to the downstream packaging module 8 by the gripper head 40 still holding the packaging blank 10v and applied to a waiting article grouping 20.
[0157] Due to the slope or conical shape of the expansion cones 48 with their upwardly directed tips, the packaging blank 10 is centered and precisely positioned or aligned. Optionally, it can be provided here that the packaging blank 10 is released at least briefly from the gripper head 40 for the centering. The pre-treated packaging blank 10v can then be picked up precisely by the gripper head 40 and placed on a corresponding combination of articles 12 or cans 22, i.e. on an article grouping 20, and secured to them by pressing down.
[0158] The schematic side view of
[0159] The remaining components of the second embodiment variant of the packaging apparatus 2 shown in
[0160] Following the application of the packaging blank 10v to the expansion cones 48 of the expansion tool 46, the packaging blank 10v pre-treated in this way is picked up by a further gripper head 56, which can also be configured as a vacuum suction device 58, for example, and further conveyed from the pre-treatment module 6 to the downstream packaging module 8.
[0161] It should be noted at this point that, selectively, a plurality of expansion cones 48 arranged regularly or in an expansion die 44 can be inserted as combined modules not only together into the packaging machine 2, or into its pre-treatment module 6, and removed from there as required, which can be useful for example when changing products and processing packaging blanks 10 with changed dimensions or spacings of the through-openings 14 and/or changed diameters of the through-openings 14 or also processing packaging blanks 10 with a different number of through-openings 14 per packaging blank 10, etc.
[0162] The option of a mechanical exchange of a plurality of expansion cones 48 or an expansion die 44 with a plurality of regularly arranged expansion cones 48 will be examined in more detail with reference to the following
[0163] The schematic representations of
[0164] Thus, the schematic representation of
[0165] Since the transport direction or conveying direction of the horizontal conveyor device 60 points vertically into the plane of the drawing or out of it, it is not separately indicated in
[0166] The pre-treatment module 6 of the packaging apparatus 2 according to
[0167] In the immediate vicinity of the second pre-breaking station 64, there is a second magazine 68 for a second variant of packaging blanks 10 which have not yet been pre-treated and whose through-openings can each be punched there in a second arrangement, wherein the spacings and/or size of the through-openings of the packaging blanks 10 of the first magazine 66 can differ from the spacings and/or the sizes of the through-openings of the packaging blanks 10 of the second magazine 68 so that the packaging blanks 10 of the first magazine 66 which have not yet been treated are not suitable for being pre-treated with an expansion die 44 which is matched to the spacings and/or sizes of the packaging blanks 10 of the second magazine 68.
[0168] In order to remove the respective packaging blanks 10 from one of the two magazines 66 or 68 and to feed them to the pre-breaking station 62 or 64 located in the vicinity thereof, in the first embodiment variant of the packaging apparatus 2 shown in
[0169] In the illustration in
[0170] The second expansion die 44b located at the second pre-breaking station 64 is not required in this process phase, nor is the entire second pre-breaking station 64 as well as its second magazine 68 with the packaging blanks 10 located there so that the gripper head 40 of the handling robot 70 is shown in broken lines. This serves to clarify that the first handling robot 70 is preferably constructed and configured such that it can reach both pre-breaking stations 62 and 64 of the pre-treatment module 6 in the same way and selects the pre-breaking station 62 or 64 whose expansion die 44a or 44b is currently required for the article groupings 20 to be equipped with pre-treated packaging blanks 10v.
[0171] Even if this is not clearly evident from the schematic representation in
[0172] Under certain circumstances, it may be useful to make the gripper head 40 interchangeable and to have a tool change magazine available for this purpose, which can be located within the range of the pivot arm 72 of the handling robot 70. However, such a tool change magazine is not shown in
[0173] The schematic representation of
[0174] In addition,
[0175] The optional optical sensor device 78 or camera 80 also expediently supplies its image signals 82 to the control center 74 in which the appropriate image analysis can be located in order to obtain the desired or required information on the condition of the finished packaging units from the image signals 82.
[0176] In addition, the control center 74 can optionally be connected to an external data storage device 84 which can be formed for example by a data cloud 86. The data 88 exchanged between the external data storage device 84 or the data cloud 86 with the control center 74 are also indicated by a double arrow, which is intended to characterize the bidirectionality of the data exchange.
[0177] In addition, the control center 74 can expediently be coupled to the feed device 4 as well as to the pre-treatment module 6 which however is not clearly illustrated in the representation in
[0178] Furthermore, the schematic representation in
[0179] The pre-treatment module 6 of the packaging apparatus 2 according to
[0180] In order to remove the respective packaging blanks 10 from one of the two magazines 66 or 68 and to feed them to the pre-breaking station 62 or 64 located in their vicinity, in the second embodiment variant of the packaging apparatus 2 shown in
[0181] Each of the two handling robots 88 and 90, i.e. the second and the third handling robot 88 and 90, has a pivot arm 72 preferably movable with multiple axes, which arm is equipped with a gripper head 40. Using the respective gripper heads 40, the packaging blanks 10 can be removed from the magazines 66 and 68 and fed to the required pre-breaking station 62 or 64.
[0182] After pre-treatment at one of the pre-breaking stations 62 or 64, the pre-treated packaging blanks 10v are preferably placed by the active handling robot 88 or 90, i.e. by the second handling robot 88 or the third handling robot 90, onto the article grouping 20 provided on the horizontal conveyor device 60 of the feed device 4 in order to form the packaging units 18 in this way, as has already been described in detail above. Since the range of the pivot arms 72 of the handling robots 88 and 90 shown in
[0183] In the representation in
[0184] In addition, the gripper head 40 guided on the pivot arm 72 of the third handling robot 90 with the packaging blank 10 or 10v picked up there is located at the second pre-breaking station 64 shown on the right and presses the packaging blank 10 onto the upwardly conically tapering expansion tools 46 of the second expansion die 44b of the second pre-breaking station 64. As a result, the through-openings of the packaging blank 10 are expanded, also in the desired manner, by the expansion tools 46, formed by expansion cones 48, of the second expansion die 44a so that the packaging blank 10v pre-treated in this way can selectively be placed on the article grouping 20.
[0185] However, only one of the two handling robots 88 or 90 is active at any one time, while the other remains inactive, which depends on the packaging blanks 10 required in each instance, which can be used to equip the article groupings 20 conveyed and held ready on the feed device 4.
[0186] As already explained above on the basis of
[0187]
[0188] The optional optical sensor device 78 shown in
[0189] In addition, the control center 74 can optionally be connected to an external data storage device 84, which can be formed for example by a data cloud 86. The data 88 exchanged between the external data storage device 84 or the data cloud 86 with the control center 74 are also indicated by a double arrow, which is intended to characterize the bidirectionality of the data exchange.
[0190] Again, the control center 74 can expediently be coupled to the feed device 4 as well as to the pre-treatment module 6, which however is not clearly illustrated in the representation in
[0191] In addition, the schematic representation in
[0192] The pre-treatment module 6 of the packaging apparatus 2 according to
[0193] In order to remove the respective packaging blanks 10 from one of the two magazines 66 or 68 and to feed them to the pre-breaking station 62 or 64 located in their vicinity, in the third embodiment variant of the packaging apparatus 2 shown in
[0194] Each of the two handling robots 88 and 90, i.e. the second and the third handling robot 88 and 90, has a pivot arm 72 preferably movable with multiple axes, which arm is equipped with a gripper head 40. Using the respective gripper heads 40, the packaging blanks 10 can be removed from the magazines 66 and 68 and fed to the required pre-breaking station 62 or 64.
[0195] However, after pre-treatment has taken place at one of the pre-breaking stations 62 or 64, the pre-treated packaging blanks 10v are not handled by one of the two handling robots 88 or 90 located there, but rather are each taken by the first handling robot 70 and placed on the article grouping 20 provided on the horizontal conveyor device 60 of the feed device 4 in order to form the packaging units 18 in this way, as has already been described in detail above. In the third exemplary embodiment, the first handling robot 70, which has a corresponding range of its pivot arm 72, is to be exclusively responsible for this process, while the second and third handling robots 88 and 90 are each to be exclusively responsible for handling the packaging blanks between the respective magazines 66 or 68 and the pre-breaking stations 62 or 64.
[0196] In the illustration of
[0197] In addition, the gripper head 40 guided on the pivot arm 72 of the third handling robot 90 with the packaging blank 10 or 10v picked up there is located at the second pre-breaking station 64 shown on the right and presses the packaging blank 10 onto the upwardly conically tapering expansion tools 46 of the second expansion die 44b of the second pre-breaking station 64. As a result, the through-openings of the packaging blank 10 are expanded, also in the desired manner, by the expansion tools 46, formed by expansion cones 48, of the second expansion die 44a, so that the packaging blank 10v pre-treated in this way can selectively be placed on the article grouping 20.
[0198] The gripper head 40 of the first handling robot 70 can optionally be equipped with suction devices which can engage in the manner of a comb or rake between the handling devices of the gripper head 40 of the second handling robot 88.
[0199] As already explained above, it is again expedient that only one of the two handling robots 88 or 90 is active at any one time, while the other remains inactive, which depends on the required packaging blanks 10, which can be used to equip the article groupings 20 conveyed and held ready on the feed device 4.
[0200] As already explained above on the basis of
[0201]
[0202] The optional optical sensor device 78 also shown in
[0203] In addition, the control center 74 can optionally be connected to an external data storage device 84, which can be formed for example by a data cloud 86. The data 88 exchanged between the external data storage device 84 or the data cloud 86 with the control center 74 are also indicated by a double arrow, which is intended to characterize the bidirectionality of the data exchange.
[0204] The external data storage device 84, which can be formed for example by a data cloud 86, can be used to feed in and temporarily store numerous data such as the measured and/or specifiable angles during the deformation of the tabs and/or the measured and/or predeterminable force values for the motors used for pressing the packaging blanks onto the article groupings 20, wherein the type of bundle being processed can also be taken into account.
[0205] Further relevant data can be stored there and made available to the control center 74, such as information about the manufacturers and/or the materials and/or material thicknesses of the utilized packaging blanks, since this information can be used to obtain and derive useful setting values, threshold and target values for the packaging apparatus 2 as well as for other system components.
[0206] In addition, the principles of machine learning can be taken into account for all of these data exchanged between the control center 74 and the data storage device 84, in particular with the additional use of artificial intelligence.
[0207] Again, the control center 74 can expediently be coupled to the feed device 4 and to the pre-treatment module 6, which however is not illustrated in
[0208]
[0209] In this embodiment variant of the first pre-breaking station 62, the second handling robot 88 has two different magazines 66 and 92 available, namely the first magazine 66 which contains larger packaging blanks 10, as well as a third magazine 92 arranged near the first magazine 66 which holds smaller packaging blanks 10 for removal by the second handling robot 88. The larger packaging blanks 10 located in the first magazine 66 can be removed when appropriately dimensioned or configured article groupings 20 are to be equipped with them, which applies accordingly to the smaller packaging blanks 10 in the third magazine 92.
[0210] The first pre-breaking station 62 is modified compared to the variant of the first pre-breaking station 62 shown in
[0211]
[0212] In the process phase according to
[0213] In contrast, the third magazine 92 is inactive in the shown process phase, as is the third expansion die 44c whose expansion cones 48 point downwards without any function and cannot be reached in this way by the gripper head 40 of the second handling robot 88.
[0214] In contrast,
[0215] In the process phase according to
[0216] As
[0217] In contrast, the first magazine 66 is inactive in the process phase shown in
[0218]
[0219] Thus,
[0220] Furthermore,
[0221] A fourth expansion die 44c with six expansion cones 48 pointing to the right, which are spaced closer together than in the other three variants 44a, 44b and 44c, lies opposite the third expansion die 44c so that by rotating the carrier element 94 by 180, it is possible to select between these two expansion dies 44c and 44d.
[0222] The arrangements and dimensions of the four expansion dies 44a, 44b, 44c and 44d shown here are to be understood merely as examples, as is the respective number of visible expansion tools 46. The representation is basically intended to illustrate that exchangeable tools are conceivable which can be activated or deactivated as required in order to make the pre-breaking stations 62 and/or 64 more versatile to use.
[0223] The schematic representation of
[0224] The first handling robot 70 is assigned a first tool change magazine 96 which it can reach with its pivot arm 72 and in which various tools 100 can be kept ready which can be coupled in an automated or semi-automated manner to the gripper head 40 in order for example to be able to reliably grasp and handle differently dimensioned packaging blanks 10.
[0225] Such a tool change magazine can also be assigned to the second handling robot 88 that is designated here as the second tool change magazine 98. This second tool change magazine 98 must also be accessible by the pivot arm 72 of the second handling robot 88 so that the tools 100 held there can be coupled in an automated or semi-automated manner to the gripper head 40 of the second handling robot 88. This can also ensure that differently dimensioned packaging blanks 10, which the second handling robot 88 removes for example from the first magazine 66 or from the third magazine 92, can be reliably gripped and handled by the different tools 100.
[0226] With regard to the other components and functional elements that can be seen in
[0227] The two schematic plan views of
[0228] In this regard,
[0229] In the fourth and fifth exemplary embodiments shown in
[0230] The pre-treatment module 6 of the packaging apparatus 2 according to
[0231] In the immediate vicinity of the second pre-breaking station 64, there is located the second magazine 68 for a second variant of packaging blanks 10 which have not yet been pre-treated and whose through-openings can each be punched there in a second arrangement (also not shown here), wherein the spacings and/or size of the through-openings of the packaging blanks 10 of the first magazine 66 can differ from the spacings and/or the sizes of the through-openings of the packaging blanks 10 of the second magazine 68, so that the packaging blanks 10 of the first magazine 66 which have not yet been treated are not suitable for being pre-treated with an expansion die 44 which is matched to the spacings and/or sizes of the packaging blanks 10 of the second magazine 68, and vice versa.
[0232] In order to remove the packaging blanks 10 from the first magazine 66 of the first pre-breaking station 62 and to feed them to the first expansion die 44a located in the vicinity thereof, in the fourth embodiment variant of the packaging apparatus 2 shown in
[0233] After pre-treatment in the first pre-breaking station 62, the pre-treated packaging blanks 10v can be placed onto the article grouping 20 provided on the horizontal conveyor 60 of the feed device 4 by the first handling robot 70 which is located in the vicinity of the horizontal conveyor 60 and in this case accesses the first pre-breaking station 62, in order to form the packaging units 18 in this way, as has already been described in detail above.
[0234] If the article grouping 20 transported on the horizontal conveyor 60 in the conveying direction 102 has a different configuration, it may be necessary to access the differently configured packaging blanks 10 from the second magazine 68 and thus to use the second pre-breaking station 64 as a whole.
[0235] In order to remove the packaging blanks 10 suitable for this purpose from the second magazine 68 of the second pre-breaking station 64 and to feed them to the second expansion die 44a located in the vicinity thereof, in the fourth embodiment variant of the packaging apparatus 2 shown in
[0236] After pre-treatment in the second pre-breaking station 64, the appropriately pre-treated packaging blanks 10v can be placed onto the article grouping 20 provided on the horizontal conveyor device 60 of the feed device 4 by the first handling robot 70 accessing the second pre-breaking station 64 in order to thus form the corresponding packaging units 18.
[0237] Thus, the fourth embodiment variant of the packaging apparatus 2 according to the invention shown in
[0238] Further expansion dies 44c and/or 44d, which are not assigned to the two pre-breaking stations 62 and/or 64 here, i.e. in particular third and/or fourth expansion dies 44c and/or 44d, can be used selectively according to the above description (see
[0239] Furthermore, the pre-treatment module 6 of the packaging apparatus 2 according to
[0240] In order to remove the packaging blanks 10 from the third magazine 106 of the third pre-breaking station 106 and to feed them to a third expansion die 44c located in the vicinity thereof, in the fourth embodiment variant of the packaging apparatus 2 shown in
[0241] After pre-treatment has taken place in the third pre-breaking station 104, the pre-treated packaging blanks 10v can in turn be placed onto the article grouping 20 provided on the horizontal conveyor 60 of the feed device 4 by the first handling robot 70, which is located near the horizontal conveyor 60 and in this case possibly also accesses the third pre-breaking station 104, in order to form the packaging units 18 in this way, as has already been described in detail above.
[0242] Fourth expansion dies 44d, not shown in detail here, can be used selectively according to the above description (see
[0243] It should be noted that each of the first, second and/or third pre-breaking stations 62, 64 and/or 104 shown in
[0244] In addition, the first handling robot 70 can optionally be assigned the first tool change magazine 96 illustrated in
[0245] The assignment of the tool change magazine 96, which is arranged in
[0246] In addition, the fifth embodiment variant of the packaging apparatus 2 will be considered below, which is illustrated by the schematic plan view of
[0247] In the fourth and fifth exemplary embodiments shown in
[0248] The pre-treatment module 6 of the packaging apparatus 2 according to
[0249] In the immediate vicinity of the second pre-breaking station 64, there is located the second magazine 68 for a second variant of packaging blanks 10 which have not yet been pre-treated and whose through-openings can each be punched there in a second arrangement (also not shown here), wherein the spacings and/or size of the through-openings of the packaging blanks 10 of the first magazine 66 can differ from the spacings and/or the sizes of the through-openings of the packaging blanks 10 of the second magazine 68 so that the packaging blanks 10 of the first magazine 66 which have not yet been treated are not suitable for being pre-treated with an expansion die 44 which is matched to the spacings and/or sizes of the packaging blanks 10 of the second magazine 68, and vice versa.
[0250] In order to remove the packaging blanks 10 from the first magazine 66 of the first pre-breaking station 62 and to feed them to the first expansion die 44a located in the vicinity thereof, in the fifth embodiment variant of the packaging apparatus 2 shown in
[0251] The same second handling robot 88 is also provided and positioned accordingly to remove the packaging blanks 10 from the second magazine 68 of the second pre-breaking station 64 and to feed them to the second expansion die 44b located in the vicinity thereof. In order to be able to reach both pre-breaking stations 62 and 64 and both expansion dies 44a and 44b as well as the two magazines 66 and 68 equally, it is preferably provided in the fifth embodiment variant of the packaging apparatus 2 shown in
[0252] After pre-treatment has taken place in the first pre-breaking station 62 or in the second pre-breaking station 64, the pre-treated packaging blanks 10v can be placed on the article grouping 20 provided on the horizontal conveyor 60 of the feed device 4 by the third handling robot 90, which is located in the vicinity of the horizontal conveyor 60 and in this case accesses both the first pre-breaking station 62 and the second pre-breaking station 64, in order to form the packaging units 18 in this way, as has already been described in detail above.
[0253] Thus, in the fifth embodiment variant of the packaging machine according to
[0254] Which of the two pre-breaking stations 62 or 64 is accessed depends in each instance on the article grouping 20 currently being transported on the horizontal conveyor 60 in the conveying direction 102 as well as on its configuration.
[0255] Further expansion dies 44c and/or 44d, which are not assigned to the two pre-breaking stations 62 and/or 64 here, i.e. in particular third and/or fourth expansion dies 44c and/or 44d, can be used selectively according to the above description (see
[0256] In addition, the second handling robot 88 can optionally be assigned the first tool change magazine 96 illustrated in
[0257] In addition, the third handling robot 90 can optionally also be assigned the second tool change magazine 98 shown in
[0258] Both the functional and spatial assignment of the first tool change magazine 96, arranged in
[0259] It should be noted at this point that the optional equipment of the packaging apparatus 2 according to
[0260] As already explained above, the optional optical sensor device 78 or camera 80 delivers its image signals 82 in particular to the control center 74 in which the image analysis suitable for this purpose can be located in order to obtain the desired or required information about the condition of the finished packaging units from the image signals 82 (see
[0261] In addition, the control center 74 (not shown in
[0262] The invention has been described with reference to a preferred embodiment. However, it is conceivable for a person skilled in the art that modifications or changes can be made to the invention without departing from the scope of protection of the following claims.
List of Reference Signs
[0263] 2 packaging apparatus [0264] 4 feed apparatus [0265] 6 pre-treatment module, apparatus for pre-treatment of packaging blanks [0266] 8 packaging module [0267] 10 packaging blank [0268] 12 article [0269] 14 through-opening [0270] 14v pre-treated through-opening [0271] 16 edge region (of the through-opening) [0272] 16v pre-treated edge region [0273] 16e heated edge region [0274] 18 packaging unit, bundle [0275] 20 Article grouping, article compilation [0276] 22 can, beverage can [0277] 24 lid rim [0278] 26 tapering, constriction [0279] 28 shell surface [0280] 30 closure, can closure [0281] 32 fixing tabs [0282] 34 radial incision, radial incisions [0283] 36 narrow incision, narrow incisions [0284] 38 sub-regions [0285] 40 gripper head [0286] 42 magazine [0287] 44 expansion die [0288] 44a first expansion die [0289] 44b second expansion die [0290] 44c third expansion die [0291] 44c fourth expansion die [0292] 46 expansion tool [0293] 48 expansion cone [0294] 50 vacuum unit [0295] 52 tool [0296] 54 press punch [0297] 56 additional gripper head [0298] 58 vacuum unit [0299] 60 horizontal conveyor device [0300] 62 first pre-breaking station [0301] 64 second pre-breaking station [0302] 66 first magazine [0303] 68 second magazine [0304] 70 first handling robot [0305] 72 pivot arm, movable pivot arm [0306] 74 control center [0307] 76 control signals [0308] 78 optical sensor device [0309] 80 camera [0310] 82 image signals [0311] 84 Data storage facility [0312] 86 data cloud [0313] 88 second handling robot [0314] 90 third handling robot [0315] 92 third magazine [0316] 94 Support element [0317] 96 first tool change magazine [0318] 98 second tool change magazine [0319] 100 tools [0320] 102 conveying direction [0321] 104 third pre-breaking station [0322] 106 third magazine [0323] 108 fourth handling robot [0324] F application force, joining force [0325] d14 mean diameter (of the through-opening) [0326] d14v mean diameter of the pre-treated through-opening