Ceiling system
12529225 ยท 2026-01-20
Assignee
Inventors
Cpc classification
E04B9/34
FIXED CONSTRUCTIONS
E04B9/366
FIXED CONSTRUCTIONS
International classification
E04B9/00
FIXED CONSTRUCTIONS
Abstract
A ceiling system comprising a plurality of ceiling tiles each comprising a felt backer panel and a plurality of felt ceiling components mounted to the felt backer panel. The plurality of felt ceiling components arranged parallel to one another along a bottom surface of the felt backer panel. The plurality of ceiling tiles mounted to a ceiling hanger system so that each of the plurality of ceiling tiles encloses one of a plurality of grid openings.
Claims
1. A ceiling system comprising: a plurality of ceiling tiles comprising: a felt backer panel comprising: a top surface; a bottom surface opposite the top surface; a first side edge extending from the bottom surface to the top surface; and a second side edge extending from the bottom surface to the top surface, the second side edge opposite the first side edge; a plurality of felt slats mounted to the felt backer panel, each of the plurality of felt slats extending along the bottom surface of the felt backer panel from the first side edge of the felt backer panel to the second side edge of the felt backer panel, the plurality of felt slats extending substantially parallel to one another; and a ceiling hanger system comprising a plurality of ceiling hangers arranged in a rectilinear grid defining a plurality of grid openings and lying within a drop ceiling plane; and the plurality of ceiling tiles mounted to the ceiling hanger system so that for each of the plurality of ceiling tiles: (1) the felt backer panel is oriented parallel to the drop ceiling plane and encloses at least one of the plurality of grid openings; and (2) the felt backer panel is located below the drop ceiling plane and at least partially conceals bottom surfaces of the plurality of ceiling hangers.
2. The ceiling system of claim 1 further comprising: each of the plurality of ceiling tiles further comprising a plurality of hooks protruding from the top surface of the felt backer panel; and the plurality of ceiling tiles mounted to the ceiling hanger system through engagement of the plurality of hooks and the plurality of ceiling hangers.
3. The ceiling system of claim 2 wherein, for each of the plurality of ceiling tiles, the plurality of hooks are formed into tabs of the plurality of felt slats that protrude through openings in the backer panel.
4. The ceiling system of claim 2 wherein, for each of the plurality of ceiling tiles, the plurality of hooks comprise a first set of hooks located adjacent the first side edge of the felt backer panel and a second set of hooks located adjacent the second side edge of the felt backer panel.
5. The ceiling system of claim 1 wherein, for each of the plurality of ceiling tiles, each of the plurality of felt slats comprises a panel orthogonal to the bottom surface of the backer panel that extends from the first side edge of the felt backer panel to the second side edge of the felt backer panel.
6. The ceiling system of claim 1 wherein, for each of the plurality of ceiling tiles, each of the plurality of felt slats comprises a first side and a second side opposite the first side, the first side being flush with the first side edge of the felt backer panel and the second side being flush with the second side edge of the felt backer panel.
7. The ceiling system of claim 1 further comprising: for each of the plurality of ceiling tiles, the felt backer panel further comprising a plurality of openings extending from the top surface to the bottom surface; for each of the plurality of ceiling tiles, each of the felt slats comprising at least one protuberance protruding from a top side of the felt slat; and for each of the plurality of ceiling tiles, the plurality of felt slats mounted to the felt backer panel so that the protuberances of the plurality of felt slats extend into the plurality of openings of the felt back panel.
8. The ceiling system of claim 7 further comprising: for each of the plurality of ceiling tiles, the plurality of openings of the felt backer panel comprise a first set of openings and a second set of openings; for each of the plurality of ceiling tiles, each of the felt slats comprises first and second protuberances protruding from the top side of the felt slat; and for each of the plurality of ceiling tiles, the plurality of felt slats are mounted to the felt backer panel so that, for each of the felt slats, the first protuberance extends into one of the first openings and the second protuberance extends into one of the second openings.
9. The ceiling system of claim 8 wherein, for each of the plurality of ceiling tiles, the first set of openings are arranged in a first linear array and the plurality of second openings are arranged in a second linear array, the first and second linear arrays being spaced apart and parallel to one another, and wherein corresponding openings of the first and second linear arrays are aligned with one another to achieve the plurality of felt slats extending substantially parallel to one another.
10. The ceiling system according to claim 1 further comprising; the plurality of ceiling tiles mounted to the ceiling hanger system so that the felt slats of adjacent ones of the ceiling tiles are aligned with one another to collectively form a plurality of continuous linear elements when viewed from the floor.
11. The ceiling system of claim 1 further comprising: each of the plurality of ceiling tiles further comprising a first set of hooks protruding from the top surface of the backer panel and located adjacent the first side edge of the felt backer panel and a second set of hooks protruding from the top surface of the backer panel and located adjacent the second side edge of the felt backer panel; the plurality of ceiling tiles mounted to the ceiling hanger system through engagement of the plurality of hooks and the plurality of ceiling hangers; for each of the plurality of ceiling tiles, each of the plurality of felt slats comprises a panel orthogonal to the bottom surface of the backer panel that extends from the first side edge of the felt backer panel to the second side edge of the felt backer panel; for each of the plurality of ceiling tiles, the felt backer panel comprises a first set of openings arranged in a first linear array and a plurality of second openings arranged in a second linear array, the first and second linear arrays being spaced apart and parallel to one another; for each of the plurality of ceiling tiles, each of the felt slats comprises first and second protuberances protruding from a top side of the panel of the felt slat; and for each of the plurality of ceiling tiles, the plurality of felt slats are mounted to the felt backer panel so that, for each of the felt slats, the first protuberance extends into one of the first openings and the second protuberance extends into one of the second openings.
12. A ceiling system comprising: a plurality of ceiling tiles comprising: a felt backer panel comprising: a top surface; a bottom surface opposite the top surface; a first side edge; and a second side edge opposite the first side edge; a plurality of elongated linear ceiling components mounted to the felt backer panel, each of the plurality of elongated linear ceiling components formed of felt and extending along the bottom surface of the felt backer panel from the first side edge of the felt backer panel to the second side edge of the felt backer panel, the plurality of elongated linear ceiling components extending substantially parallel to one another in a spaced apart manner so that an elongated channel exists between adjacent ones of the plurality of elongated linear ceiling components; and a ceiling hanger system comprising a plurality of ceiling hangers arranged in a grid defining a plurality of grid openings; and the plurality of ceiling tiles mounted to the ceiling hanger system so that for each of the plurality of ceiling tiles the felt backer panel encloses at least one of the plurality of grid openings.
13. The ceiling system of claim 12 further comprising: for each of the plurality of ceiling tiles, the felt backer panel comprises a first set of openings arranged in a first linear array and a plurality of second openings arranged in a second linear array, the first and second linear arrays being spaced apart and parallel to one another; for each of the plurality of ceiling tiles, each of the elongated linear ceiling components comprises first and second protuberances protruding from a top side of the elongated linear ceiling component; and for each of the plurality of ceiling tiles, the plurality of elongated linear ceiling components are mounted to the felt backer panel so that, for each of the plurality of elongated linear ceiling components, the first protuberance extends into one of the first openings and the second protuberance extends into one of the second openings.
14. The ceiling system of claim 12 further comprising: each of the plurality of ceiling tiles further comprising a plurality of hooks protruding from the top surface of the felt backer panel; and the plurality of ceiling tiles mounted to the ceiling hanger system through engagement of the plurality of hooks and the plurality of ceiling hangers.
15. The ceiling system of claim 12 wherein, for each of the plurality of ceiling tiles, the plurality of hooks comprise a first set of hooks located adjacent the first side edge of the felt backer panel and a second set of hooks located adjacent the second side edge of the felt backer panel.
16. The ceiling system of claim 12 wherein, for each of the plurality of ceiling tiles, each of the plurality of elongated linear ceiling components comprises a panel orthogonal to the bottom surface of the backer panel that extends from the first side edge of the felt backer panel to the second side edge of the felt backer panel.
17. The ceiling system according to claim 12 further comprising; the plurality of ceiling tiles mounted to the ceiling hanger system so that the plurality of elongated linear ceiling components of adjacent ones of the ceiling tiles are aligned with one another to collectively form a plurality of continuous linear elements when viewed from the floor.
18. A ceiling system comprising: a plurality of ceiling tiles configured to be mounted to a ceiling hanger system by engaging a plurality of ceiling hangers of the ceiling hanger system, each of the plurality of ceiling tiles comprising: a felt backer panel comprising: a top surface; a bottom surface opposite the top surface; a first side edge; and a second side edge opposite the first side edge; a plurality of felt slats mounted to the felt backer panel, each of the plurality of felt slats extending along a slat axis from the first side edge of the felt backer panel to the second side edge of the felt backer panel, the plurality of felt slats protruding from the bottom surface of the felt backer panel and arranged substantially parallel to one another.
19. The ceiling system of claim 18 wherein each of the plurality of ceiling tiles further comprises: a plurality of hooks protruding from the top surface of the felt backer panel that are configured to engage the plurality of ceiling hangers so that the felt backer panel is supported below the plurality of ceiling hangers and at least partially conceals bottom surfaces of the plurality of ceiling hangers.
20. The ceiling system of claim 19 further comprising: for each of the plurality of ceiling tiles, the felt backer panel comprises a first set of openings arranged in a first linear array and a plurality of second openings arranged in a second linear array, the first and second linear arrays being spaced apart and parallel to one another; for each of the plurality of ceiling tiles, each of the felt planks comprises first and second protuberances protruding from a top side of the felt plank; and for each of the plurality of ceiling tiles, the plurality of felt slats are mounted to the felt backer panel so that, for each of the plurality of felt slats, the first protuberance extends into one of the first openings and the second protuberance extends into one of the second openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(18) As stated herein, the objective of the present disclosure is to provide an improved acoustic drop ceiling product, and an improved dynamic acoustic drop ceiling system, along with improved methods for installing the drop ceiling product on or into a drop ceiling hanger system or t-grid to create the dynamic acoustic drop ceiling system.
(19) Referring to the drawings, wherein like reference numerals refer to the same or similar features in the various views,
(20) The drop ceiling product generally has two straight sides 14 and a straight top side 16. The bottom side 18, which is seen from the floor when the drop ceiling product 10 or tile section 12 is installed in the ceiling, is either straight or has a curve. When multiple different shaped drop ceiling products 10 are installed in a backer panel (or installed directly onto the ceiling hangers) to create a tile section 12, an undulating image is formed when viewed from the floor.
(21) The drop ceiling product 10 is made from 9 mm thick PET Felt and comprises one or more installation slots 20, usually two, on the drop ceiling product 10 for installation purposes. Each installation slot 20 has a tapered edge 22 and a recess 24 such that when the drop ceiling product 10 is pushed up into the backer panel 26, the tapered edge 22 will deform and/or move around the backer panel 26 (or the t-grid) and then return to the original shape locked into the backer panel 26.
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(25) Tile C 12, on the other hand may have 16 identical drop ceiling products 10, and by combining the different tiles 12, which are made up of the different drop ceiling products 10, an undulating design can be created, and based on the spacing between each drop ceiling product 10, sprinkler systems and vents may not have to be extended.
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(28) Installed next to tile A 12 is tile B 12, also shown in
(29) Likewise, next to tile B 12 is tile C 12, as shown in
(30) Finally, next to tile C 12 is tile D 12, as shown in
(31) As also shown in
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(33) In an alternative embodiment, there can be four types of tile section 12 A, B, C and X to make up a drop ceiling system 100.
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(35) Each drop ceiling product 10 can have a component tag 44, which details which tile section 12 the product 10 is to be installed and where on that tile section 12. For example, the third drop ceiling product on the tile section A1 may have a component tag 44 that reads A1-3.
(36) Once all of the drop ceiling product 10 have been inserted into the backer panel 26, such that the installation slots 20 have pushed through the backer panel indents 42, the tile section 12 will look like
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(39) As described herein, the material used in the preferred embodiment is polyester felt and is 99% recycled. The ceiling baffles 10 in the preferred embodiment are 9 mm thick, with a standard size of 24 inches by 24 inches, and a maximum size of 24 inches by 48 inches, for 2 by 2 and 2 by 4 drop ceilings, respectively. The edge options are exposed felt, and maintenance includes occasional vacuuming to remove particulate matter and air-borne debris or dust. Compressed air can be used to dust off the material in difficult to reach areas and for large assemblies.
(40) The felt comes in numerous colors, including white, cream, light grey, light brown, brown, matte grey, charcoal, black, yellow, mango, orange, red, lavender, lime, green, light blue and dark blue. Of course, the ceiling baffles 10 can be manufactured in many other colors and the present disclosure is not limited to these specifications and colors, as these are merely the specifications and colors for the preferred embodiments and alternative embodiments.
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(43) Reference throughout the specification to various embodiments, some embodiments, one embodiment, or an embodiment, or the like, means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment. Thus, appearances of the phrases in various embodiments, in some embodiments, in one embodiment, or in an embodiment, or the like, in places throughout the specification are not necessarily all referring to the same embodiment.
(44) Further, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments. Thus, the particular features, structures, or characteristics illustrated or described in connection with one embodiment may be combined, in whole or in part, with the features structures, or characteristics of one or more other embodiments without limitation given that such combination is not illogical or non-functional. Although numerous embodiments of this invention have been described above with a certain degree of particularity, those skilled in the art could make numerous alterations to the disclosed embodiments without departing from the spirit or scope of this disclosure.
(45) All directional references (e.g., plus, minus, upper, lower, upward, downward, left, right, leftward, rightward, top, bottom, above, below, vertical, horizontal, clockwise, and counterclockwise) are only used for identification purposes to aid the reader's understanding of the present disclosure, and do not create limitations, particularly as to the position, orientation, or use of the any aspect of the disclosure.
(46) As used herein, the phrased configured to, configured for, and similar phrases indicate that the subject device, apparatus, or system is designed and/or constructed (e.g., through appropriate hardware, software, and/or components) to fulfill one or more specific object purposes, not that the subject device, apparatus, or system is merely capable of performing the object purpose. Joinder references (e.g., attached, coupled, connected, and the like) are to be construed broadly and may include intermediate members between a connection of elements and relative movement between elements. As such, joinder references do not necessarily infer that two elements are directly connected and in fixed relation to each other. It is intended that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative only and not limiting. Changes in detail or structure may be made without departing from the spirit of the invention as defined in the appended claims.
(47) Any patent, publication, or other disclosure material, in whole or in part, that is said to be incorporated by reference herein is incorporated herein only to the extent that the incorporated materials does not conflict with existing definitions, statements, or other disclosure material set forth in this disclosure. As such, and to the extent necessary, the disclosure as explicitly set forth herein supersedes any conflicting material incorporated herein by reference. Any material, or portion thereof, that is said to be incorporated by reference herein, but which conflicts with existing definitions, statements, or other disclosure material set forth herein will only be incorporated to the extent that no conflict arises between that incorporated material and the existing disclosure material.