Magnetic drive apparatus for translating rotational motion to nutational motion
12531464 ยท 2026-01-20
Assignee
Inventors
- Richard Wampler (Loomis, CA, US)
- David Lancisi (Folsom, CA, US)
- Robert Mastromattei (Granite Bay, CA, US)
Cpc classification
F04C9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
A61M60/253
HUMAN NECESSITIES
A61M60/178
HUMAN NECESSITIES
A61M60/196
HUMAN NECESSITIES
International classification
H02K41/06
ELECTRICITY
A61M60/178
HUMAN NECESSITIES
A61M60/196
HUMAN NECESSITIES
A61M60/253
HUMAN NECESSITIES
F04C15/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A magnetic driver generates a magnetic field that rotates about an axis and induces nutation in a disc with an array of magnets (wobble plate). The magnetic driver can be a drive disc with an array of magnets and rotated by a drive motor, or can be electromagnetic coils sequentially energized, to provide the rotating magnetic field. The wobble plate nutates about the axis of the rotating magnetic field but is constrained from rotating about the axis. The wobble plate can be enclosed in a pump housing where nutation of the wobble plate causes pumping of a fluid to occur, such as in an implanted Left Ventricular Assist Device (LVAD) or a Total Artificial Heart (TAH). Driven in reverse, an input pumping fluid may induce nutation of the wobble plate which in turn induces rotary motion of a drive disc that drives a generator or a motor/generator.
Claims
1. A magnetic coupler apparatus, comprising: (a) a magnetic driver configured to generate a rotating magnetic field about a central axis, wherein the rotating magnetic field comprises magnetic poles of alternating polarity; (b) a wobble plate having a plurality of magnetic poles positioned to oppose the magnetic poles on the magnetic driver, the wobble plate configured to nutate about said axis without rotating; (c) the wobble plate having a centrally positioned spherical bearing configured to support the wobble plate when positioned in a support structure; and (d) an anti-rotation device configured to prevent rotation of the wobble plate about said axis; (e) wherein the rotating magnetic field from the magnetic driver causes the wobble plate to nutate through attraction and repulsion of the opposing magnetic poles.
2. The apparatus of claim 1, wherein the magnetic driver comprises one or more electromagnetic coils configured to be sequentially energized to provide a rotating magnetic field.
3. The apparatus of claim 1, wherein the magnetic driver comprises a rotatable drive plate having a plurality of magnetic poles, the drive plate configured to mechanically rotate about a central axis through the drive plate.
4. The apparatus of claim 1, wherein the apparatus is a component of a pump.
5. The apparatus of claim 1, wherein the apparatus is a component of an electrical generator.
6. The apparatus of claim 1, wherein the apparatus is a component of a component of a total artificial heart.
7. The apparatus of claim 1, wherein the apparatus is a component of a left ventricular assist device.
8. A magnetic coupler apparatus, comprising: (a) a rotatable drive plate having a plurality of magnetic poles, the drive plate configured to rotate about a central axis through the drive plate; (b) a wobble plate having a plurality of magnetic poles positioned to oppose the magnetic poles on the drive plate, the wobble plate configured to nutate about said axis without rotating; (c) the wobble plate having a centrally positioned spherical bearing configured to support the wobble plate when positioned in a support structure; and (d) an anti-rotation device configured to prevent rotation of the wobble plate about said axis; (e) wherein the opposing magnetic poles are configured such that rotation of the drive plate produces nutating motion of the wobble plate through attraction and repulsion of the opposing magnetic poles.
9. The apparatus of claim 8, wherein the drive plate comprises a disc with an array of magnets on a face of said disc.
10. The apparatus of claim 8, wherein the drive plate comprises a disc with an integrated array of magnets.
11. The apparatus of claim 8, wherein the wobble plate comprises a disc with an array of magnets on a face of said disc.
12. The apparatus of claim 8, wherein the wobble plate comprises a disc with an integrated array of magnets.
13. The apparatus of claim 8: wherein the drive plate has an even number of alternating magnetic poles; wherein the wobble plate has an even number of magnetic poles; and wherein the number of magnetic poles on the drive plate differs from the number of magnetic poles on the wobble plate by at least two.
14. The apparatus of claim 13, wherein the number of magnetic poles on the drive plate is greater than the number of magnetic poles on the wobble plate.
15. The apparatus of claim 13, wherein the number of magnetic poles on the wobble plate is greater than the number of magnetic poles on the drive plate.
16. The apparatus of claim 8, wherein the apparatus is a component of a pump.
17. The apparatus of claim 8, wherein the apparatus is a component of an electrical generator.
18. The apparatus of claim 8, wherein the apparatus is a component of a total artificial heart.
19. The apparatus of claim 8, wherein the apparatus is a component of a left ventricular assist device.
20. A blood pump apparatus, comprising: (a) a magnetic coupler apparatus, the magnetic coupler apparatus comprising: (i) a magnetic driver configured to generate a rotating magnetic field about a central axis, wherein the rotating magnetic field comprises magnetic poles of alternating polarity; (ii) a wobble plate having a plurality of magnetic poles positioned to oppose the magnetic poles on the magnetic driver, the wobble plate configured to nutate about said axis without rotating; (iii) the wobble plate having a centrally positioned spherical bearing configured to support the wobble plate when positioned in a housing; and (iv) an anti-rotation device configured to prevent rotation of the wobble plate about said axis; (v) wherein the rotating magnetic field from the magnetic driver causes the wobble plate to nutate through attraction and repulsion of the opposing magnetic poles; (b) a housing assembly comprising: (i) an upper housing section; and (ii) a lower housing section; (iii) wherein the wobble plate is disposed between the upper housing section and the lower housing section; (iv) an upper bearing cup in the upper housing section; (v) a lower bearing cup in the lower housing section; (vi) wherein the spherical bearing is retained by the upper and lower bearing cups; and (vii) one or more pairs of access ports that are in fluid communication with an interior of the housing assembly.
21. The apparatus of claim 20: wherein the wobble plate incudes a slot; wherein the wobble chamber housing includes a partition disposed within the slot; wherein the partition acts as a fluid separator; and wherein the anti-rotation device comprises the partition.
22. The apparatus of claim 20, wherein the pump apparatus is biologically implantable to function as either an implantable ventricular assist device (IVAD) or a total artificial heart (TAH).
23. The apparatus of claim 20, wherein the magnetic driver comprises one or more electromagnetic coils configured to be sequentially energized to provide a rotating magnetic field.
24. The apparatus of claim 20, wherein the magnetic driver comprises a rotatable drive plate having a plurality of magnetic poles.
25. The apparatus of claim 24, wherein the drive plate comprises a disc with an array of magnets on a face of said disc.
26. The apparatus of claim 24, wherein the drive plate comprises a disc with an integrated array of magnets.
27. The apparatus of claim 24: wherein the drive plate has an even number of alternating magnetic poles; wherein the wobble plate has an even number of magnetic poles; and wherein the number of magnetic poles on the drive plate differs from the number of magnetic poles on the wobble plate by at least two.
28. The apparatus of claim 27, wherein the number of magnetic poles on the drive plate is greater than the number of magnetic poles on the wobble plate.
29. The apparatus of claim 27, wherein the number of magnetic poles on the wobble plate is greater than the number of magnetic poles on the drive plate.
30. The apparatus of claim 20, wherein the wobble plate comprises a disc with an array of magnets on a face of said disc.
31. The apparatus of claim 20, wherein the wobble plate comprises a disc with an integrated array of magnets.
32. The apparatus of claim 20, further comprising: upper and lower magnets positioned in said upper and lower bearing cups, respectively; and a magnet positioned internal to said spherical bearing; said magnets having pole orientations configured to provide magnetic fields which suspend the spherical bearing away from the upper and lower bearing cups and thereby reduce load on the wobble plate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The technology described herein will be more fully understood by reference to the following drawings which are for illustrative purposes only:
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DETAILED DESCRIPTION
(20) By way of example, and not of limitation, this disclosure describes an apparatus that magnetically converts rotary motion to nutational motion, and further describes leveraging such motion conversion to pump a liquid such as, for example, blood in a total artificial heart (TAH) or an implanted left ventricular assist device (LVAD). Other applications are contemplated as well. For background information, nutational motion of a disk is similar to that of a spinning a coin on a table. The coin nutates about its center of mass. The Euler's disc is another such example. Nutation can occur with little to no rotation of the disk, or with rotation such as in a spinning top.
(21) A generalized embodiment of a nutating magnetic coupler apparatus 100 according to the technology of this disclosure is illustrated in
(22) As illustrated in
(23) The apparatus also includes a nutating disc which is illustrated as the lower disc 112 in
(24) The apparatus also includes a disc 118 that is rotatable. Attached to the lower surface of the disc 118 is an array 120 of magnets that have poles that alternate in magnetic field polarity. The alternating poles are denoted using N and S in hidden lines to refer to the north and south poles, respectively, of the magnets beneath the disc 118. As with the magnet array 116, the magnets in array 120 are axially polarized such that the magnetic field lines emanate away from the face of the magnets (e.g., into the gap G).
(25) As illustrated, discs 112 and 118 are spaced apart such that the magnet arrays 116, 120 are also spaced apart with the gap G therebetween. It is important that the arrays of magnets are not in physical contact with each other.
(26) In the preferred embodiment, there is an even number of alternating magnetic poles in each array of magnets and the number of magnetic poles in array 116 differs from the number of magnetic poles in array 120 by at least two. In other words, the number of magnetic poles preferably should differ by multiples of two. However, while this is the preferred configuration, the array configurations are not limited to these relationships.
(27) In this particular embodiment, the magnets are arranged such that the upper magnet array 120 has a 4-pole magnet arrangement, and the lower magnet array 116 has a 6-pole arrangement. As the upper magnet array 120 (4-pole array) is rotated about a central axis extending through the shaft 128 (designated as the Z axis), the lower magnet array 116 (6-pole array) will in turn nutate about the Z-axis as any one magnet in the lower magnet array 116 (on disc 112) is alternately attracted and repelled as the upper magnet array 120 (on disc 118) rotates. In this disclosure we use the notation Z-axis to refer to an axis that extends through the center of the drive disc and through the center of the wobble disc such that when the faces of the two disc lie in parallel planes the two discs are coaxial aligned. Typically, this is the longitudinal axis through the shaft on the drive plate. This notation applies as well to the positional and axial relationship between drive plates, wobble plates, magnetic drivers, electromagnetic drivers, and housing components that are described in this disclosure.
(28) With a 4-pole and 6-pole combination, as illustrated here, nutation of the disc 112 results from magnet interactions between the lower magnet array 116 and the upper magnet array 120. As disc 118 rotates, the magnetic fields in the air gap G will change from up to full attraction (e.g., where opposite poles are exactly aligned) to up to full repulsion (e.g., where like poles are exactly aligned) with varying field gradients in-between. The disc 112 will thusly nutate about the Z-axis. In this particular embodiment, the disc 112 will nutate twice for one complete rotation of the disc 118. Note that the nutation ratio is a function of the relative number of magnets on each disc. For example, a different ratio would be achieved if four poles were on disc 112 and six poles were on disc 118. Note also that when referring to nutating once, twice, three times, etc. we are referring to the number of 360-degree nutation cycles that are completed.
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(30) Note also that in
(31) Based on the foregoing discussion, we may also sometimes refer to the nutating disc as a wobble disc and the combination of the nutating disc and a magnet array as a wobble plate. Additionally, we may also sometimes refer to the rotatable disc as a drive disc and the combination of the drive disc and a magnet array as a drive plate. Various embodiments of wobble discs, wobble plates, drive discs and drive plates are illustrated in this disclosure. Furthermore, note that a drive plate or a wobble plate need not comprise a disc with arcuate magnets attached to the disc but could alternatively comprise a disc with zonally magnetized segments in the disc. Additionally, the drive disc and the wobble disc can be made from a magnetically conductive material to complete a magnetic circuit on the opposite sides of the magnetic poles to enhance the magnetic fields in the air gap G from the magnetic poles.
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(36) Note that, with this configuration of magnetic poles, a single 360-degree rotation of the disc with array 402 (the drive disc) will cause two full nutations of the disc with array 404 (the wobble disc). As the drive disc with the 4-pole magnet array 402 rotates, there will be one complete nutation of the wobble disc with the 6-pole magnet array for every pole pair excursion of the 4-pole magnet array 402. Because there is a quantity of 2-pole pairs in the magnet array 402, the 6-pole magnet array 404 will nutate twice for every 360-degree rotation of the 4-pole magnet array 402. Additionally, the nutational motion of magnet array 404 will be in the opposite direction of the rotation of magnet array 402; e.g., clockwise rotation of the drive disc will produce counterclockwise nutation of the wobble disc.
(37) We refer to the relationship between the number of nutation cycles created by a complete rotation of the drive disc as the magnetic gear ratio. In this example, the magnetic gear ratio is 1:2. If, for example, we were to reverse the arrays such that there are six poles on the drive disc and four poles on the wobble disc, the gear ratio would be 1:3; that is, there would be three nutations for each complete rotation of the drive disc.
(38) In
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(40) In contrast, the configuration shown in
(41) It can be concluded here that a nutation motion can be made by using certain combinations of multi-pole magnetic array assemblies facing each other where one of them purely rotates, causing the other to nutate. Rotation of the nutating disc may be prevented via the use of anti-rotation pin and pillar mechanical parts. The frequency of these nutating motions will depend on the number of poles in the magnet arrays. Also, the direction of nutation will be the opposite of the direction of the input rotation.
(42) As a further example of the nutation the nutational motion that is produced, reference can be made to
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(53) With the foregoing in mind, conversion of rotational motion into nutational motion through magnetic coupling as described herein can be leveraged for use in many applications. An example of one such application is presented in
(54) In this embodiment, the pump 1002 includes a housing assembly 1004 that has an upper section 1006 and lower section 1008 and a radial inlet 1010 and a radial outlet 1012. Depending upon the application, the housing assembly 1004 could be fabricated from a number of metals, ceramics or polymers. For medical implantation one preferred composition would be titanium 6AL-4V alloy (containing 6% aluminum and 4% vanadium). Ideally, the housing should have high electrical resistance or be non-conductive to minimize eddy current losses.
(55) A motor housing 1014 contains a drive motor 1016 that rotates a drive disc 1018 and associated drive magnet array 1020. The magnets could be any permanent magnet material such as neodymium iron boron. In another embodiment (not shown), the rotating drive magnet array 1020 and motor 1016 could be replaced with electromagnetic coils sequenced correctly to provide a rotating magnetic field. In a further alternative embodiment (not shown), the drive motor 1016 could be replaced with a stator to directly drive the magnet array 1020.
(56) A pumping housing 1022, is defined by a concentric wall 1024 and two convex, conical surfaces 1026, 1028, respectively, on the upper housing section 1006 and the lower housing section 1008. The surfaces of the cones have an included angle 1030 which may be between about 10 degrees to about 50 degrees. A wobble plate 1032 is contained within the pumping housing 1022. A pump permanent magnet array 1034 is mounted within or on the wobble plate 1032. The wobble plate 1032 is constructed about a spherical bearing 1036 at its center.
(57) Channels 1038 on the surface of the spherical bearing 1036 provide for a small amount of leakage between the two sides of the wobble plate 1032 to provide for lubrication of the interface (fluid gap) between the spherical bearing and the bearing cups 1040, 1042. A pressure differential between the sides of the wobble plate will push blood into the fluid gap and reduce the residence time of the blood in the fluid gap. In the application of a blood pump, these channels would mitigate stasis and clotting in the fluid gap.
(58) The spherical bearing 1036 is constrained by an upper hemispheric bearing cup 1040 and a lower hemispheric bearing cup 1042, respectively, on the upper housing 1006 and lower housing 1008. An external controller 1044 contains motor circuitry 1046 and a battery 1048. The external controller 1044 is connected to the drive motor 1016 by wires 1050 via a hermetically sealed feedthrough 1052 on the surface 1054 of the motor housing 1014.
(59) Note that the apparatus can be adapted to a wide range of flows and pressures. For example, the flow can be defined by multiplying the nutation rate times the volume of the pumping housing. A person with ordinary skill in the art of hydrostatics can determine the axial force required to actuate the nutating disc based on the required pressure and the area of the nutating disc. Furthermore, the magnetic architecture of the magnet array and required magnet strength may be calculated by a person of ordinary skill in the art of magnetics.
(60) Referring also to the exploded view of pump 1002 in
(61) The partition 1056 is a mechanical feature similar in function to pin 124 and pillars 126a, 126b previously described, which acts to constrain the wobble plate 1032 from rotating about the Z-axis. The material of the partition 1056 and the inner edge 1060 of the slot 1058 should be a tribological combination suitable for a bearing surface. Another embodiment would consist of a magnetic or hydrodynamic method of anti-rotation.
(62) In this embodiment, there is no substantial rotation of the wobble plate 1032 about the Z-axis. Additionally, there is no translation of the spherical bearing 1036.
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(67) The embodiment of
(68) Note that the polarities of the magnetic poles shown in
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(70) Means for Magnetic Coupling
(71) It can be seen from the foregoing that a means for magnetically coupling a rotational output of the motor to the wobble disc uses non-contact magnetic forces. Typically, these are induced by a drive magnetic array rotated by a motor. Alternatively, an array of electromagnetic coils may produce a rotational magnetic field. As coils passing current are electromagnets, creating and alternating and sequencing the current in electromagnets would produce the similar effect on the nutating disc's permanent magnets.
(72) In any event, the rotational magnetic field interacts with the wobble plate magnetic array in a manner to transfer power in a non-contact manner. This non-contact power transfer may be of high importance in certain applications, allowing for a hermetically sealed motor to power a sealed or unsealed power transfer device, such as a pump.
(73) As can be seen by the preceding disclosure, this means for magnetic coupling is useful for transferring rotation input power to a substantially non-rotational output device, such as a pump.
(74) Means for Substantially Restraining Wobble Plate Rotation
(75) As previously described, an input motor generates a rotating magnetic field that is coupled to a wobble plate magnetic array. Such coupling would normally tend to induce a rotating motion of a coupled wobble plate, producing a rotational output motion. One aspect of this invention is to prevent such wobble plate rotational output motion. To prevent this undesirable rotational output motion, a means for substantially restraining rotation is used.
(76) In the preceding disclosure, one means for substantially restraining rotation of the wobble disc include a pin on the wobble disc translating in a slot situated between a set of pillars. Alternatively, the wobble disc pivot may be situated about a pin, allowing for the wobble disc to flap in rotation about the pin. Another means for restraining rotation is shown with a partition that separates the inlet from the outlet flow disposed within a corresponding slot of the nutating disc, allowing the wobble plate to oscillate, or wobble, between an upper and lower extent. The edges of the slot and the surface of the partition would ideally be of materials conducive to providing a sliding bearing between the partition and the wobble plate. Various tribological combinations are possible such as sapphire on alumina, zirconia ceramic on stellite, or polymeric combinations. Hydrodynamic bearing surfaces or passive magnetic bearings could also be employed here to reduce friction and minimize blood damage.
(77) Still another means for substantially restraining rotation of the wobble plate may be achieved by placing a non-circular wobble plate in a housing that allows for wobbling of the plate, but substantially restrains rotation of the plate.
(78) Other means also include the use of passive magnetic bearing elements or hydrodynamic bearing surface especially designed to reduce blood damage by the contacting surfaces.
(79) In all of these examples, rotation of the wobble plate is substantially eliminated. It is understood that for mechanical motion to exist, there must be clearances, or play between components to allow for motion. This minimal clearance, or play allows for miniscule rotation of the wobble plate, typically less than about 5, 1, 0.1, or 0.001 degrees or less of rotation.
IMPLEMENTATIONS, EMBODIMENTS AND EXAMPLES
(80) As used herein, the term implementation is intended to include, without limitation, embodiments, examples, or other forms of practicing the technology described herein. From the description herein, it will be appreciated that the present disclosure encompasses multiple implementations of the technology which include, but are not limited to, the following:
(81) A magnetic coupler apparatus, comprising: (a) a magnetic driver configured to generate a rotating magnetic field about a central axis, wherein the rotating magnetic field comprises magnetic poles of alternating polarity; (b) a wobble plate having a plurality of magnetic poles positioned to oppose the magnetic poles on the magnetic driver, the wobble plate configured to nutate about said axis without rotating; (c) the wobble plate having a centrally positioned spherical bearing configured to support the wobble plate when positioned in a support structure; and (d) an anti-rotation device configured to prevent rotation of the wobble plate about said axis; (e) wherein the rotating magnetic field from the magnetic driver causes the wobble plate to nutate through attraction and repulsion of the opposing magnetic poles.
(82) The apparatus of any preceding or following implementation, wherein the magnetic driver comprises one or more electromagnetic coils configured to be sequentially energized to provide a rotating magnetic field.
(83) The apparatus of any preceding or following implementation, wherein the magnetic driver comprises a rotatable drive plate having a plurality of magnetic poles, the drive plate configured to mechanically rotate about a central axis through the drive plate.
(84) A magnetic coupler apparatus, comprising: (a) a rotatable drive plate having a plurality of magnetic poles, the drive plate configured to rotate about a central axis through the drive plate; (b) a wobble plate having a plurality of magnetic poles positioned to oppose the magnetic poles on the drive plate, the wobble plate configured to nutate about said axis without rotating; (c) the wobble plate having a centrally positioned spherical bearing configured to support the wobble plate when positioned in a support structure; and (d) an anti-rotation device configured to prevent rotation of the wobble plate about said axis; (e) wherein the opposing magnetic poles are configured such that rotation of the drive plate produces nutating motion of the wobble plate through attraction and repulsion of the opposing magnetic poles.
(85) The apparatus of any preceding or following implementation, wherein the apparatus is a component of a pump.
(86) The apparatus of any preceding or following implementation, wherein the apparatus is a component of an electrical generator.
(87) The apparatus of any preceding or following implementation, wherein the apparatus is a component of a total artificial heart.
(88) The apparatus of any preceding or following implementation, wherein the apparatus is a component of a left ventricular assist device.
(89) A blood pump apparatus, comprising: (a) a magnetic coupler apparatus, the magnetic coupler apparatus comprising: (i) a magnetic driver configured to generate a rotating magnetic field about a central axis, wherein the rotating magnetic field comprises magnetic poles of alternating polarity; (ii) a wobble plate having a plurality of magnetic poles positioned to oppose the magnetic poles on the magnetic driver, the wobble plate configured to nutate about said axis without rotating; (iii) the wobble plate having a centrally positioned spherical bearing configured to support the wobble plate when positioned in a housing; and (iv) an anti-rotation device configured to prevent rotation of the wobble plate about said axis; (v) wherein the rotating magnetic field from the magnetic driver causes the wobble plate to nutate through attraction and repulsion of the opposing magnetic poles; (b) a housing assembly comprising: (i) an upper housing section; and (ii) a lower housing section; (iii) wherein the wobble plate is disposed between the upper housing section and the lower housing section; (iv) an upper bearing cup in the upper housing section; (v) a lower bearing cup in the lower housing section; (vi) wherein the spherical bearing is retained by the upper and lower bearing cups; and (vii) one or more pairs of access ports that are in fluid communication with an interior of the housing assembly.
(90) The apparatus of any preceding or following implementation 20: wherein the wobble plate incudes a slot; wherein the wobble chamber housing includes a partition disposed within the slot; wherein the partition acts as a fluid separator; and wherein the anti-rotation device comprises the partition.
(91) The apparatus of any preceding or following implementation, wherein the pump apparatus is biologically implantable to function as either an implantable ventricular assist device (IVAD) or a total artificial heart (TAH).
(92) The apparatus of any preceding or following implementation, wherein the magnetic driver comprises one or more electromagnetic coils configured to be sequentially energized to provide a rotating magnetic field.
(93) The apparatus of any preceding or following implementation, wherein the magnetic driver comprises a rotatable drive plate having a plurality of magnetic poles.
(94) The apparatus of any preceding or following implementation, wherein the drive plate comprises a disc with an array of magnets on a face of said disc.
(95) The apparatus of any preceding or following implementation, wherein the drive plate comprises a disc with an integrated array of magnets.
(96) The apparatus of any preceding or following implementation, wherein the wobble plate comprises a disc with an array of magnets on a face of said disc.
(97) The apparatus of any preceding or following implementation, wherein the wobble plate comprises a disc with an integrated array of magnets.
(98) The apparatus of any preceding or following implementation: wherein the drive plate has an even number of alternating magnetic poles; wherein the wobble plate has an even number of magnetic poles; and wherein the number of magnetic poles on the drive plate differs from the number of magnetic poles on the wobble plate by at least two.
(99) The apparatus of any preceding or following implementation, wherein the number of magnetic poles on the drive plate is greater than the number of magnetic poles on the wobble plate.
(100) The apparatus of any preceding or following implementation, wherein the number of magnetic poles on the wobble plate is greater than the number of magnetic poles on the drive plate.
(101) The apparatus of any preceding or following implementation, further comprising: upper and lower magnets positioned in said upper and lower bearing cups, respectively; and a magnet positioned internal to said spherical bearing; said magnets having pole orientations configured to provide magnetic fields which suspend the spherical bearing away from the upper and lower bearing cups and thereby reduce load on the wobble plate.
(102) A magnetic coupler, comprising: (a) a magnetic driver; (b) a wobble chamber, comprising: (i) a wobble chamber housing; (ii) a wobble plate disposed within the wobble chamber housing; and (iii) an anti-rotation device, wherein rotation of the wobble plate is substantially eliminated; and (c) a magnetic coupling, comprising: (i) a wobble plate magnet disposed on the wobble plate; (ii) wherein the magnetic driver and the wobble plate magnet are sufficiently magnetically coupled such that a magnetic field rotation of the magnetic drive produces a movement of the wobble plate.
(103) The magnetic coupler of any preceding or subsequent implementation, wherein the magnetic driver comprises one or more electromagnetic coils that produce a rotating magnetic field.
(104) The magnetic coupler of any preceding or subsequent implementation, wherein the magnetic driver comprises one or more magnets disposed within or on a drive element.
(105) The magnetic coupler of any preceding or subsequent implementation, wherein the drive element rotates about a drive shaft.
(106) The magnetic coupler of any preceding or subsequent implementation, wherein the wobble chamber housing comprises: (a) an upper wobble chamber housing; and (b) a lower wobble chamber housing; (c) wherein the wobble plate is disposed between the upper wobble chamber housing and the lower wobble chamber housing.
(107) The magnetic coupler of any preceding or subsequent implementation, wherein the wobble plate comprises: (a) a disc with an upper and lower substantial hemisphere disposed on respective sides centrally located on the disc; (b) wherein the upper and lower hemispheres together form a substantially spherical surface; (c) a slot extending from an outer perimeter of the disc substantially to the outer perimeter of the two hemispheres.
(108) The magnetic coupler of any preceding or subsequent implementation, wherein the upper wobble chamber housing comprises: (a) an upper substantially conical interior; and (b) an upper substantially hemispherical race; (c) wherein the wobble plate upper hemisphere is spherically restrained by the upper hemispherical race.
(109) The magnetic coupler of any preceding or subsequent implementation, wherein the lower wobble chamber housing comprises: (a) a lower substantially conical interior; and (b) a lower substantially hemispherical race; (c) wherein the wobble plate lower hemisphere is spherically restrained by the lower hemispherical race.
(110) The magnetic coupler of any preceding or subsequent implementation, wherein after assembly of the upper wobble chamber housing to the lower wobble chamber housing, with the wobble plate therebetween, the wobble plate is free to nutate between the upper and lower conical interior upon rotation of the magnetic field of the magnetic drive.
(111) The magnetic coupler of any preceding or subsequent implementation, further comprising: (a) a partition that extends from the upper wobble chamber to the lower wobble chamber; (b) wherein the partition slidably passes through the wobble plate slot; and (c) wherein the partition acts with the slot as the anti-rotation device.
(112) The magnetic coupler of any preceding or subsequent implementation, wherein the magnetic driver is disposed externally to the wobble chamber.
(113) The magnetic coupler of any preceding or subsequent implementation, wherein the wobble chamber further comprises: (a) one or more pairs of access ports, wherein the access ports are in fluid communication with an interior of the wobble chamber; and (b) a partition disposed within the wobble chamber, wherein the partition acts as a fluid separator between at least one of the pairs of access ports.
(114) The magnetic coupler of any preceding or subsequent implementation, wherein the partition acts as the anti-rotation device.
(115) The magnetic coupler of any preceding or subsequent implementation, wherein the movement of the wobble plate is selected from a set of movements comprising: a translational motion, and nutational motion.
(116) The magnetic coupler of any preceding or subsequent implementation, wherein the magnetic driver and the wobble plate transfer power without other mechanical power transmission coupling.
(117) The magnetic coupler of any preceding or subsequent implementation, wherein the wobble chamber further comprises: (a) two pairs of access ports, wherein the access ports are in fluid communication with an interior of the wobble chamber; and (b) a partition disposed within the wobble chamber, wherein the partition acts as a fluid separator between at least one of the pairs of access ports; (c) wherein the magnetic driver is hermetically sealed; and (d) wherein the magnetic driver and wobble chamber are biologically implantable to function as either an implantable ventricular assist device (IVAD) or a total artificial heart (TAH).
(118) The magnetic coupler of any preceding or subsequent implementation, wherein the wobble plate is substantially a disc.
(119) The magnetic coupler of any preceding or subsequent implementation, wherein the wobble plate further comprises a slot.
(120) The magnetic coupler of any preceding or subsequent implementation, comprising: (a) a hermetically sealed motor; (b) a wobble disc; (c) means for magnetically coupling a rotational output of the motor to the wobble disc; and (e) means for substantially restraining rotation of the wobble disc.
(121) The magnetic coupler of any preceding or subsequent implementation, comprising: (a) a motor, comprising: (i) a drive shaft that is rotated; and (ii) a drive disc attached to the drive shaft; (b) a pump, comprising: (i) a pump housing; (ii) an inlet port and an outlet port fluidly connected to the pump housing; (iii) a wobble plate disposed within the pump housing; and (iv) an anti-rotation device, wherein rotation of the wobble plate is substantially eliminated; and (c) a magnetic coupling, comprising: (i) a drive magnetic array disposed on the drive disc; (ii) a pump magnetic array disposed on the wobble plate; (iii) wherein the drive magnetic array and the pump magnetic array are sufficiently magnetically coupled such that the wobble plate nutates upon a rotation of the drive shaft.
(122) The magnetic coupler of any preceding or subsequent implementation, wherein the pump acts as a nutating implanted vascular assist device.
(123) The magnetic coupler of any preceding or subsequent implementation, wherein: (a) when a fluid is supplied to the outlet port, the wobble plate wobbles; and (b) the pump magnetic array magnetically drives the drive magnetic array; (c) whereby a rotation is induced in the motor drive shaft; and (d) whereby an output power is generated by the motor.
(124) The magnetic coupler of any preceding or subsequent implementation, wherein the drive magnetic array and the pump magnetic array have an even number of poles on each array, and there is a difference in pole count between the magnetic array and the pump array of at least one pair.
(125) The magnetic coupler of any preceding or subsequent implementation, wherein the ratio of motion between the drive magnetic array and the pump magnetic array can be determined by a count of the poles of the drive magnetic array and the pump magnetic array.
(126) A non-contacting magnetic drive for converting rotary motion to nutating motion.
(127) A non-contacting magnetic drive for a nutating circulatory assist device.
(128) A non-contacting magnetic drive for generating power from fluid flow.
(129) A non-contacting magnetic drive according to any preceding implementation having electromagnetic elements.
(130) A magnetic actuator, comprising: (a) an array of permanent magnets which reside on first and second adjacent discs, wherein there are an even number of poles on each disc and there is a difference in pole count of at least one pair; (b) wherein the first disc is constrained to rotate about an axis perpendicular to the plane of the disc; and (c) wherein the second disc is constrained to allow a nutation motion about its center.
(131) The magnetic actuator of any preceding implementation, wherein rotary motion of the first disc produces a wave of flux with interacts with the magnets of the second disc to create a nutating motion.
(132) The magnetic actuator of any preceding implementation, wherein nutating motion of the second disc produces a wave of flux with interacts with the magnets of the first disc to produce rotary motion in the first disc.
(133) Yet another embodiment would integrate a number of axial actuators to drive a pump, wherein the pump would include a nutating disc mounted within a cavity. There would be at least one inlet and one outlet and a wall between the inlet and outlet. The nutation may be non-rotational. The nutating disc would function as a positive displacement, valveless pump. In this embodiment, the pump would include a radial inlet and outlet, with a dividing wall between the radial inlet and outlet extending from the top and bottom of a housing. Magnetic action would drive the nutation. Two sets of magnet arrays, one rotating outside of the horizontal surface of the housing, and one on the disc, would interact to produce a nutating motion in the disc.
(134) In another embodiment, the disc would function as two separate pumps. An inlet and outlet are located on the horizontal surfaces of the top and bottom housing such that each half of the housing is a separate pump. The plate would be actuated by a rotating magnet array outside the housing interacting with the magnet array on the plate. In a further embodiment, an inlet is positioned on a horizontal surface of the housing and an outlet is positioned on the radial surface of the housing. At least two magnet arrays are used to produce nutating motion in the plate. The technology can also work in reverse; namely producing nutating motion in the disc will in turn produce rotatory motion in another disc. There are several features and advantages which include but are not limited to the following: 1. There is no need for the orbiting shaft to extend from the nutating disc to the external components. 2. There is no need for shaft sealing, consequently, hermetic capability. 3. Motion between the nutating disc and the housing is a result of magnetic forces produced by an array of permanent magnets. 4. There is one magnetic array in the disc and at least one magnetic array in the external housing. 5. The orientation of the magnets is axial rather than radial.
(135) As used herein, the singular terms a, an, and the may include plural referents unless the context clearly dictates otherwise. Reference to an object in the singular is not intended to mean one and only one unless explicitly so stated, but rather one or more.
(136) Phrasing constructs, such as A, B and/or C, within the present disclosure describe where either A, B, or C can be present, or any combination of items A, B and C. Phrasing constructs indicating, such as at least one of followed by listing a group of elements, indicates that at least one of these groups of elements is present, which includes any possible combination of the listed elements as applicable.
(137) References in this disclosure referring to an embodiment, at least one embodiment or similar embodiment wording indicates that a particular feature, structure, or characteristic described in connection with a described embodiment is included in at least one embodiment of the present disclosure. Thus, these various embodiment phrases are not necessarily all referring to the same embodiment, or to a specific embodiment which differs from all the other embodiments being described. The embodiment phrasing should be construed to mean that the particular features, structures, or characteristics of a given embodiment may be combined in any suitable manner in one or more embodiments of the disclosed apparatus, system, or method.
(138) As used herein, the term set refers to a collection of one or more objects. Thus, for example, a set of objects can include a single object or multiple objects.
(139) Relational terms such as first and second, top and bottom, upper and lower, left and right, and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions.
(140) The terms comprises, comprising, has, having, includes, including, contains, containing or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, apparatus, or system, that comprises, has, includes, or contains a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, apparatus, or system. An element proceeded by comprises . . . a, has . . . a, includes . . . a, contains . . . a does not, without more constraints, preclude the existence of additional identical elements in the process, method, article, apparatus, or system, that comprises, has, includes, contains the element.
(141) As used herein, the terms approximately, approximate, substantially, essentially, and about, or any other version thereof, are used to describe and account for small variations. When used in conjunction with an event or circumstance, the terms can refer to instances in which the event or circumstance occurs precisely as well as instances in which the event or circumstance occurs to a close approximation. When used in conjunction with a numerical value, the terms can refer to a range of variation of less than or equal to 10% of that numerical value, such as less than or equal to 5%, less than or equal to 4%, less than or equal to 3%, less than or equal to 2%, less than or equal to 1%, less than or equal to 0.5%, less than or equal to 0.1%, or less than or equal to 0.05%. For example, substantially aligned can refer to a range of angular variation of less than or equal to 10, such as less than or equal to 5, less than or equal to 4, less than or equal to 3, less than or equal to 2, less than or equal to 1, less than or equal to 0.5, less than or equal to 0.1, or less than or equal to 0.05.
(142) Additionally, amounts, ratios, and other numerical values may sometimes be presented herein in a range format. It is to be understood that such range format is used for convenience and brevity and should be understood flexibly to include numerical values explicitly specified as limits of a range, but also to include all individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly specified. For example, a ratio in the range of about 1 to about 200 should be understood to include the explicitly recited limits of about 1 and about 200, but also to include individual ratios such as about 2, about 3, and about 4, and sub-ranges such as about 10 to about 50, about 20 to about 100, and so forth.
(143) The term coupled as used herein is defined as connected, although not necessarily directly and not necessarily mechanically. A device or structure that is configured in a certain way is configured in at least that way, but may also be configured in ways that are not listed.
(144) Benefits, advantages, solutions to problems, and any element(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature or element of the technology described herein or any or all the claims.
(145) In addition, in the foregoing disclosure various features may be grouped together in various embodiments for the purpose of streamlining the disclosure. This method of disclosure is not to be interpreted as reflecting an intention that the claimed embodiments require more features than are expressly recited in each claim. Inventive subject matter can lie in less than all features of a single disclosed embodiment.
(146) The abstract of the disclosure is provided to allow the reader to quickly ascertain the nature of the technical disclosure. It is submitted with the understanding that it will not be used to interpret or limit the scope or meaning of the claims.
(147) It will be appreciated that the practice of some jurisdictions may require deletion of one or more portions of the disclosure after the application is filed. Accordingly, the reader should consult the application as filed for the original content of the disclosure. Any deletion of content of the disclosure should not be construed as a disclaimer, forfeiture, or dedication to the public of any subject matter of the application as originally filed.
(148) The following claims are hereby incorporated into the disclosure, with each claim standing on its own as a separately claimed subject matter.
(149) Although the description herein contains many details, these should not be construed as limiting the scope of the disclosure, but as merely providing illustrations of some of the presently preferred embodiments. Therefore, it will be appreciated that the scope of the disclosure fully encompasses other embodiments which may become obvious to those skilled in the art.
(150) All structural and functional equivalents to the elements of the disclosed embodiments that are known to those of ordinary skill in the art are expressly incorporated herein by reference and are intended to be encompassed by the present claims. Furthermore, no element, component, or method step in the present disclosure is intended to be dedicated to the public regardless of whether the element, component, or method step is explicitly recited in the claims. No claim element herein is to be construed as a means plus function element unless the element is expressly recited using the phrase means for. No claim element herein is to be construed as a step plus function element unless the element is expressly recited using the phrase step for.