ENGINE SYSTEM AND METHOD FOR DETERMINING FUEL CHARACTERISTICS
20260022672 ยท 2026-01-22
Assignee
Inventors
Cpc classification
F02D2200/0602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0605
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0678
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02P5/1502
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0642
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0628
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/029
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D19/0636
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D19/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for determining a fuel characteristic, the method including receiving a gaseous fuel within a gaseous fuel rail of a dual fuel engine configured to run on at least the gaseous fuel and a diesel fuel. The method may include receiving a pressure signal from a pressure sensor indicating a pressure of the gaseous fuel within the gaseous fuel rail, and identifying at least one of an amplitude and a phase of the pressure signal, The method may further include determining a characteristic of the fuel within the fuel rail based on the amplitude or the phase of the pressure signal, and, based on the determined characteristic of the fuel, modifying an operational parameter of the dual fuel engine.
Claims
1. A method, comprising: receiving a gaseous fuel within a gaseous fuel rail of a dual fuel engine configured to run on the gaseous fuel and a diesel fuel; receiving a pressure signal from a pressure sensor indicating a fluctuating pressure of the gaseous fuel within the gaseous fuel rail; identifying a phase of the pressure signal; determining a characteristic of the gaseous fuel within the gaseous fuel rail based on the phase of the pressure signal; and based on the determined characteristic of the gaseous fuel, modifying an operational parameter of the dual fuel engine.
2. (canceled)
3. The method of claim 1, further comprising: initiating a change in the pressure of the gaseous fuel by opening a gas admission valve (GAV) configured to supply fuel from the gaseous fuel rail to an engine cylinder; closing the GAV to seal the gaseous fuel rail; and determining the characteristic of the gaseous fuel based on an amplitude value, in addition to the phase of the pressure signal, resulting from the opening of the GAV.
4. The method of claim 1, further comprising: initiating a change in the pressure of the gaseous fuel by opening a gas admission valve (GAV) configured to supply fuel from the gaseous fuel rail to an engine cylinder; closing the GAV to seal the gaseous fuel rail; and determining the characteristic of the gaseous fuel by determining a phase lag indicated by the phase of the pressure signal.
5. The method of claim 1, further comprising: applying a strategy that includes integrating the pressure signal for determining the characteristic of the gaseous fuel based on an amplitude of the pressure signal in addition to the phase of the pressure signal.
6. The method of claim 1, wherein determining the characteristic of the gaseous fuel includes determining one of a time lag or a phase lag associated with the phase of the pressure signal.
7. The method of claim 1, further comprising determining the characteristic of the gaseous fuel within the gaseous fuel rail as part of a start-up test of the dual fuel engine.
8. A method, comprising: initiating a change in a pressure of a gaseous fuel within a gaseous fuel rail by opening a gas admission valve (GAV) configured to supply the gaseous fuel from the gaseous fuel rail to an engine cylinder of an internal combustion engine; closing the GAV to seal the gaseous fuel rail; receiving a pressure signal representing the pressure of the gaseous fuel; identifying a phase lag or a time lag of the pressure signal after the GAV has closed; determining a specific gravity of the gaseous fuel within the gaseous fuel rail based on the phase lag or the time lag of the pressure signal; and based on the specific gravity of the gaseous fuel, performing one or more of: modifying an operational parameter of the internal combustion engine, displaying a warning on a display, or adjusting a quantity of the gaseous fuel.
9. The method of claim 8, wherein modifying the operational parameter of the internal combustion engine includes retarding a spark timing of the internal combustion engine when the specific gravity of the gaseous fuel is above a threshold value.
10. The method of claim 8, including adjusting the quantity of the gaseous fuel supplied to the internal combustion engine via the gaseous fuel rail when the specific gravity of the gaseous fuel is above a threshold value.
11. The method of claim 8, wherein modifying the operational parameter of the internal combustion engine further includes derating the internal combustion engine when the specific gravity of the gaseous fuel is above a threshold value.
12. The method of claim 8, further comprising displaying the specific gravity on the display.
13. The method of claim 8: further comprising comparing the specific gravity of the gaseous fuel within the gaseous fuel rail with an expected specific gravity of the gaseous fuel; and wherein the operational parameter of the internal combustion engine is modified based on the comparison of the specific gravity of the gaseous fuel with the expected specific gravity of the gaseous fuel.
14. The method of claim 8, wherein the specific gravity is determined while the internal combustion engine is operating and combusting the gaseous fuel.
15. A system, comprising: an internal combustion engine assembly including an internal combustion engine configured to operate with at least a gaseous fuel, the internal combustion engine assembly including: a fuel system; and a gaseous fuel rail of the fuel system, the gaseous fuel rail configured to receive the gaseous fuel; at least one sensor for measuring a pressure within the gaseous fuel rail; and a controller in communication with the at least one sensor and configured to: initiate a change in the pressure of the gaseous fuel by causing a gas admission valve (GAV) configured to supply fuel from the gaseous fuel rail to an engine cylinder to open; cause the GAV to close to seal the gaseous fuel rail; receive a pressure signal from the at least one sensor indicating a fluctuating pressure of the gaseous fuel within the gaseous fuel rail; identify a phase lag of the pressure signal; determine a characteristic of the gaseous fuel within the gaseous fuel rail based on the phase lag of the pressure signal; and based on the determined characteristic of the gaseous fuel, modify an operational parameter of the internal combustion engine.
16. The system of claim 15, wherein the at least one sensor includes at least two sensors.
17. The system of claim 15, wherein the at least one sensor is connected at an end of the gaseous fuel rail.
18. The system of claim 17, further comprising a gas admission valve (GAV) coupled between the gaseous fuel rail and a plurality of combustion cylinders, wherein the at least one sensor being configured to detect fluctuations in pressure caused by actuation of the GAV.
19. The system of claim 15, wherein the controller is further configured to, based on the determined characteristic of the gaseous fuel, adjust a spark timing of combustion cylinders of the internal combustion engine.
20. The system of claim 15, wherein the controller determines the characteristic of the gaseous fuel while the internal combustion engine is at startup or while the internal combustion engine is operative.
21. The method of claim 1, wherein modifying the operational parameter of the dual fuel engine includes adjusting a spark timing of the dual fuel engine.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] The accompanying drawings, which are incorporated in, and constitute a part of, this specification, illustrate various exemplary embodiments and, together with the description, serve to explain the principles of the disclosed embodiments.
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
DETAILED DESCRIPTION
[0020] Both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the features, as claimed. As used herein, the terms comprises, comprising, has, having, includes, including, or other variations thereof, are intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but may include other elements not expressly listed or inherent to such a process, method, article, or apparatus. In this disclosure, unless stated otherwise, relative terms, such as, for example, about, substantially, and approximately are used to indicate a possible variation of +10% in the stated value. As used herein, based on is intended to encompass based, at least in part, on unless explicitly stated otherwise.
[0021]
[0022] System 100 may include a fuel combustion engine assembly 102 (engine assembly 102) including an internal combustion engine 114 having one or more cylinder banks, such as cylinder banks 105a and 105b, and a fuel system 103 for supplying fuel to engine 114. Engine assembly 102 may be configured as a dual fuel system or a single fuel system (e.g., where fuel is ignited via a spark plug). For example, internal combustion engine 114 may receive a primary fuel via fuel system 103, which may be a gaseous fuel. As used herein, a gaseous fuel is a fuel that is delivered to a fuel injection device (e.g., an admission valve or fuel injector) while in a gaseous state. Internal combustion engine 114 may also be configured to receive a pilot fuel via fuel system 103. The pilot fuel may be, for example, a liquid fuel such as diesel fuel. As used herein, a liquid fuel is a fuel that is supplied to a fuel injection device (e.g., a fuel injector) while in a liquid state. A spark plug may enable system 100 to operate entirely on gaseous fuel, without supply of a pilot fuel, such as diesel fuel.
[0023] System 100 may further include a sensor 106 coupled to fuel system 103, a controller or electronic control module (ECM) 108, and an engine speed sensor 124 in communication with to controller 108. Controller 108 may include a specific gravity estimator 129 (
[0024] Fuel system 103 may include a fuel source 116, a fuel pump 115, a fuel rail 104, and a plurality of a gas admission valves (GAV) 122 connected to a plurality of cylinders 110 of banks 105a-b, for port fuel injection or direct fuel injection. Cylinder banks 105a-b may each include appropriate components, such as cylinders 110, pistons, cylinder heads, engine blocks, spark plugs, valves, etc.
[0025] Cylinder banks 105a-b may extend generally parallel to gaseous fuel rail 104, rail 104 having a generally U-shaped configuration, ends 120 of rail 104 formed as branches that are opposite first end 118. While fuel rail 104 may generally be U-shaped, it may take the form of any appropriate geometry, including an H-shaped configuration where fuel is input to a center portion of the H. Each GAV 122 may be fluidly connected between fuel rail 104 and each cylinder 110 for port or direct fuel injection, and may be configured to selectively supply fuel to a respective cylinder 110. While GAV 122 may be connected for injection via cylinder intake ports (e.g., cylinders 110 may be port-injected), GAV 122 may take the form of direct fuel injection, as described above. In some embodiments, GAV 122 may be located downstream of the fuel pump 155 and upstream of the illustrated branches of fuel rail 104. In some embodiments, GAV 122 may be positioned in a bypass path upstream of the illustrated branches of fuel rail 104. In other embodiments, GAV 122 and sensor 106 may be positioned in a bypass path upstream of the illustrated branches of fuel rail 104. In such embodiments, GAV 122 may be upstream of sensor 106 within the bypass path. Fuel system 103 may be any appropriate fuel system, and may operate on gaseous and/or liquid fuels. Suitable gaseous fuels may include natural gas, hydrogen gas, propane, butane, etc.
[0026] Sensor 106 may be a pressure sensor, e.g., a fuel rail pressure sensor. Sensor 106 may be communicatively coupled to controller 108 and configured to send fuel pressure data to controller 108. Sensor 106 may continuously or periodically sense the fuel pressure in fuel rail 104 and feed the data to controller 108 in real time or near real time. As shown in
[0027] Controller or ECM 108 may include a single processor or multiple processors configured to receive inputs, display outputs, and generate commands to control the operation of components of system 100. Controller 108 may include a memory, a secondary storage device, processor(s), such as central processing unit(s), networking interfaces, or any other means for accomplishing tasks consistent with the present disclosure. The memory or secondary storage device associated with controller 108 may store data and software to allow controller 108 to perform its functions, including the functions described below with respect to method 800 (
[0028]
[0029] Controller 108 may be configured to determine, after the pressure signal is received with pressure signal analyzer 128 is received, a specific gravity or methane number of the fuel within fuel rail 104 based on the pressure signal. The phrase specific gravity, as used herein, encompasses a fuel's density and/or the methane number of the fuel. Thus, the phrase specific gravity is understood to refer to a fuel's specific gravity, methane number, or specific gravity and methane number. When discussing specific gravity levels herein, it is understood that lower specific gravities tend to correlate with higher methane numbers in gaseous fuels. Similarly, it is understood that higher specific gravities correlate with lower methane numbers. Thus, when specific gravity is described herein as low or decreasing, methane number may be high or increasing, and vice versa.
[0030] Controller 108 may respond to changes in the specific gravity of the fuel, these changes being identified with specific gravity estimator 129. Controller 108 may measure the change in specific gravity of the fuel while engine assembly 102 is at startup or while engine assembly 102 is operative. Controller 108 may also monitor other metrics associated with system 100, including a speed of a crankshaft of engine assembly 102 through an engine speed sensor 126 and other sensors for operating engine 114. Controller 108 may monitor, e.g., fuel pressure, airflow, speed of engine 114, etc. Any of the metrics may be measured automatically (e.g., without user input) or manually (e.g., with user input).
[0031] Specific gravity estimator 129 may be configured to estimate the specific gravity of gaseous fuel (e.g., a primary fuel of system 100) based on amplitude and/or phase of a pressure signal analyzed with pressure signal analyzer 128. Specific gravity estimator 129 may be further configured to cause controller 108 to modify an operational parameter of engine 114 based on the estimated specific gravity.
[0032] Pressure signals processed with analyzer 128 include characteristics such as a frequency, amplitude, and phase, which are identified with a frequency module 130, amplitude module 132, and phase module 134, respectively. The frequency identified with frequency module 130 may correspond to the number of wave cycles that pass a fixed point at a given unit of time, e.g., as measured in Hertz, which is the number of cycles per second. The amplitude identified with amplitude module 132 may represent, e.g., pressure of the gaseous fuel in fuel rail 104. When this pressure is displaced from an equilibrium (e.g., steady state), amplitude may fluctuate (e.g., repeatedly increase and decrease). The phase identified with phase module 134 may correspond to differences between wave signals, different waves formed by the pressure signal. Pressure signals may have different frequencies, amplitudes, and phases over a given period of time. In addition to signals from rail pressure sensor 106, controller 108 may receive an engine speed from engine speed sensor 126. GAV open time 138 may correspond to commands issued to GAV 122 and/or feedback received from GAV 122.
[0033] To determine specific gravity of gaseous fuel, specific gravity estimator 129 of controller 108 may calculate absolute values of fluctuations in the pressure signal with amplitude module 132 of pressure signal analyzer 128. Identified amplitudes may be integrated with respect to, e.g., time or pressure as shown in
[0034] Controller 108 may, in real time and/or with or without user input, modify one or more operational parameters of engine assembly 102 via specific gravity estimator 129, based on the estimated specific gravity. For example, specific gravity estimator 129 may output the estimated specific gravity via a display in communication with the controller 108. If the specific gravity falls below a minimum specific gravity threshold value or exceeds a maximum specific gravity threshold value, then specific gravity estimator 129 may cause a warning to be displayed alerting a user to the estimated specific gravity value. The display may include a number (e.g., the estimated value of the specific gravity of the fuel) and/or a color display. For example, the display may display green lights when the specific gravity is within a first range, or display a warning including yellow lights when the specific gravity is outside the first range and within a second range wider than the first range, or red lights when the specific gravity is within a third range wider than the first or second ranges.
[0035] In some examples, specific gravity estimator 129 of controller 108 may modify an operational parameter of the engine assembly 100 based on the determined specific gravity. Specific gravity estimator 129, based on the determined specific gravity, may, e.g., advance or retard spark timing for one or more cylinders 110 and/or change fuel injection timing of cylinders 110.
[0036] For example, if the specific gravity is below a threshold value, such as a first specific gravity threshold value, specific gravity estimator 129 may advance spark timing (e.g., cause spark plugs to fire earlier) or advance fuel injection of a primary gaseous fuel and/or of a pilot fuel. If the specific gravity is above the first specific gravity threshold value, controller 108 may retard spark timing (e.g., the spark plugs fire later) and/or delay fuel injection.
[0037] In conditions where the specific gravity is above a threshold value, such as a second specific gravity threshold that is above the first specific gravity threshold, specific gravity estimator 129 may signal fuel system 103 to reduce the relative amount of primary fuel to the amount of pilot fuel. This may include decreasing the amount of primary fuel, increasing the amount of pilot fuel, or both. In some configurations, controller 108 may operate solely on pilot fuel (e.g., diesel fuel) when the specific gravity is below a second specific gravity threshold.
[0038] In some examples, when the specific gravity of the fuel is above a threshold value, such as a third specific gravity threshold value that is more than the first or second specific gravity threshold values, specific gravity estimator 129 may derate engine assembly 102 by sending derate commands 146 to GAV 122 and/or other components of fuel system 103. Derating an engine refers to reducing the maximum power output and/or speed to a level that is below design specifications (e.g., rated power or rated speed). Derating engine assembly 102 may be beneficial when, e.g., the available fuel has a low specific gravity and/or a temperature of engine assembly 102 is above a predetermined temperature threshold. Engine assembly 102 may be derated to a wide range of speeds and/or power outputs, or shutdown if desired, depending on the specific gravity of the fuel. For example, controller 108 may derate engine assembly 102 to a slow speed or low power output (e.g., 50% of rated speed or power, or less), based on the estimated specific gravity value.
INDUSTRIAL APPLICABILITY
[0039] Gaseous fuel specific gravity estimation system 100 may be used for determining a physical characteristic of a fuel in an engine before or during operation. In particular, system 100 may determine a specific gravity of a fuel in fuel rail 104 connected to an engine, and may change an operational parameter of the engine without user input. By changing an operational parameter of the engine in response to changing physical characteristics of the fuel and without user input, system 100 may increase the performance and lifespan of the engine while lowering fuel consumption. The system and methods described herein may be useful for a wide variety of combustion engines, including gas and diesel engines, and other gaseous or liquid fuel engines.
[0040] Specific gravity estimation system 100 may employ one or multiple strategies for analyzing a pressure signal with analyzer 128 and estimating specific gravity with estimator 129, as described below. In some aspects, one or more strategies may be employed in a controlled condition (e.g., in response to a request for a test of fuel for engine 114, at startup, at shutdown, etc., during which normal operation of engine 114 is not performed or suspended). In other aspects, one or more strategies may be performed during operation of an engine 114, with or without receiving a request for a fuel test. Example strategies are described below with respect to
[0041]
[0042] The pressure is in an approximately steady state, at portion 306, with fuel rail 104 being in a sealed state. GAV 122 may open at point 308 following portion 306, supplying gaseous fuel to a respective cylinder 110 via fuel rail 104, and immediately closing to seal fuel rail 104. At point 308 the pressure in fuel rail 104 changes, as represented with fluctuating pressure signal 302. At point 310, the greatest value of change occurs in the pressure of the fuel in fuel rail 104. After a given amount of time, oscillations in pressure signal 302 damp until reaching another, lower, steady state at point 312. The amount of time from point 308 to point 312 may be, for example, 1 second.
[0043]
[0044] Pressure signals (e.g., amplitude values identified with module 132) may be integrated with respect to, e.g., pressure, and may correspond to portion 304 (
[0045]
[0046]
[0047] Higher values of command 606 for GAV 122 cause GAV 122 to open to provide fuel in cylinders 110, with low levels of command 606 acting to close GAV 122. Portions 602 and 604 are separated by a solid horizontal line for clarity. Upper portion 602 illustrates three different responses, waveforms 608, 610, and 612 in the pressure signal to the same GAV command illustrated in lower portion 604.
[0048] Waveforms 608, 610, and 612 indicate pressures of the fuel, measured with sensor 106, in response to actuation of GAV 122. For example, when GAV 122 opens in response to command 606, each of waveforms 608, 610, and 612 begin to decrease as pressure in fuel rail 104 begins to fall, with waveform 612 showing the slowest response time to the opening of GAV 122 corresponding to command 606. In particular, in period of time T shown in
[0049] Distances D1, D2, and D3 in
[0050] While not shown in
[0051]
[0052] A method 800 of determining a characteristic of a fuel is illustrated by representative steps consistent with the present disclosure in the flowchart in
[0053] Method 800 may include a step 802, including receiving and/or pressurizing the fuel in fuel rail 104 to, e.g., the steady state point 306 shown in
[0054] Method 800 may include a step 804, including receiving pressure signal from pressure sensor 106 with pressure signal analyzer 128 of controller 108. As indicated above, step 804 may be performed during normal operation of engine 114 and/or as part of a fuel test.
[0055] Method 800 may include step 806, including identifying the frequency, amplitude, and phase of pressure signal with modules 130, 132, and 134. These aspects of the pressure signal may represent changes in the pressure of the fuel caused by, e.g., the opening of GAV 122. In some analyses, all three of the amplitude, phase, and frequency are identified and analyzed. In other analyses, only amplitude, only frequency, only phase, or a combination of amplitude and frequency, a combination of amplitude and phase, or a combination of frequency and phase are identified and analyzed, according to the strategy or strategies employed by specific gravity estimator 129.
[0056] As illustrated in
[0057] For example, step 808 may include applying a first strategy that includes integrating pressure signal with respect to delta pressure, as shown in
[0058] In a second strategy, as shown in
[0059] Step 808 may also include determining amplitude of the pressure of the fuel within fuel rail 104 by either the first, second, or third strategies, e.g., by integrating the pressure signal (first strategy), a function of frequency (second strategy), or phase lag (third strategy). For example, as shown in
[0060] Method 800 may further include step 810, including, based on the estimated specific gravity of the fuel, modifying an operational parameter of engine assembly 102. For example, if the estimated specific gravity is below a first specific gravity threshold value, then controller 108 may advance spark timing (e.g., generate commands that cause spark plugs fire sooner) for engines 114 that are spark ignited. Alternatively, if the specific gravity is above the first specific gravity threshold value, then controller 108 may retard spark timing (e.g., the spark plugs fire later). In other examples, such as when the specific gravity is above a specific gravity second threshold greater than the first specific gravity threshold, controller 108 may signal fuel system 103 to reduce the amount of primary fuel and increase the use of the pilot fuel (e.g., diesel). In conditions when the specific gravity of the fuel is above a third specific gravity threshold value that is greater than the first or second threshold values, controller 108 may derate engine assembly 102. For example, controller 108 may derate engine assembly 102 to a slow speed or low power output, based on the estimated specific gravity value. In another example, controller 108 may shut down engine assembly 102 entirely. In some implementations, method 800 may include comparing the estimated specific gravity of the fuel within fuel rail 104 with an expected specific gravity (e.g., a predetermined reference specific gravity) prior to modifying an operational parameter of engine assembly 102. In engines that are not spark ignited, controller 108 may adjust the primary and/or pilot fuel quantities at a second specific gravity threshold and derate engine 114 at a third specific gravity threshold. Other actions and thresholds may be used, instead of or in addition to the above-described examples.
[0061] The disclosed system and method may facilitate operation of engine assembly 102, even when engine assembly 102 is supplied with fuels having, e.g., different specific gravities. Estimation of specific gravity of fuel may improve transient performance, reduce emissions, and improve longevity of the internal combustion engine. Further, the systems and methods may eliminate the need for a user to manually enter a specific gravity value (including a methane number value in this disclosure), improving ease of use. The disclosed system and method may further allow for reduced downtime, thereby minimizing costs.
[0062] It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed system and method without departing from the scope of the disclosure. Other embodiments of the system will be apparent to those skilled in the art from consideration of the specification and practice of the system disclosed herein. It is intended that the specification and examples be considered as exemplary only, with a true scope of the disclosure being indicated by the following claims and their equivalents.