RACKABLE GATE KIT
20260015886 ยท 2026-01-15
Inventors
- Christopher Michael Schneider (Linwood, NJ, US)
- Paige Barbara Moore (Absecon, NJ, US)
- Patrick Joseph Bertke (Mays Landing, NJ, US)
- Christopher Rolland Clark (Morristown, TN, US)
Cpc classification
International classification
Abstract
Kits for assembling rackable gates are provided. The kits comprise a pair of gate uprights, each gate upright comprising a tubular elongate member and a bracket. The tubular elongate member comprises apertures configured to accept a fence panel rail therethrough and into an elongate channel situated on an interior surface therein and configured to securely receive an end of the fence panel rail such that lateral and torsional movement of said fence panel rail is restricted. The bracket comprises a pair of bracket arms attached to an exterior surface of the tubular elongate member, each situated directly opposite the other with an aperture situated therebetween and configured to accommodate a fastener for fastening a fence panel rail thereto. Also provided are methods for assembling gates from such kits and gates assembled from such kits and by such methods.
Claims
1.-20. (canceled)
21. A method of assembling a rackable gate including a fence panel having a plurality of elongate rails, the method comprising: providing at least one gate upright comprising a tubular elongate member having one or more first apertures, providing a bracket proximal to at least one of the first apertures, the bracket comprising a base plate and a pair of bracket arms extending from the base plate; inserting first ends of the plurality of elongate rails through corresponding first apertures of a first gate upright of the pair of gates uprights; positioning at least one rail gripper between each of the pair of bracket arms of the first gate upright and the elongate rail situated therebetween; orienting the fence panel at a selected racking angle; and inserting a fastener through a second aperture of each bracket arm to secure the first gate upright to the fence panel at the selected racking angle.
22. The method of claim 21, wherein the first apertures are aligned along a length thereof.
23. The method of claim 21, wherein the tubular elongate member of the pair of gate uprights further comprises an elongate channel situated on an interior surface directly opposite the first apertures.
24. The method of claim 23, wherein upon inserting first ends the first ends are securely received in the elongate channel of the first gate upright.
25. The method of claim 21, wherein the positioning at least one rail gripper comprises positioning a first rail gripper and a second rail gripper.
26. The method of claim 25, further comprising positioning the elongate rail of the fence panel between the first rail gripper and the second rail gripper.
27. The method of claim 25, further comprising placing the first rail gripper and the second rail gripper on opposite sides of the elongate rail
28. The method of claim 27, wherein the first rail gripper and second rail gripper are between respective bracket arms and the elongate rail.
29. The method of claim 21, further comprising installing a fastener through the elongate rail of the fence panel.
30. The method of claim 21, further comprising inserting a U-channel block into at least one of the elongate rails located between the bracket arms and tightening the fastener
31. The method of claim 30, wherein the U-channel block is inserted into at least one of the elongate rails proximal to the at least one rail gripper.
32. The method of claim 30, with the U-channel block is configured to prevent deformation of the elongate rail during tightening of the fastener.
33. The method of claim 30, wherein the U-channel block is inserted into an inverted U-channel of at least one of the elongate rails.
34. The method of claim 21, wherein the selected racking angle is less than or equal to 10 degrees.
35. The method of claim 21, wherein the at least one rail gripper comprises at least one predrilled hole.
36. The method of claim 35, wherein the positioning the at least one rail gripper aligns the at least one pre-drilled hole with a second aperture of the corresponding bracket arm.
37. A rackable gate kit comprising: a fence panel having a plurality of elongate rails, each rail having a first end; at least one gate upright comprising a tubular elongate member, the tubular elongate member having one or more first apertures sized to receive at least one first ends of the plurality of elongate rails; a bracket disposed proximal to at least one of the first apertures, the bracket comprising a base plate and a pair of bracket arms extending from the base plate, each bracket arm including a second aperture; at least one rail gripper positioned between the pair of bracket arms and an elongate rail situated between the pair of bracket arms; and at least one fastener extending through the second aperture of each bracket arm and through the rail gripper to fixedly secure the elongate rail to the bracket, wherein the elongate rails extend through the first apertures and into the tubular elongate member, and wherein the elongate rails and the at least one gate upright are oriented at a selected racking angle.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The foregoing and other aspects of the embodiments disclosed herein are best understood from the following detailed description when read in connection with the accompanying drawings. For the purpose of illustrating the embodiments disclosed herein, there is shown in the drawings embodiments that are presently preferred, it being understood, however, that the embodiments disclosed herein are not limited to the specific instrumentalities disclosed. Included in the drawings are the following figures:
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DETAILED DESCRIPTION
[0028] While embodiments of the present invention are described herein by way of example using several illustrative drawings, those skilled in the art will recognize the present invention is not limited to the embodiments or drawings described. It should be understood the drawings and the detailed description thereto are not intended to limit the present invention to the particular form disclosed, but to the contrary, the present invention is to cover all modification, equivalents and alternatives falling within the spirit and scope of embodiments of the present invention as defined by the appended claims.
[0029] The headings used herein are for organizational purposes only and are not meant to be used to limit the scope of the description or the claims. As used throughout this application, the word may is used in a permissive sense (i.e., meaning having the potential to), rather than the mandatory sense (i.e., meaning must). Similarly, the words include, including, and includes mean including, but not limited to. To facilitate understanding, like reference numerals have been used, where possible, to designate like elements common to the figures.
[0030] The phrases at least one, one or more, and and/or are open-ended expressions that are both conjunctive and disjunctive in operation. For example, each of the expressions at least one of A, B and C, at least one of A, B, or C, one or more of A, B, and C, one or more of A, B, or C and A, B, and/or C means A alone, B alone, C alone, A and B together, A and C together, B and C together, or A, B and C together.
[0031] The term a or an entity refers to one or more of that entity. As such, the terms a (or an), one or more and at least one can be used interchangeably herein. It is also to be noted that the terms comprising, including, and having can be used interchangeably.
[0032] An aspect of the present invention are kits for assembling rackable gates. In accordance with embodiments of the present invention, these kits comprise a pair of gate uprights. Each gate upright comprises a tubular elongate member and a bracket. The tubular elongate member comprises a plurality of first apertures in alignment along its length. Each of the plurality of first apertures is configured to accept insertion of a fence panel rail therethrough and into an interior space of the tubular elongate member. The tubular elongate member further comprises an elongate channel situated on and extending a length of an interior surface of the tubular elongate member. The elongate channel is situated directly opposite the plurality of apertures and configured to securely receive an end of the inserted fence panel rail such that lateral and torsional movement of the fence panel rail is restricted when received therein. The bracket comprises a pair of bracket arms attached to an exterior surface of the tubular elongate member. Each of the pair of bracket arms are situated directly opposite the other with one of the first apertures situated therebetween. Each bracket arm comprises at least one second aperture configured to accommodate a fastener for fastening the inserted fence panel rail to the bracket.
[0033] Referring to
[0034] According to embodiments of the present invention, tubular elongate member 110 comprises a plurality of first apertures 130 aligned along its length, each of which is configured to accept insertion of a fence panel rail therethrough and into an interior space of tubular elongate member 110. Referring to
[0035] Referring to
[0036] Referring to
[0037] Gate uprights 100 of the rackable gate kits according to embodiments of the present invention may be fabricated according to any desired process known in the art. Referring to
[0038] In addition to a pair of gate uprights 100, the rackable gate kits according to embodiments of the present invention may further comprise one or more additional components. In certain embodiments, such components may be selected from group consisting of rail grippers, hinges, gate stops, latches, fasteners, U-channel blocks, and post tops, or any combination thereof. Such further components may be of any type, design, style, and/or configuration known in the art. Examples the hinges include, but are not limited to, butterfly hinges, spring hinges, and combinations thereof. In certain embodiments, the latches may be gravity latches. In certain embodiments, the post tops may have a pyramidal configuration. Examples of fasteners include, but are not limited to, those configured to secure a fence panel rail to bracket 120, such as bolt, washer, and nut (e.g. acorn nut) systems, and those configured to secure a fence panel rail to an interior surface of tubular elongate member 110, e.g. screws. Referring to
[0039] Another aspect of the present invention are methods of assembling a gate. In accordance with embodiments of the present invention, these methods comprise the following six steps.
[0040] In a step one, a fence panel comprising a plurality of vertical pickets and a plurality of elongate rails extending transverse to the vertical pickets is provided. Each elongate rail has a first end and a second end opposite the first end. In accordance with embodiments of the present invention, such fence panels may be any desired dimension. In certain embodiments, the fence panel may be up to 60 wide. In certain other embodiments, the fence panel may be up to 54 high. In certain embodiments, the fence panel may be straight.
[0041] In a step two, a rackable gate kit according to embodiments of the present invention is provided. Each gate upright 100 of the pair provided therein comprises at least as many first apertures 130 as the number of elongate rails of the fence panel provided in step one. Furthermore, the spacing between the first apertures 130 corresponds to the spacing between the elongate rails.
[0042] In a step three, a first gate upright 100 from the rackable gate kit is installed onto the first ends 190 of the elongate rails by inserting each first end 190 through a corresponding first aperture 130 such that each first end 190 is securely received into the elongate channel 160 of the first gate upright 100, as depicted in
[0043] In a step four, the first gate upright 100 may be secured to the fence panel by fastening the pair of bracket arms 140 of first gate upright 100 to an elongate rail situated therebetween with at least one fastener traversing one or more second apertures 150 of each bracket arm 140 and the fence panel rail.
[0044] In a step five, step three is essentially repeated to the other end of the fence gate panel. The second gate upright 100 from the rackable gate kit is installed onto the second ends 190 of the elongate rails by inserting each first end 190 through a corresponding first aperture 130 such that each first end 190 is securely received into the elongate channel 160 of the first gate upright 100, as depicted in
[0045] In a step six, step four is essentially repeated to the second gate upright 100 installed onto second ends 190 from step five. The second gate upright 100 may be secured to the fence panel by fastening the pair of bracket arms 140 of the second gate upright 100 to an elongate rail situated therebetween with a fastener traversing a second aperture 150 of each bracket arm 140 and the fence panel rail. Referring to
[0046] In certain embodiments, the configuration of the elongate rails of the fence panel comprises hollow, inverted U-channels. In such embodiments, tightening down of the installed fastener (e.g., the bolt, washer, and nut) may result in deformation of the elongate rail and/or bracket arms 140. While this may be avoided in certain embodiments where a vertical picket of the fence panel is located between bracket arms 140, in certain other embodiments such deformation may be prevented by installation of a U-channel block.
[0047] The method of assembling a gate in accordance with embodiments of the present invention may further comprise the step of securing each of the plurality of elongate rails to an interior surface of tubular elongate member 110 of each gate upright 100 by installing a fastener through each tubular elongate member 110 and into each elongate rail securely received into elongate channel 160.
[0048] Another aspect of the present invention are gates assembled from the racking gate kits and according to the methods in accordance with embodiments of the present invention.
[0049] The present invention, in various embodiments, configurations, and aspects, includes components, methods, processes, systems, and/or apparatus substantially as depicted and described herein, including various embodiments, sub-combinations, and subsets thereof. Those of skill in the art will understand how to make and use the present invention after understanding the present disclosure.
[0050] The present invention, in various embodiments, configurations, and aspects, includes providing devices and processes in the absence of items not depicted and/or described herein or in various embodiments, configurations, or aspects hereof, including in the absence of such items as may have been used in previous devices or processes, e.g., for improving performance, achieving ease, and/or reducing cost of implementation.
[0051] While the foregoing is directed to embodiments of the present disclosure, other and further embodiments of the present disclosure may be devised without departing from the basic scope thereof. It is understood that various embodiments described herein may be utilized in combination with any other embodiment described, without departing from the scope contained herein. Further, the foregoing description is not intended to be exhaustive or to limit the disclosure to the precise form disclosed.
[0052] Modifications and variations are possible in light of the above teachings or may be acquired from practice of the disclosure. Certain exemplary embodiments may be identified by use of an open-ended list that includes wording to indicate that the list items are representative of the embodiments and that the list is not intended to represent a closed list exclusive of further embodiments. Such wording may include e.g., etc., such as, for example, and so forth, and the like, etc., and other wording as will be apparent from the surrounding context.