TRIAL PATELLA COMPONENT KIT
20260013992 ยท 2026-01-15
Inventors
Cpc classification
A61F2/4657
HUMAN NECESSITIES
A61F2002/30616
HUMAN NECESSITIES
International classification
Abstract
A kit for use in knee replacement surgery includes a trial patella component and a patella implant component. The trial patella component includes a backing plate having a backing surface for positioning against a patient's patella, and at least one sensor which can generate a signal corresponding to the compressive load applied to the trial patella component, and a first bearing plate which can be fitted to the backing plate and which, when fitted to the backing plate, provides a bearing surface for articulation against a bearing surface on the patient's femur. The patella implant component has a backing surface for fixation to a patient's patella instead of the backing surface of the trial patella component, and a bearing surface for articulation against a femoral bearing surface. The thickness of the patella implant component is greater than the thickness of the trial patella component when the first bearing plate is fitted to the backing plate, the difference between the said thicknesses being at least about 1 mm.
Claims
1. A kit for use in knee replacement surgery, which comprises: a trial patella component comprising: a backing plate having a backing surface for positioning against a patient's patella, and at least one sensor which can generate a signal corresponding to the compressive load applied to the trial patella component, and a first bearing plate which can be fitted to the backing plate and which, when fitted to the backing plate, provides a bearing surface for articulation against a bearing surface on the patient's femur, a patella implant component having a backing surface for fixation to a patient's patella instead of the backing surface of the trial patella component, and a bearing surface for articulation against a femoral bearing surface, in which the thickness of the patella implant component is greater than the thickness of the trial patella component when the first bearing plate is fitted to the backing plate, the difference between the said thicknesses being at least about 1 mm.
2. A kit as claimed in claim 1, in which the difference between the thickness of the patella implant component and the thickness of the trial patella component which is provided by the backing plate and the first bearing plate is at least about 3 mm.
3. A kit as claimed in claim 1, including a differential thickness bearing plate which can be fitted to the backing plate instead of the first bearing plate and which, when fitted to the backing plate, provides a bearing surface for articulation with a bearing surface on the patient's femur, in which the thickness of the differential thickness bearing plate is less than the thickness of the first bearing plate.
4. A kit as claimed in claim 1, including a differential inclination bearing plate which can be fitted to the backing plate instead of the first bearing plate and which, when fitted to the backing plate, provides a bearing surface for articulation against a bearing surface on the patient's femur, in which the difference in thickness between first and second opposite edges of the first bearing plate is different from the difference in thickness between corresponding first and second edges of the differential inclination bearing plate.
5. A kit as claimed in claim 1, which includes a first shim which can be fitted between the backing plate and the first bearing plate.
6. A kit as claimed in claim 5, which includes a second shim which can be fitted between the backing plate and the first bearing plate instead of or in addition to the first shim.
7. A kit as claimed in claim 6, in which the thickness of the second shim is different from the thickness of the first shim.
8. A kit as claimed in claim 6, in which the difference in thickness between the medial and lateral edges of the first shim is different from the difference in thickness between the medial and lateral edges of the second shim.
9. A kit as claimed in claim 1, in which the thickness of the trial patella component which is provided by the backing plate and the first bearing plate is not more than about 6 mm.
10. A kit as claimed in claim 1, in which the thickness of the patella implant component is at least about 7 mm.
11. A kit as claimed in claim 1, in which the trial patella component has a handle which extends outwardly from a patient's joint when the trial patella component is positioned with the bearing surface of the first bearing plate in contact with a bearing surface on the patient's femur.
12. A kit as claimed in claim 1, which includes a cutting guide having a support surface which can be engaged by a cutting instrument, and a mount which is configured to locate the cutting guide on a resected surface of the patella so that the cutting instrument is located relative to the resected surface of the patella when it engages the support surface to perform a secondary resection.
13. A kit as claimed in claim 12, in which the cutting guide includes a clamp for fastening the cutting guide to the patella with the mount located on a resected surface of the patella.
14. A kit as claimed in claim 12, which includes a cutting instrument having a cutting head for cutting the patella on a selected resection plane.
15. A kit as claimed in claim 1, which includes a patella implant trial component for temporary fixation to a patient's patella and for articulation against a femoral bearing surface, the thickness of the patella implant trial component corresponding generally to the thickness of the patella implant component.
16. A kit as claimed in claim 1, in which the backing plate has at least one pin which can penetrate a prepared surface of a patient's patella to locate the backing plate on the patella.
17. A kit as claimed in claim 1, in which the backing plate and the first bearing plate comprise co-operating means to removably fix the backing plate on the bearing plate during use.
18. A kit as claimed in claim 17 in which the surface of the first bearing plate which contacts the backing plate, and the surface of the backing plate which is contacted by the first bearing plate have mating spigot and socket features for locating the first bearing plate on the backing plate, optionally in which the spigot is provided on the backing plate, and/or in which the spigot is wider towards its free end than at its opposite root end.
19. A kit as claimed in claim 17, wherein the backing plate comprises one or more locating pins extending vertically from the surface of the backing plate that faces away from the patella in use, and the first bearing plate comprises corresponding bores for sliding over the one or more locating pins to locate the bearing plate or shim on the backing plate.
20. A kit as claimed in claim 17, wherein any additional bearing plates and/or shims also comprise complementary means to permit removable fixing to the backing plate.
21. A kit as claimed in claim 1, in which the backing plate has at least two sensors which are spaced apart along the superior-inferior axis and/or in which the backing plate has at least two sensors which are spaced apart along the medial-lateral axis.
Description
INTRODUCTION TO THE DRAWINGS
[0082] The invention is described below by way of example with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0100] Referring to the drawings,
[0101] The bearing plate 6 has a bearing surface 14 which is contoured for articulation with a bearing surface on a patient's femur. The bearing surface on the femur can be the surface of the patient's natural femur. The bearing surface on the femur can be the surface of a primary femoral implant component which is to be replaced in a revision procedure (in which an already implanted knee joint prosthesis is replaced by a revision prosthesis, for example because of wear or loosening of one or more components of the already implanted prosthesis). The bearing surface on the femur can be the surface of a trial femoral component which is to be replaced by a femoral implant component.
[0102] The bearing plate 6 has three protrusions 16 on the surface which is opposite to the bearing surface 14, which are aligned with respective flex panels on the backing plate.
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[0108] The kit includes a patella implant component, and optionally also a patella implant trial component. The designs of these components will closely follow those of existing components. The kit of the invention provides the trial patella component which enables appropriate preparation of a patient's patella to allow use of patella components of existing designs.
[0109] The invention has been assessed using bearing plate components of a trial patella component. The bearing plate shown in at least
TABLE-US-00001 PROPERTY TEST METHOD VALUE Colour White Sintered density ASTM D792 0.93 g .Math. cm.sup.3 Water absorption, 20EC, DIN EN ISO 62 0.5 0.2% 50% Relative Humidity Water absorption, 24 h 2.0 0.3% in boiling water E-Module (x-y plane) DIN EN ISO 527, 2000 200 MPa E-Module (z plane) test speed 1900 200 MPa Tensile strength (x-y) 10 mm .Math. min.sup.1 50 4 MPa Tensile strength (z) 42 5 MPa Elongation at break 11% 4%.sup. (x-y) Elongation at break (z) 4% 2%.sup. Vicat softening point ISO 306 163EC (50 C. .Math. h.sup.1 50N)
[0110] The invention has been assessed using various backing plate components. The backing plate shown in
TABLE-US-00002 Tensile Yield Strength Elongation Strength MPa 0.2% MPa % Hardness >930 MPa >860 MPa >10% 33 +/ 2 HBW
[0111] The embodiments shown in
[0112] It is estimated that the maximum load to which a patella is subjected throughout the range of motion of a knee in a typical patient is about 200 N. The backing plate is able to measure loads in excess of this, with deformation of the flexible panels in the backing plate in response to the compressive loads applied to the trial patella component through the bearing plate.
[0113] Suitable strain gauges for use in the backing plate are capable of measuring strain of up to 10% when a load of up to 200 N is applied to the flexible panels. Signals from the strain gauges can be processed using an appropriate analog to digital converter and an appropriate data processor. An analog to digital converter and a data processor from Friends-of-Fritzing eV have been used in testing.
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[0115] The trial patella component 50 comprises a backing plate 56 and a bearing plate 58. The backing plate is made from stainless steel and has a thickness of 1 mm. The bearing plate is formed from glass fibre reinforced nylon and has a planar surface for contacting the backing plate and an opposite bearing surface 60. The bearing surface has a ridge 62 which extends approximately in line with the patient's superior-inferior axis when the trial component is positioned in the patient's joint, extending generally parallel with the medial edge 64 of the plate (and also the lateral edge which is not visible in the drawing). The ridge defines a saddle point 66 at approximately its midpoint. The shape of the bearing surface of the bearing plate shown in
[0116] The backing plate has pins on the surface which faces towards the patella, and which can penetrate the surface of the patella to fix the trial patella component to the patella by preventing it from sliding on the patella. The pins are not visible in the drawing. The backing plate also incorporates force sensors.
[0117] The patella kit shown in
[0118] The kit also includes a shim 72 which can be positioned between the backing plate and a selected one of the bearing plates. The shim is formed from glass reinforced nylon, and is 3D printed. The shim has a thickness of 1 mm.
[0119] Each of the bearing plates and the shim has a pair of spaced apart bores 74 extending through it for receiving locating pins which extend from the backing plate. The pins are a sliding fit in the bores in the selected bearing plate, and the shim if used, and serve to locate the selected bearing plate and shim on the backing plate.
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[0121] The trial patella component 80 comprises a backing plate 86 and a bearing plate 88. The backing plate and the bearing plate are formed from the same materials as the corresponding components in
[0122] The patella kit shown in
[0123] The kit also includes first and second shims 100, 102 which can be positioned between the backing plate and a selected one of the bearing plates. The shims differ from one another in terms of their thicknesses. In a particular embodiment, each of the shims has a constant thickness across its area, the thicknesses being 1 mm, 2 mm and 3 mm respectively. Alternatively, the thickness of a shim might be greater at one edge compared with an opposite edge so that its thickness is tapered. Such a shim can be described as wedge-shaped. In the embodiment of
[0124] Each of the bearing plates and the shim has a pair of spaced apart bores 104 extending through it for receiving locating pins which extend from the backing plate. The pins are a sliding fit in the bores in the selected bearing plate, and the shim if used, and serve to locate the selected bearing plate and shim on the backing plate.
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[0126] The trial patella component includes a handle 140 which is fastened to the handle lobe 126 of the backing plate. The handle is formed from glass reinforced nylon and includes a chamber 142 having a port 144 for a cable. The chamber can contain connectors between conductors in a cable and the conductors in the sensor sheet. The handle can be gripped by a user of the component. The handle lobe might be truncated or omitted when it is desirable to make the component more compact. A handle might extend transversely without a limb which extends superiorly or inferiorly.
[0127] The trial patella component kit includes three bearing plates 150, 152, 154. The bearing face 156 of each of the bearing plates is an anatomic bearing surface, similar to that described above with reference to
[0128] The kit also includes three shims 158, 160, 162. The shims that are shown in
[0129] Each of the bearing plates has a pair of holes 164 formed in it in which the pins on the backing plate are a close fit to locate a selected one of the bearing plates on the backing plate. Each of the shims has a pair of holes 166 formed in it in which the pins on the backing plate are a close fit. One or more shims can be located on the backing plate, between it and a selected one of the bearing plates.
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[0131] Each of the bearing plates has pads 176 on its lower surface (opposite to its bearing surface). The positions of the pads correspond to the positions of the load sensors 130, 132, 134, 136 on the sensor sheet 128 so that the pads on a selected one of the bearing plates contact the load sensors when the plate is positioned on the sensor sheet.
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[0134] Each of the shims has pads 206 on one of its principal surfaces. The positions of the pads correspond to the positions of the load sensors 130, 132, 134, 136 on the sensor sheet 128 so that the pads on a selected one of the shims contact the load sensors when the shim is positioned on the sensor sheet.
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[0136] A trial patella component similar to the one shown in
[0137] The thickness of the trial patella component that is fitted to the patella immediately after the initial resection corresponds to the depth of the resection. Flexion of the knee with the trial patella component acting against the patient's native femur enables data to be obtained from the load sensors for loads applied to the patella which approximate to the loads that are likely to be experienced in the patient's native patella.
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[0139] The kit provided by the invention can be used in a surgical procedure as follows:
[0140] A first step in the procedure which involves the kit of the invention is a conservative resection of the patella. The trial patella component is then fitted to the resected patella with the backing plate pressed against the surface of the patella which is exposed by the resection and pins on the backing plate penetrating into the resected patella so as to fix the backing plate to the patella, by preventing it from sliding on the patella.
[0141] The thickness of the trial patella component, made up of the bearing plate and the backing plate, corresponds to the thickness of bone that is removed in the conservative resection.
[0142] The joint is then flexed with the bearing surface provided by the bearing plate of the trial patella component acting against the bearing surface of the patient's natural femur. The load to which the patella is subjected can be measured throughout the range of motion of the joint using the trial patella component.
[0143] The surgical procedure then involves locating the planes for resection of the patient's femur and tibia using conventional instrumentation, and fitting trial femoral and tibial components to the resected bones.
[0144] The joint is flexed with the trial femoral and tibial components in place, and with the bearing surface provided by the bearing plate of the trial patella component acting against the bearing surface provided by the trial femoral component. The load to which the patella is subjected can be measured throughout the range of motion of the joint using the trial patella component. The load to which the patella is subjected can be increased by substitution of the bearing plate component of the trial patella component by a bearing plate having a greater thickness. The load to which the patella is subjected can be reduced by substitution of the bearing plate component of the trial patella component by a bearing plate having a smaller thickness or having different thickness different between opposite edges. The substitution of the bearing plate component has the aim to achieve a desirable tension in the patient's quadriceps muscle throughout the range of motion of the joint, frequently as similar as possible to that in the quadriceps muscle at the start of the procedure. Features which it can be desirable to match include the absolute load sensed by each sensor, the difference in loads between pairs of sensors (for example between medial and lateral sensors), and the flexion angles at which peak load is sensed by one or more of the sensors. Bearing plates having thicknesses from 2 mm to 7 mm, and with differences in thickness between opposite edges of 1 mm or 2 mm, might be included in the kit for this purpose.
[0145] The total thickness of the trial patella component, with the selected bearing plate, allows the surgeon to determine the amount of patella tissue that should be removed in a second resection which creates the resection surface which a patella implant component can be fitted to, with the intention of ensuring that the total effective thickness of the patella with the trial patella component in place is the same as the total effective thickness of the patella with the patella implant component in place, taking into account the greater thickness of the patella implant component compared with the trial patella component with its selected bearing plate.
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[0148] The femur and tibia were then prepared for receiving femoral and tibial trials respectively by performing (a) a 9 mm distal femoral cut with a 5 degree varus valgus adjustment, (b) a 9 mm tibial resection with a 5 degree anterior slope, and (c) posterior femoral cuts using a size 5 cutting block, set in the neutral position.
[0149] The model knee was then flexed with the trial patella component in place, fitted with constant thickness bearing plates, of the type shown in
[0150] The model knee was then flexed with bearing plates whose thicknesses differ between the medial and lateral edges. The bearing plates were of the type shown in
[0151] It can be seen that there are similarities between the load variation graphs in
[0152] The nature of the two step resection that is intended when using the kit of the invention can be understood with reference to
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[0156] Following conventional knee replacement surgical procedures, the thickness of the patella implant component will be chosen so that it matches the thickness of the portion of the patella that is resected. The consequence of this, as shown in
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