Light-Emitting Substrate and Manufacturing Method Thereof, Backlight Module, and Display Apparatus
20260026173 ยท 2026-01-22
Inventors
- Haixu Li (Beijing, CN)
- Zhanfeng Cao (Beijing, CN)
- Yingwei Liu (Beijing, CN)
- Hebin Zhao (Beijing, CN)
- Yonglian Qi (Beijing, CN)
- Mengping Li (Beijing, CN)
Cpc classification
International classification
Abstract
A light-emitting substrate includes a substrate, light-emitting devices, a color conversion layer and a first reflective layer. The substrate has a first surface and a second surface that are opposite to each other; the second surface of the substrate is provided with a second recess therein. The light-emitting devices are disposed on the first surface of the substrate; a light-emitting device includes a light exit region. The color conversion layer is disposed on a side of the light-emitting device toward the second surface. The color conversion layer is located in the second recess, and an orthographic projection of the light exit region of the light-emitting device on the substrate is located within a range of the color conversion layer on the substrate. The first reflective layer is disposed on a side of the light-emitting device away from the substrate and covers at least the light-emitting device.
Claims
1. A light-emitting substrate, comprising: a substrate having a first surface and a second surface that are opposite to each other, wherein the second surface of the substrate is provided with a second recess therein; light-emitting devices disposed on the first surface of the substrate, wherein a light-emitting device of the light-emitting devices includes a light exit region; a color conversion layer disposed on a side of the light-emitting device toward the second surface, wherein the color conversion layer is located in the second recess, and an orthographic projection of the light exit region of the light-emitting device on the substrate is located within an orthographic projection of the color conversion layer on the substrate; and a first reflective layer disposed on a side of the light-emitting devices away from the substrate and covering at least the light-emitting devices.
2. The light-emitting substrate according to claim 1, further comprising: a first light-homogenizing structure disposed in the second recess of the substrate, wherein the first light-homogenizing structure is configured to scatter received light.
3. The light-emitting substrate according to claim 2, wherein the first light-homogenizing structure includes a plurality of first protrusions, and the plurality of first protrusions are disposed on a bottom wall of the second recess of the substrate; and/or the first light-homogenizing structure includes a scattering layer disposed on a side of the color conversion layer proximate to or away from the substrate.
4. (canceled)
5. (canceled)
6. The light-emitting substrate according to claim 1, further comprising: a reflective structure disposed in the second recess of the substrate, and located on a side of the color conversion layer away from the substrate, wherein the reflective structure is configured to reflect received light: or the light-emitting substrate further comprising the reflective structure disposed in the second recess of the substrate and located on a side of the color conversion layer away from the substrate, wherein the reflective structure is configured to reflect received light, the reflective structure includes a plurality of reflective patterns, and the plurality of reflective patterns are arranged at intervals.
7. (canceled)
8. (canceled)
9. The light-emitting substrate according to claim 1, wherein the first surface of the substrate is provided with first recesses therein, and at least a portion of the light-emitting device is located in a first recess.
10. The light-emitting substrate according to claim 9, further comprising: a first transparent conductive layer disposed on the first surface of the substrate and located on a side of the light-emitting device proximate to the substrate, wherein the first transparent conductive layer includes a first electrode, the first electrode is located in the first recess and extends outside the first recess; a surface of the light-emitting device proximate to the substrate is connected to a portion of the first electrode located in the first recess; a first semiconductor layer disposed on a side of the first transparent conductive layer away from the substrate, wherein the first semiconductor layer includes a channel; a first conductive layer disposed on a side of the first semiconductor layer away from the substrate, wherein the first conductive layer includes a first gate line and a first transition line; the first gate line overlaps with the channel; the first transition line is connected to a portion of the first electrode located outside the first recess; and a second conductive layer disposed on a side of the first conductive layer away from the substrate, wherein the second conductive layer includes a source, a drain, a second electrode and a first connection line; a surface of the light-emitting device away from the substrate is connected to the second electrode, and one of the source and the drain is connected to the second electrode through the first connection line; the source and the drain are both connected to the channel; or the light-emitting substrate further comprising: a second transparent conductive layer disposed on the first surface of the substrate and located on a side of the light-emitting device proximate to the substrate, wherein the second transparent conductive layer includes a first electrode and a second electrode, the first electrode and the second electrode are both located in the first recess and extend outside the first recess; a surface of the light-emitting device proximate to the substrate is connected to portions of the first electrode and the second electrode that are located in the first recess; a second semiconductor layer disposed on a side of the second transparent conductive layer away from the substrate, wherein the second semiconductor layer includes a channel, a third conductive layer disposed on a side of the second semiconductor layer away from the substrate, wherein the third conductive layer includes a second gate line and a second transition line; the second gate line overlaps with the channel; the second transition line is connected to a portion of the first electrode located outside the first recess; and a fourth conductive layer disposed on a side of the third conductive layer away from the substrate, wherein the fourth conductive layer includes a source, a drain and a third transition line; one of the source and the drain is connected toa portion of the second electrode located outside the first recess through the third transition line; the source and the drain are both connected to the channel.
11. (canceled)
12. The light-emitting substrate according to claim 10, wherein orthographic projections of at least two light-emitting devices of the light-emitting devices on the second surface of the substrate are located within an orthographic projection of a same first recess on the second surface of the substrate.
13. The light-emitting substrate according to claim 12, wherein the light-emitting devices are arranged in an array, and orthographic projections of light exit regions of at least two light-emitting devices in a same row or a same column are located within an orthographic projection of a same first recess on the second surface of the substrate; and/or the light-emitting substrate further comprises light-emitting units each including multiple light-emitting devices that are connected in series and/or in parallel, wherein orthographic projections of light exit regions of light-emitting devices that belongs to a same light-emitting unit on the second surface of the substrate are located within an orthographic projection of a same first recess on the second surface of the substrate; and/or orthographic projections of light exit regions of all the light-emitting devices on the second surface of the substrate are located within an orthographic projection of a same first recess on the second surface of the substrate.
14. (canceled)
15. (canceled)
16. The light-emitting substrate according to claim 1, wherein the substrate further includes a side surface connected to the first surface and the second surface, and the light-emitting substrate further comprises: a light leakage preventing layer disposed on the side surface of the substrate; and/or the light-emitting substrate further comprises: a second reflective layer disposed on the first surface of the substrate and exposing at least a region where the light exit region of the light-emitting device is located; and/or the light-emitting substrate further comprises: a first encapsulation layer disposed on a side of the color conversion layer away from the substrate.
17. The light-emitting substrate according to claim 1, wherein the first surface of the substrate is provided with a first recess therein, a distance between a border of an orthographic projection of a bottom wall of the first recess on the second surface of the substrate and a border of an orthographic projection of the light exit region of the light-emitting device on the second surface of the substrate is a first distance, and a distance between the light-emitting device and the bottom wall of the first recess is a second distance; the first distance is greater than or equal to a product of the second distance and a tangent value of a light exit angle of the light exit region of the light-emitting device; and/or a distance between a border of an orthographic projection of a bottom wall of the second recess on the second surface of the substrate and a border of an orthographic projection of the light exit region of the light-emitting device on the second surface of the substrate is a third distance, and a distance between the light-emitting device and the bottom wall of the second recess is a fourth distance; the third distance is greater than or equal to a product of the fourth distance and a tangent value of a light exit angle of the light exit region of the light-emitting device.
18-20. (canceled)
21. A light-emitting substrate, comprising: a substrate having a first surface and a second surface that are opposite to each other, wherein the first surface of the substrate is provided with a first recess therein, and a bottom wall of the first recess of the substrate is provided with a plurality of first protrusions thereon; a light-emitting device disposed on the first surface of the substrate, wherein the light-emitting device includes a light exit region; a color conversion layer disposed on a side of the light-emitting device toward the second surface, wherein an orthographic projection of the light exit region of the light-emitting device on the substrate is located within an orthographic projection of the color conversion layer on the substrate; and a first reflective layer disposed on a side of the light-emitting device away from the substrate and covering at least the light-emitting device.
22. The light-emitting substrate according to claim 21, wherein the color conversion layer is located in the first recess; and/or at least a portion of the light-emitting device is located in the first recess.
23. A light-emitting substrate, comprising: a substrate having a first surface and a second surface that are opposite to each other, wherein the first surface of the substrate is provided with a first recess therein; a light-emitting device disposed on the first surface of the substrate, wherein the light-emitting device includes a light exit region; a color conversion layer disposed on a side of the light-emitting device toward the second surface, wherein an orthographic projection of the light exit region of the light-emitting device on the substrate is located within an orthographic projection of the color conversion layer on the substrate; a first reflective layer disposed on a side of the light-emitting device away from the substrate and covering at least the light-emitting device; and a reflective structure disposed in the first recess of the substrate, wherein the reflective structure is configured to reflect received light.
24. The light-emitting substrate according to claim 23, wherein the color conversion layer is located in the first recess and located on a side of the reflective structure away from the substrate; and/or at least a portion of the light-emitting device is located in the first recess.
25. A backlight module, comprising: the light-emitting substrate according to claim 1, wherein the light-emitting substrate has a light exit side and a non-light exit side that are opposite to each other; a diffusion sheet disposed on the light exit side of the light-emitting substrate; and a composite film disposed on a side of the diffusion sheet away from the light-emitting substrate.
26. A display apparatus, comprising: the backlight module according to claim 25; and a display panel disposed on a side of the composite film in the backlight module away from the light-emitting substrate.
27-32. (canceled)
33. A backlight module, comprising: the light-emitting substrate according to claim 21, wherein the light-emitting substrate has a light exit side and a non-light exit side that are opposite to each other; a diffusion sheet disposed on the light exit side of the light-emitting substrate; and a composite film disposed on a side of the diffusion sheet away from the light-emitting substrate.
34. A backlight module, comprising: the light-emitting substrate according to claim 23, wherein the light-emitting substrate has a light exit side and a non-light exit side that are opposite to each other; a diffusion sheet disposed on the light exit side of the light-emitting substrate; and a composite film disposed on a side of the diffusion sheet away from the light-emitting substrate.
35. A display apparatus, comprising: the backlight module according to claim 33; and a display panel disposed on a side of the composite film in the backlight module away from the light-emitting substrate.
36. A display apparatus, comprising: the backlight module according to claim 34; and a display panel disposed on a side of the composite film in the backlight module away from the light-emitting substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0043] In order to describe technical solutions in the present disclosure more clearly, the accompanying drawings to be used in some embodiments of the present disclosure will be briefly introduced below. Obviously, the accompanying drawings to be described below are merely drawings of some embodiments of the present disclosure, and a person of ordinary skill in the art can obtain other drawings according to those drawings. In addition, the accompanying drawings in the following description may be regarded as schematic diagrams, but are not limitations on actual sizes of products, actual processes of methods and actual timings of signals involved in the embodiments of the present disclosure.
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DESCRIPTION OF THE INVENTION
[0068] The technical solutions in some embodiments of the present disclosure will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, the embodiments to be described are merely some but not all embodiments of the present disclosure. All other embodiments obtained by a person of ordinary skill in the art based on the embodiments provided in the present disclosure should belong to the protection scope of the present disclosure.
[0069] Unless the context requires otherwise, throughout the specification and the claims, the term comprise and other forms thereof such as the third-person singular form comprises and the present participle form comprising are construed as an open and inclusive meaning, i.e., including, but not limited to. In the description of the specification, the terms such as one embodiment, some embodiments, exemplary embodiments, example, specific example, or some examples are intended to indicate that specific features, structures, materials, or characteristics related to the embodiment(s) or example(s) are included in at least one embodiment or example of the present disclosure. Schematic representations of the above terms do not necessarily refer to the same embodiment(s) or example(s). In addition, the specific features, structures, materials, or characteristics may be included in any one or more embodiments or examples in any suitable manner.
[0070] In the following, the terms first and second are used for descriptive purposes only, and are not to be construed as indicating or implying the relative importance or implicitly indicating the number of indicated technical features. Thus, a feature defined with first or second may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present disclosure, the term a/the plurality of means two or more unless otherwise specified.
[0071] In the description of some embodiments, the terms coupled and connected and derivatives thereof may be used. The term connected should be understood in a broad sense. For example, the term connected may represent a fixed connection, or a detachable connection, or a one-piece connection; alternatively, the term connected may represent a direct connection, or an indirect connection through an intermediate medium. For example, the term coupled indicates that two or more components are in direct physical or electrical contact. The term coupled or communicatively coupled may also indicate that two or more components are not in direct contact with each other, but still cooperate or interact with each other. The embodiments disclosed herein are not necessarily limited to the context herein.
[0072] The phrase at least one of A, B and C has the same meaning as the phrase at least one of A, B or C, both including following combinations of A, B and C: only A, only B, only C, a combination of A and B, a combination of A and C, a combination of B and C, and a combination of A, B and C.
[0073] The phrase A and/or B includes following three combinations: only A, only B, and a combination of A and B.
[0074] The phrase applicable to or configured to used herein means an open and inclusive expression, which does not exclude devices that are applicable to or configured to perform additional tasks or steps.
[0075] In addition, the use of the phrase based on is meant to be open and inclusive, since a process, step, calculation or other action that is based on one or more of the stated conditions or values may, in practice, be based on additional conditions or values exceeding those stated.
[0076] The term such as about, substantially or approximately as used herein includes a stated value and an average value within an acceptable range of deviation of a particular value, and the acceptable range of deviation is determined, for example, by a person of ordinary skill in the art, considering measurement in question and errors (i.e., limitations of a measurement system) associated with measurement of a particular quantity.
[0077] The term such as parallel, perpendicular or equal as used herein includes a stated condition and a condition similar to the stated condition within an acceptable range of deviation, and the acceptable range of deviation is determined, for example, by a person of ordinary skill in the art, considering measurement in question and errors (i.e., limitations of a measurement system) associated with measurement of a particular quantity. For example, the term equal includes absolute equality and approximate equality, where an acceptable range of deviation of the approximate equality may be, for example, a difference between two equals of less than or equal to 5% of either of the two equals.
[0078] It will be understood that, in a case where a layer or element is referred to as being on another layer or substrate, it may be that the layer or element is directly on the another layer or substrate, or there may be an intermediate layer between the layer or element and the another layer or substrate.
[0079] Exemplary embodiments are described herein with reference to sectional views and/or plan views as idealized exemplary drawings. In the accompanying drawings, thickness of layers and sizes of regions are enlarged for clarity. Thus, variations in shapes with respect to the accompanying drawings due to, for example, manufacturing technologies and/or tolerances may be envisaged. Therefore, the exemplary embodiments should not be construed as being limited to the shapes of the regions shown herein, but including shape deviations due to, for example, manufacturing. For example, an etched region shown to have a rectangular shape generally has a curved feature. Therefore, the regions shown in the accompanying drawings are schematic in nature, and their shapes are not intended to show actual shapes of the regions in an apparatus, and are not intended to limit the scope of the exemplary embodiments.
[0080] As shown in
[0081] For example, referring to
[0082] For example, as shown in
[0083] It should be noted that, depending on different application scenarios, the shape of the display surface of the display apparatus 1000 is not unique, and the shape of the display surface of the display apparatus 1000 may be any one of circle, ellipse or polygon, which is not specifically limited in the embodiments of the present disclosure.
[0084] In some embodiments, referring to
[0085] For example, referring to
[0086] Referring to
[0087] In some examples, referring to
[0088] As shown in
[0089] In some examples, referring to
[0090] In addition, referring to
[0091] As shown in
[0092] For example, referring to
[0093] The scattering layer 410 can blur the light emitted by the light-emitting devices 10 and provide support for the color conversion layer 420, the diffusion sheet 430 and the composite film 440. The color conversion layer 420 may, due to the excitation of light of a certain color emitted by the light-emitting devices 10, convert the light into white light, so as to improve a utilization rate of light energy of the light-emitting devices 10. The diffusion sheet 430 can homogenize the light passing through the diffusion sheet 430. The composite film 440 can improve the light extraction efficiency of the light-emitting substrate 300, thereby increasing the display brightness of the display apparatus 1000.
[0094] It will be noted that, the scattering layer 410 includes scattering particles, and the scattering particles include titanium dioxide and/or silicon dioxide. The color conversion layer 420 includes a quantum dot material or a fluorescent material. The composite film 440 may include a brightness enhancement film (BEF) and a dual brightness enhancement film (DBEF), which may increase the light flux within a certain angle range by using the principles of total reflection, refraction and polarization, so as to improve the brightness of the display apparatus 1000.
[0095] For example, as shown in
[0096] In some related art, the scattering layer, the color conversion layer, the diffusion sheet and the composite film are all disposed between the light-emitting substrate and the display panel, which results in a relatively large thickness of the entire display apparatus and is not conducive to the design of thinness and lightness of the display apparatus.
[0097] Based on this, referring to
[0098] As shown in
[0099] It will be noted that a material of the substrate 20 may include a rigid material. For example, the material of the substrate 20 includes any one of glass, quartz, or polymethyl methacrylate (PMMA).
[0100] As shown in
[0101] As shown in
[0102] In this case, the color conversion layer 420 located in the second recess 22 and the substrate 20 together occupy part of a dimension of the display apparatus 1000 in a third direction Z (a thickness direction of the display apparatus 1000); that is, the color conversion layer 420 located in the second recess 22 does not need to occupy additional dimension of the display apparatus 1000 in the third direction Z. Based on this, in comparison with the related art, the thickness of the display apparatus 1000 provided by the embodiments of the present disclosure is reduced, so that the display apparatus 1000 is thinner and lighter.
[0103] It will be noted that, the third direction Z is perpendicular to the first surface 20A of the substrate 20; that is, the third direction Z is perpendicular to the first direction X and perpendicular to the second direction Y.
[0104] As shown in
[0105] A reflectivity of the first reflective layer 30 is greater than or equal to 85%. For example, a material of the first reflective layer 30 may include metal, such as at least one of aluminum, silver, copper, and platinum. For example, the material of the first reflective layer 30 may include white ink and/or silicone-based white adhesive.
[0106] It can be known from the above that, the color conversion layer 420 and the light-emitting devices 10 are respectively disposed on opposite sides of the substrate 20, and the light-emitting devices 10 is covered with the first reflective layer 30 on a side away from the substrate 20. In this way, after the light emitted by the light-emitting devices 10 excites the color conversion layer 420, for the light emitted by the color conversion layer 420 in every direction, a part of the light is directed toward the outside of the substrate 20, while another part of the light enters the substrate 20 and is emitted uniformly from the second surface 20B of the substrate 20 after being reflected multiple times inside the substrate 20, so that the brightness uniformity of the light-emitting substrate 300 is improved. In addition, according to actual conditions, the light-emitting substrate 300 may not be provided with the scattering layer 410, so as to further reduce the thickness of the display apparatus 100 and make the display apparatus 1000 thin and light.
[0107] It will be understood that, the orthographic projection of the light exit region E on the substrate 20 is located within the orthographic projection of the color conversion layer 420 on the substrate 20, and the color conversion layer 420 is located in the second recess 22. That is, the orthographic projection of the light exit region E on the substrate 20 is located in the second recess 22. It will be noted that an orthographic projection on the substrate 20 refers to an orthographic projection on a plane where the first surface 20A of the substrate 20 is located.
[0108] In some embodiments, referring to
[0109] In some other embodiments, referring to
[0110] Some embodiments of the present disclosure will be exemplarily illustrated below by taking an example in which an orthographic projection of a light exit region E of a light-emitting device 10 on the substrate 20 is located within an orthographic projection of a second recess 22 on the substrate 20, but the embodiments of the present disclosure are not limited thereto.
[0111] Referring to
[0112] The third distance L3 is greater than or equal to a product of the fourth distance L4 and a tangent value of a light exit angle 2 of the light exit region E of the light-emitting device 10, so that all the light emitted by the light-emitting device 10 may be directed toward the bottom wall of the second recess 22, and thus may be emitted after being converted by the color conversion layer 420.
[0113] It will be noted that, herein, a luminous intensity of the outmost light of the light emitted by the light-emitting device 10 is half of a luminous intensity corresponding to a normal direction of the light-emitting device 10, and the light exit angle is a maximum angle between edge light and a normal of a light exit surface.
[0114] In some embodiments, as shown in
[0115] In this case, referring to
[0116] In some embodiments, as shown in
[0117] In this case, due to the presence of the second reflective layer 40, a part of light entering the substrate 20 from the color conversion layer 420 will be directed toward the second reflective layer 40, and is emitted from the second surface 20B of the substrate 20 after being reflected by the second reflective layer 40, thereby improving the brightness uniformity of the light-emitting substrate 300.
[0118] In this case, referring to
[0119] A reflectivity of the second reflective layer 40 is greater than or equal to 85%. For example, a material of the second reflective layer 40 includes metal, such as at least one of aluminum, silver, copper, and platinum. For example, the material of the second reflective layer 40 includes white ink and/or silicone-based white adhesive.
[0120] Based on this, as shown in
[0121] For example, the second light-homogenizing structures 50 may include a plurality of second protrusions, and the second protrusions are substantially in a shape of at least one of a cone, a pyramid, and a spherical cap. A material of the second light-homogenizing structures 50 includes a transparent resin.
[0122] Herein, substantially in a shape of a cone or pyramid refers to in a shape of a cone or a pyramid as a whole, but is not limited to a standard cone or pyramid. That is, the cone and pyramid here include not only shapes of a basic cone and pyramid but also shapes similar to cones and pyramids. For example, apex corners of cones and pyramids are curved surfaces.
[0123] Herein, substantially in a shape of a spherical cap refers to in a shape of a spherical cap as a whole, but is not limited to a standard spherical cap. That is, the spherical cap here includes not only a shape of a standard spherical cap but also shapes similar to a spherical cap. For example, an upper half of a spherical cap is a standard spherical cap, and a lower half is a cylinder.
[0124] In some embodiments, referring to
[0125] In this case, the light emitted by the light-emitting device 10 towards the region where the second recess 22 is located may be dispersed by the first light-homogenizing structure 60 and emitted from other regions. Thus, the light output of the region where the second recess 22 is located is reduced, and the light output of the other regions between second recesses 22 is increased, so that the brightness uniformity of the light-emitting substrate 300 is improved.
[0126] Moreover, the first light-homogenizing structure 60 does not need to occupy additional dimension of the display apparatus 1000 in the third direction Z, which is beneficial for the lightness and thinness of the display apparatus 1000. That is, the brightness uniformity of the light-emitting substrate 300 may be improved without increasing the thickness of the display apparatus 1000.
[0127] In some examples, as shown in
[0128] In addition, the first light-homogenizing structure 60 is disposed inside the substrate 20, so that there is no need to individually provide other film layers that play a light-homogenizing role in the second recess 22, which not only saves materials but also reduces a depth of the second recess 22. As a result, the thickness of the substrate 20 may be reduced, so that the thickness of the display apparatus 1000 is reduced, and the display apparatus 1000 is thinner and lighter.
[0129] In some other examples, as shown in
[0130] In some embodiments, referring to
[0131] It will be noted that, the reflective structure 70 is located on a side of the color conversion layer 420 away from the substrate 20, so as to prevent the light emitted by the light-emitting device 10 from being directly emitted without being converted by the color conversion layer 420, thereby reducing the risk of color deviation.
[0132] In this case, for the light entering a region where the second recess 22 is located from the light-emitting device 10, a part of light may be reflected by the reflective structure 70 into the substrate 20 and emitted from other regions. Thus, the light output of the region where the second recess 22 is located is reduced, and the light output of other regions between second recesses 22 is increased, so that the brightness uniformity of the light-emitting substrate 300 is improved.
[0133] Moreover, the reflective structure 70 does not need to occupy additional dimension of the display apparatus 1000 in the third direction Z, which is beneficial for the thinness and lightness of the display apparatus 1000. That is, the brightness uniformity of the light-emitting substrate 300 may be improved without increasing the thickness of the display apparatus 1000.
[0134] For example, as shown in
[0135] Herein, substantially in a shape of a circle or an ellipse refers to in the shape of a circle or ellipse as a whole, but is not limited to a standard circle or ellipse. That is, the circle or ellipse here includes not only a shape of a basic circle or ellipse but also shapes similar to a circle or ellipse. For example, part of the border of a circle or ellipse is a straight line.
[0136] Herein, substantially in a shape of a polygon refers to in the shape of a polygon as a whole, but is not limited to a standard polygon. That is, the polygon here includes not only a shape of a basic circle or ellipse but also shapes similar to a polygon. For example, corners of a polygon are curved; that is, the corners of the polygon are smooth and in a shape of a rounded corner.
[0137] In addition, a material of the reflective patterns 71 includes metal, such as at least one of aluminum, silver, copper, and platinum. The reflective patterns 71 may be formed by using an evaporation process. In this case, due to the shadow effect of the evaporation, a slope exists at the edge of the reflective pattern 71. That is, the edge surface of the reflective pattern 71 is a slope.
[0138] In some embodiments, as shown in
[0139] In some embodiments, referring to
[0140] It will be noted that, referring to
[0141] In some embodiments, referring to
[0142] In some other embodiments, referring to
[0143] In this case, the portion of the light-emitting device 10 located in the first recess 21 and the substrate 20 together occupy part of the dimension of the display apparatus 1000 in the third direction Z, i.e., the portion of the light-emitting device 10 located in the first recess 21 does not need to additionally occupy the dimension of the display apparatus 1000 in the third direction Z, so that the thickness of the display apparatus 1000 may be further reduced, making the display apparatus 1000 thinner and lighter.
[0144] Some embodiments of the present disclosure will be exemplarily illustrated below by taking an example in which the first surface 20A of the substrate 20 is provided therein with a first recess 21 and at least a portion of a light-emitting device 10 is located in the first recess 21, but the embodiments of the present disclosure are not limited thereto.
[0145] Referring to
[0146] The first distance L1 is greater than or equal to a product of the second distance L2 and a tangent value of the light exit angle 1 of the light exit region E of the light-emitting device 10, so that all the light emitted by the light-emitting device 10 may be directed toward the bottom wall of the first recess 21 and toward the color conversion layer 420 in the second recess 22.
[0147] It will be noted that, herein, a luminous intensity of the outmost light of the light emitted by the light-emitting device 10 is half of a luminous intensity corresponding to a normal direction of the light-emitting device 10, and the light exit angle is a maximum angle between the outmost light and a normal of a light exit surface.
[0148] In some embodiments, referring to
[0149] For example, as shown in
[0150] It will be noted that, the first wiring layer 301 may include multiple conductive layers and multiple insulating layers for isolating adjacent conductive layers or protecting the conductive layers, which is not specifically limited in the embodiments of the present disclosure. A material of the first insulating layer 302 includes a transparent resin.
[0151] In some other embodiments, referring to
[0152] For example, referring to
[0153] As shown in
[0154] It will be noted that, a material of the first transparent conductive layer 310 includes indium zinc oxide and/or indium tin oxide, so as to reduce the shielding for the light emitted by the light-emitting device 10 by the first electrode 11 and improve the light extraction efficiency of the light-emitting substrate 300.
[0155] As shown in
[0156] It will be noted that, a material of the first semiconductor layer 320 includes amorphous silicon, monocrystalline silicon, polycrystalline silicon, or a metal oxide semiconductor material. For example, the material of the first semiconductor layer 320 includes indium gallium zinc oxide and/or zinc oxide.
[0157] As shown in
[0158] It will be noted that, a material of the first conductive layer 330 includes metal. For example, the material of the first conductive layer 330 includes at least one of aluminum, copper, or molybdenum.
[0159] As shown in
[0160] It will be noted that, a material of the second conductive layer 340 includes metal. For example, the material of the second conductive layer 340 includes at least one of aluminum, copper, or molybdenum.
[0161] Based on the above, a surface of the light-emitting device 10 proximate to the substrate 20 may be connected to the portion of the first electrode 11 located in the first recess 21, and a surface of the light-emitting device 10 away from the substrate 20 may be connected to the second electrode 12, so that the light-emitting device 10 is driven by the first electrode 11 and the second electrode 12 to emit light. Furthermore, the second electrode 12, the source S, and the drain D are made of a same material and are disposed in the same layer, so that the second electrode 12, the source S, and the drain D may be fabricated in a same process, and the process is simple. Alternatively, the light-emitting device 10 and the driving transistor T may be directly fabricated on the substrate 20, so as to avoid increase in cost and yield loss caused by the die bonding process.
[0162] In addition, referring to
[0163] It will be noted that, a material of the first buffer layer BF1 includes silicon oxide and/or transparent resin. A material of the first gate insulating layer GI1 includes any of inorganic insulating materials of silicon nitride, silicon oxynitride and silicon oxide. A material of the first interlayer insulating layer ILD1 includes any of inorganic insulating materials of silicon nitride, silicon oxynitride and silicon oxide. The second encapsulation layer 92 may include, for example, at least one inorganic layer and at least one organic layer.
[0164] For example, referring to
[0165] As shown in
[0166] It will be noted that, a material of the second transparent conductive layer 350 includes indium zinc oxide and/or indium tin oxide, so as to reduce the shielding of the light emitted by the light-emitting device 10 by the first electrode 11 and the second electrode 12 and improve the light extraction efficiency of the light-emitting substrate 300.
[0167] As shown in
[0168] It will be noted that, a material of the second semiconductor layer 360 includes amorphous silicon, monocrystalline silicon, polycrystalline silicon, or a metal oxide semiconductor material. For example, the material of the second semiconductor layer 360 includes indium gallium zinc oxide and/or zinc oxide.
[0169] As shown in
[0170] It will be noted that, a material of the third conductive layer 370 includes metal. For example, the material of the third conductive layer 370 includes at least one of aluminum, copper, or molybdenum.
[0171] As shown in
[0172] It will be noted that the material of the fourth conductive layer 380 includes metal. For example, the material of the fourth conductive layer 380 includes at least one of aluminum, copper, or molybdenum.
[0173] Based on the above, a surface of the light-emitting device 10 proximate to the substrate 20 may be connected to the portions of the first electrode 11 and the second electrode 12 that are located in the first recess 21, so that the light-emitting device 10 is driven by the first electrode 11 and the second electrode 12 to emit light. Furthermore, the light-emitting device 10 and the driving transistor T may be directly fabricated on the substrate 20 and connected to each other through the third transition line 381, so as to avoid increase in cost and yield loss caused by the die bonding process.
[0174] In addition, referring to
[0175] It will be noted that, a material of the second buffer layer BF2 includes silicon oxide and/or transparent resin. A material of the second gate insulating layer GI2 includes any of inorganic insulating materials of silicon nitride, silicon oxynitride and silicon oxide. A material of the second interlayer insulating layer ILD2 includes any of inorganic insulating materials of silicon nitride, silicon oxynitride and silicon oxide. The third encapsulation layer 93 may include, for example, at least one inorganic layer and at least one organic layer.
[0176] In some embodiments, referring to
[0177] For example, referring to
[0178] In some embodiments, as shown in
[0179] Based on this, orthographic projections of light exit regions E (referring to
[0180] For example, as shown in
[0181] In some examples, as shown in
[0182] For example, as shown in
[0183] Some embodiments of the present disclosure provide a manufacturing method of a light-emitting substrate 300, which is used to manufacture the light-emitting substrate 300 as described in any one of the above embodiments. As shown in
[0184] In S100, a second recess 22 is formed in a second surface 20B of a substrate 20.
[0185] In the above step, as shown in
[0186] It will be noted that, etching may be performed by using a wet etching process. In this case, due to the isotropic characteristic of the wet etching process, a maximum radial length of the opening of the mask is substantially equal to a maximum depth of the second recess 22.
[0187] In S200, a color conversion layer 420 is formed in the second recess 22.
[0188] In the above step, as shown in
[0189] In S300, light-emitting devices 10 are formed on a first surface 20A of the substrate.
[0190] In the above step, as shown in
[0191] In some embodiments, referring to
[0192] In S311, a seed layer 101 is formed.
[0193] In the above step, as shown in
[0194] In S312, a barrier wall 102 is formed on the seed layer 101.
[0195] In the above step, as shown in
[0196] In S313, a wiring layer 103 is formed.
[0197] In the above step, as shown in
[0198] In S314, the barrier wall 102 is removed and the seed layer 101 is patterned.
[0199] In the above step, as shown in
[0200] In S315, the light-emitting device 10 is connected to the first pad 11 and the second pad 12.
[0201] In the above step, as shown in
[0202] In some other embodiments, referring to
[0203] In S321, a first transparent conductive layer 310 is formed.
[0204] In the above step, as shown in
[0205] In S322, a first buffer layer BF1 is formed.
[0206] In the above step, as shown in
[0207] In S323, a first semiconductor layer 320 is formed.
[0208] In the above step, as shown in
[0209] In S324, a first gate insulating layer GI1 is formed.
[0210] In the above step, as shown in
[0211] In S325, a first conductive layer 330 is formed.
[0212] In the above step, as shown in
[0213] In S326, a first interlayer insulating layer ILD1 is formed.
[0214] In the above step, as shown in
[0215] In S327, a second conductive layer 340 is formed.
[0216] In the above step, as shown in
[0217] In S328, a second encapsulation layer 92 is formed.
[0218] In the above step, as shown in
[0219] In S400, a first reflective layer 30 is formed on a side of the light-emitting device 10 away from the substrate 20.
[0220] In the above step, as shown in
[0221] In some embodiments, referring to
[0222] In S500, a bottom wall of the second recess 22 is etched to form a plurality of first protrusions 201 on the bottom wall of the second recess 22.
[0223] In the above step, as shown in
[0224] As shown in
[0225] In some embodiments, referring to
[0226] In S600, a first recess 21 is formed in a first surface 20A of the substrate 20.
[0227] In the above step, as shown in
[0228] It will be noted that, the etching may be performed by a wet etching process. In this case, due to the isotropic characteristic of the wet etching process, a maximum radial length of the opening of the mask is substantially equal to a maximum depth of the first recess 21.
[0229] In some embodiments, referring to
[0230] In S700, a reflective structure 70 is formed in the second recess 22.
[0231] In the above step, as shown in
[0232] In some embodiments, referring to
[0233] In S800, a second reflective layer 40 is formed.
[0234] In the above step, as shown in
[0235] Based on this, referring to
[0236] In S900, a second light-homogenizing structure 50 is formed.
[0237] In the above step, as shown in
[0238] Some embodiments of the present disclosure provide a light-emitting substrate 300. Referring to
[0239] As shown in
[0240] As shown in
[0241] As shown in
[0242] As shown in
[0243] Based on this, the first surface 20A of the substrate 20 is provided with a first recess 21 therein, and a bottom wall of the first recess 21 of the substrate 20 is provided with a plurality of first protrusions 201 thereon. The plurality of first protrusions 201 form a first light-homogenizing structure 60. The first protrusions 201 are substantially in a shape of at least one of a cone, a pyramid, and a spherical cap. In this case, the first protrusions 201 will disperse the incident light, and the light will be scattered in every direction, so that the brightness uniformity of the light-emitting substrate 300 is improved.
[0244] In addition, the first light-homogenizing structure 60 is a portion of the substrate 20, so that there is no need to additionally provide other film layers that play a light-homogenizing role in the first recess 21, which not only saves materials but also reduces a depth of the first recess 21, so that the thickness of the substrate 20 may be reduced. As a result, the thickness of the display apparatus 1000 is reduced, so that the display apparatus 1000 is thinner and lighter.
[0245] In some embodiments, referring to
[0246] In some other embodiments, the color conversion layer 420 is located on the second surface 20B of the substrate 20 and covers the entire light-emitting region A. All the light emitted by the light-emitting device 10 may be converted by the color conversion layer 420 and emitted after being homogenized by the first light-homogenizing structure 60.
[0247] In some embodiments, referring to
[0248] In this case, the portion of the light-emitting device 10 located in the first recess 21 and the substrate 20 together occupy part of the dimension of the display apparatus 1000 in the third direction Z, i.e., the portion of the light-emitting device 10 located in the first recess 21 does not need to additionally occupy the dimension of the display apparatus 1000 in the third direction Z, which may further reduce the thickness of the display apparatus 1000, making the display apparatus 1000 thinner and lighter.
[0249] In some embodiments, referring to
[0250] The first distance L1 is greater than or equal to a product of the second distance L2 and a tangent value of the light exit angle 1 of the light exit region E of the light-emitting device 10, so that all the light emitted by the light-emitting device 10 may be directed toward the bottom wall of the first recess 21, and may be emitted after being homogenized by the first light-homogenizing structure 60.
[0251] Some embodiments of the present disclosure provide a manufacturing method of a light-emitting substrate 300, which is used to manufacture the light-emitting substrate 300 in the above embodiments. Referring to
[0252] In S1, a first recess 21 is formed in a first surface 20A of a substrate 20.
[0253] In the above step, as shown in
[0254] It will be noted that, the etching may be performed by using a wet etching process. In this case, due to the isotropic characteristic of the wet etching process, a maximum radial length of the opening of the mask is substantially equal to a maximum depth of the first recess 21.
[0255] In S2, a bottom wall of the first recess 21 is etched to form a plurality of first protrusions 201 on the bottom wall of the first recess 21.
[0256] In the above step, as shown in
[0257] As shown in
[0258] In S3, a color conversion layer 420 is formed.
[0259] In the above step, as shown in
[0260] In a case where the color conversion layer 420 is disposed in the first recess 21 of the substrate 20, the color conversion layer 420 may be formed in the first recess 21 by using an inkjet printing process. For example, a fluorescent material or quantum dot material may be printed in the first recess 21 by using an inkjet printing process.
[0261] In S4, a light-emitting device 10 is formed on the first surface 20A of the substrate 20.
[0262] In the above step, as shown in
[0263] It will be noted that, for the steps of forming the light-emitting device 10, reference may be made to the aforementioned description, and details will not be repeated here in the embodiments of the present disclosure.
[0264] In S5, a first reflective layer 30 is formed on a side of the light-emitting device 10 away from the substrate 20.
[0265] In the above step, as shown in
[0266] Some embodiments of the present disclosure provide a light-emitting substrate 300. Referring to
[0267] As shown in
[0268] As shown in
[0269] As shown in
[0270] As shown in
[0271] As shown in
[0272] In this case, for the light emitted by the light-emitting device 10 and directed toward a region where the first recess 21 is located, a part of light may be reflected by the reflective structure 70 into the substrate 20 and emitted from other regions. Thus, the light output from the region where the first recess 21 is located is reduced, and the light output from regions between first recesses 21 is increased, so that the brightness uniformity of the light-emitting substrate 300 is improved.
[0273] Moreover, the reflective structure 70 does not need to occupy additional dimension of the display apparatus 1000 in the third direction Z, which is beneficial for thinness and lightness of the display apparatus 1000. That is, the brightness uniformity of the light-emitting substrate 300 may be improved without increasing the thickness of the display apparatus 1000.
[0274] In some embodiments, referring to
[0275] The color conversion layer 420 located in the first recess 21 and the substrate 20 together occupy part of the dimension of the display apparatus 1000 in the third direction Z; that is, the color conversion layer 420 located in the first recess 21 does not need to occupy additional dimension of the display apparatus 1000 in the third direction Z. Based on this, in comparison with the related art, the thickness of the display apparatus 1000 provided in the embodiments of the present disclosure is reduced, so that the display apparatus 1000 is thinner and lighter.
[0276] In some other embodiments, the color conversion layer 420 is located on the second surface 20B of the substrate 20 and covers the entire light-emitting region A. Thus, all the light emitted by the light-emitting device 10 may be converted by the color conversion layer 420 and emitted after being reflected by the reflective structure 70.
[0277] In some embodiments, referring to
[0278] In this case, the portion of the light-emitting device 10 located in the first recess 21 and the substrate 20 together occupy part of the dimension of the display apparatus 1000 in the third direction Z; that is, the portion of the light-emitting device 10 located in the first recess 21 does not need to additionally occupy the dimension of the display apparatus 1000 in the third direction Z. In this way, the thickness of the display apparatus 1000 may be further reduced, and the display apparatus 1000 may be thinner and lighter.
[0279] In some embodiments, referring to
[0280] The first distance L1 is greater than or equal to a product of the second distance L2 and a tangent value of the light exit angle 1 of the light exit region E of the light-emitting device 10. Thus, all the light emitted by the light-emitting device 10 may be directed toward the bottom wall of the first recess 21, and after passing through the reflective structure 70, a part of the light is directly emitted, and another part of the light is reflected into the substrate 20 and emitted from other regions, so that the brightness uniformity of the light-emitting substrate 300 is improved.
[0281] Some embodiments of the present disclosure provide a manufacturing method of a light-emitting substrate 300, which is used to manufacture the light-emitting substrate 300 in the above embodiment. As shown in
[0282] In S10, a first recess 21 is formed in a first surface 20A of a substrate 20.
[0283] In the above step, as shown in
[0284] It will be noted that, the etching may be performed by a wet etching process. In this case, due to the isotropic characteristic of the wet etching process, a maximum radial length of the opening of the mask is substantially equal to a maximum depth of the first recess 21.
[0285] In S20, a reflective structure 70 is formed in the first recess 21.
[0286] In the above step, as shown in
[0287] In S30, a color conversion layer 420 is formed.
[0288] In the above step, as shown in
[0289] In a case where the color conversion layer 420 is disposed in the first recess 21 of the substrate 20, the color conversion layer 420 may be formed in the first recess 21 by using an inkjet printing process. For example, a fluorescent material or quantum dot material may be printed in the first recess 21 by using an inkjet printing process.
[0290] In S40, a light-emitting device 10 is formed on the first surface 20A of the substrate 20.
[0291] In the above step, as shown in
[0292] It will be noted that, for the steps of forming the light-emitting device 10, reference may be made to the aforementioned description, and details will not be repeated here in the embodiments of the present disclosure.
[0293] In S50, a first reflective layer 30 is formed on a side of the light-emitting device 10 away from the substrate 20.
[0294] In the above step, as shown in
[0295] In the description of the present specification, specific features, structures, materials or characteristics may be combined in any one or more embodiments or examples in a suitable manner.
[0296] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and variations or substitutions that any person skilled in the art may conceive of within the technical scope disclosed by the present disclosure, should fall within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subjected to the protection scope of the claims.