THIOL-FUNCTIONALIZED ADSORBENTS FOR HEAVY METAL ION REMOVAL
20260021473 ยท 2026-01-22
Assignee
Inventors
Cpc classification
B01J20/28019
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28085
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3236
PERFORMING OPERATIONS; TRANSPORTING
B01J20/3259
PERFORMING OPERATIONS; TRANSPORTING
C02F1/288
CHEMISTRY; METALLURGY
B01J20/3214
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/32
PERFORMING OPERATIONS; TRANSPORTING
B01J20/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A composition for removing heavy metal ions from an environment includes a porous particle having a plurality of pores, and a coating disposed on a surface of each pore of the plurality of pores. The coating includes a metal oxide layer on the surface of each pore of the plurality of pores and a silane-thiol layer on a surface of the metal oxide layer.
Claims
1. A composition comprising: a porous particle having a plurality of pores, and a coating disposed on a surface of each pore of the plurality of pores, the coating comprising a metal oxide layer on the surface of each pore of the plurality of pores and a silane-thiol layer on a surface of the metal oxide layer.
2. The composition of claim 1, wherein the metal oxide layer has a thickness of about 0.1 nm to about 15 nm.
3. The composition of claim 1, wherein the silane-thiol layer has a thickness of about 0.1 nm to about 2 nm.
4. The composition of claim 1, wherein about 60% to about 100% of the surface of each pore of the plurality of pores is coated with the coating.
5. The composition of claim 1, wherein the composition has a pore volume of about 0.4 cm.sup.3/g to about 0.7 cm.sup.3/g.
6. The composition of claim 1, wherein the metal oxide comprises aluminum oxide, zinc oxide, magnesium oxide, manganese oxide, zirconium oxide, titanium oxide, tin oxide, cobalt oxide, silicon dioxide, indium oxide, niobium oxide, iron oxide, nickel oxide, gallium oxide, yttrium oxide, or a combination of two or more thereof.
7. The composition of claim 1, wherein the silane-thiol comprises (O).sup.aSi(O(CH.sub.2).sub.bCH.sub.3)b(CH.sub.2).sub.dSH, where a is 1-3, b is 0-2, c is 0-2, d is 1 to 10, and a+c=3.
8. The composition of claim 7, wherein the silane-thiol is present on the surface of the metal oxide layer in an areal density of about 3 molecules/nm.sup.2 to about 4 molecules/nm.sup.2.
9. The composition of claim 1, wherein the porous particle comprises silica, carbon, polymer, or a combination thereof.
10. The composition of claim 8, wherein the plurality of pores of the porous silica particle has an average diameter of about 20 nm to about 50 nm.
11. The composition of claim 9, wherein the porous silica particle has a diameter of about 10 m to about 1000 m.
12. A method of removing heavy metal ions from an environment comprising: contacting the heavy metal ions with the composition of claim 1; and adsorbing the heavy metal ions into the plurality of pores of the porous particle.
13. The method of claim 12, wherein the heavy metal ions comprise mercury ions, arsenic ions, lead ions, cadmium ions, copper ions, or a combination of two or more thereof.
14. The method of claim 12, further comprising: disposing the composition of claim 1 in an aqueous solution of ethylenediaminetetraacetic acid (EDTA), removing at least some of the heavy metal ions; and reusing the composition of claim 1 to remove heavy metal ions from the environment.
15. A method of forming a composition comprising: depositing a metal oxide layer on a porous particle having a plurality of pores, the deposition including: (A) introducing a metal precursor gas into the ALD reactor to form first precursor complexes on surfaces of the porous particle; (B) introducing a co-reactant into the ALD reactor, the first co-reactant reactive with the first precursor complexes; and depositing a silane-thiol layer on the metal oxide layer comprising contacting the porous particle with a silane-thiol precursor having a structure according to Formula (I) ##STR00006## wherein: R.sup.1, R.sup.2, and R.sup.3 are each independently O(CH.sub.2).sub.yCH.sub.3 or (CH.sub.2).sub.yCH.sub.3; y is 0-2; x is 1-10; and at least two of R.sup.1, R.sup.2, and R.sup.3 are each independently O(CH.sub.2).sub.yCH.sub.3.
16. The method of claim 15, wherein the metal precursor gas comprises trimethylaluminum and the co-reactant comprises oxygen, ozone, hydrogen peroxide, water, or a combination thereof.
17. The method of claim 15, wherein the silane-thiol precursor comprises (3-mercaptopropyl)trimethoxysilane, (3-mercaptopropyl)triethoxysilane, (3-mercaptopropyl)methyldimethoxysilane, or any combination of two or more thereof.
18. The method of claim 15, wherein depositing the metal oxide layer comprises repeating steps (A) and (B) until a thickness of the metal oxide layer is about 0.1 nm to about 15 nm.
19. The method of claim 15, wherein depositing the silane-thiol layer comprises depositing silane-thiol layer having a thickness of about 0.1 nm to about 2 nm.
20. The method of claim 15, wherein the porous particle comprises silica, has a diameter of about 10 m to about 1000 m, and an average diameter of about 20 nm to about 50 nm.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0012] The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only several implementations in accordance with the disclosure and are, therefore, not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through use of the accompanying drawings.
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[0028] Reference is made to the accompanying drawings throughout the following detailed description. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative implementations described in the detailed description, drawings, and claims are not meant to be limiting. Other implementations may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and made part of this disclosure.
DETAILED DESCRIPTION OF VARIOUS EMBODIMENTS
[0029] Before turning to the figures, which illustrate certain exemplary embodiments in detail, it should be understood that the present disclosure is not limited to the details of methodology set forth in the description or illustrated in the figures. It should also be understood that the terminology used herein is for the purpose of description only and should not be regarded as limiting.
[0030] Conventional water purification methods for heavy metal ion removal include adsorption, membrane filtration, chemical precipitation, and electrochemical treatment. Among these methods, adsorption is a promising technology due to its low operating cost and simplicity, particularly for heavy metal ions at low concentrations. However, the regeneration of adsorbents after their use remains a substantial challenge. While conventional adsorbents, such as activated carbon, porous silica, and zeolite, are somewhat effective, these conventional adsorbents typically fall short in terms of specificity and efficiency, particularly in the presence of complex mixtures of various coexisting ions.
[0031] Thus, the present disclosure relates to compositions of porous particles coated with metal oxides and silane-thiols and their use for the efficient and selective removal of heavy metals from aqueous solutions. The porous particles may include a plurality of pores to create sufficient surface area for the adsorption and subsequent removal of heavy metals from aqueous solutions. The metal oxide layer may coat the porous particles, including inside of the pores of the porous particles, and the silane-thiol layer may be disposed on the metal oxide layer, including inside of the pores of the porous particles.
[0032] The coating may be disposed on a surface of each pore or a substantial portion of the plurality of pores. The substantial portion of the plurality of pores may be coverage greater than 50%, 60%, 70%, 80%, 90%, 95%, 98%, 99%, or 50% to 90%, 60% to 95%, 70% to about 98%, about 80% to about 99%, about 50% to 100%, about 60% to 100%, about 70% to 100%, or about 80% to 100%, about 90% to 100%.
[0033] The metal oxide layer of the coating on the porous particles may include a metal oxide that can be deposited with atomic layer deposition (ALD). For example, the metal oxide layer may include aluminum oxide, zinc oxide, magnesium oxide, manganese oxide, zirconium oxide, titanium oxide, tin oxide, cobalt oxide, silicon dioxide, indium oxide, niobium oxide, iron oxide, nickel oxide, gallium oxide, yttrium oxide, or a combination of two or more thereof.
[0034] The metal oxide layer may have a thickness that is predetermined to be thick enough to coat a substantial portion of the surface of the porous particles while also being thin enough to limit the decrease in pore size from coating the pores. The metal oxide layer may have a thickness of about 0.1 nm to about 20 nm, including about 0.1 nm to about 10 nm, about 0.1 nm to about 5 nm, about 0.2 nm to about 2 nm, about 0.2 nm to about 1 nm, or about 0.5 nm.
[0035] The metal oxide layer may have an areal density of at least about 30 ng/cm.sup.2, at least about 60 ng/cm.sup.2, at least about 120 ng/cm.sup.2, at least about 160 ng/cm.sup.2, at least about 170 ng/cm.sup.2, at least about 180 ng/cm.sup.2, about 30 ng/cm.sup.2 to about 1000 ng/cm.sup.2, about 40 ng/cm.sup.2 to about 500 ng/cm.sup.2, about 60 ng/cm.sup.2 to about 300 ng/cm.sup.2, 60 ng/cm.sup.2 to about 200 ng/cm.sup.2, about 180 ng/cm.sup.2 to about 190 ng/cm.sup.2, or about 185 ng/cm.sup.2.
[0036] The silane-thiol layer may have a thickness that is predetermined to be thick enough to provide heavy metal ion interaction with the thiol groups, while also being thin enough to limit the decrease in pore size from coating the pores. The silane-thiol layer may have a thickness of about 0.1 nm to about 2 nm, including about 0.1 nm to about 1.5 nm, about 0.1 nm to about 1 nm, 0.1nm, 0.2 nm, 0.3 nm, 0.4 nm, 0.5 nm, 0.6 nm, 0.7 nm, 0.8 nm, 0.9 nm, 1 nm, 1.1 nm, 1.2 nm, 1.3 nm, 1.4 nm, 1.5 nm, 1.6 nm, 1.7 nm, 1.8 nm, 1.9 nm, or 2 nm. For example, the silane-thiol layer may be a monolayer having a thickness of about 0.1 nm to about 0.5 nm.
[0037] The silane-thiol layer may be present in an areal density of about 3 molecules/nm.sup.2 to about 4 molecules/nm.sup.2, including 3.0, 3.1, 3.2, 3.3, 3.4, 3.5, 3.6, 3.7, 3.8, 3.9, or 4.0 molecules/nm.sup.2. For example, the silane-thiol layer may be present in an areal density of about 3.4 molecules/nm.sup.2.
[0038] The silane-thiol layer may include species having the formula (O).sub.2Si(O(CH.sub.2).sub.bCH.sub.3)(CH.sub.2).sub.dSH, where a is 1-3, b is 0-2, c is 0-2, d is 1 to 10, and a+c=3. The silane-thiol layer may include multiple forms of silane molecules, as illustrated in
[0039] The composition may have a pore volume of about 0.2 cm.sup.3/g to about 1 cm.sup.3/g, about 0.3 cm.sup.3/g to about 0.8 cm.sup.3/g, about 0.4 cm.sup.3/g to about 0.7 cm.sup.3/g, about 0.5 cm.sup.3/g to about 0.7 cm.sup.3/g, or about 0.6 cm.sup.3/g.
[0040] The porous particles may include silica particles, carbon particles, polymer particles, or a combination thereof. The carbon particles may include graphite, carbon black, amorphous carbon, or a combination of two or more thereof. The polymer particles may include, for example, polyethylene, polypropylene, polyethylene terephthalate, polytetrafluoroethylene, nylon, or a combination or copolymer thereof.
[0041] The plurality of pores of the porous silica particle may have an average diameter, as measured by N2 adsorption isotherms, of about 10 nm to about 200 nm, about 10 nm to about 100nm, about 10 nm to about 80 nm, about 20 nm to about 50 nm, about 20 nm to about 40 nm, or about 30 nm.
[0042] The porous silica particle may have an average diameter, as measured by scanning electron microscopy, of about 10 m to about 1000 m, including about 20 m to about 800 m, about 30 m to about 600 m, about 40 m to about 400 m, about 50 m to about 200 m, about 60 m to about 200 m, or about 70 m to about 200 m.
[0043] In another aspect, a method of removing heavy metal ions from an environment includes contacting the heavy metal ions with any of the compositions disclosed herein, and adsorbing the heavy metal ions into the plurality of pores of the porous particle. Contacting may be conducted in aqueous solution, with the heavy metal ions dissolved in the aqueous solution. The aqueous solution may include a mixture of different ions, including heavy metal ions and not heavy metal ions, and the compositions disclosed herein may provide selective removal of heavy metal ions. The aqueous solution may have a pH of about 3 to about 11, but selectivity may be higher at about pH 7 or less, for example at about pH of 4.
[0044] Selective removal of heavy metal ions happens because heavy metal ions adsorb to the compositions disclosed herein more strongly than other ions, such that other ions that are incidentally adsorb to the composition may be displace by the heavy metal ions. Other ions may not adsorb to the composition, or may adsorb to the composition with weaker binding than heavy metal ions.
[0045] The heavy metal ions may be mercury ions, arsenic ions, lead ions, cadmium ions, copper ions, or a combination of two or more thereof. Other ions that do not adsorb or adsorb weakly to the composition include, but are not limited to, lithium, sodium, potassium, rubidium, magnesium, calcium, strontium, barium, manganese, cobalt, and nickel.
[0046] The aqueous solutions may have a concentration of heavy metal ions of about 0.1 ppm to about 1000 ppm, including about 0.2 ppm, about 0.5 ppm, about 1 ppm, about 2 ppm, about 5 ppm, about 10 ppm, about 20 ppm, about 30 ppm, about 40 ppm, about 50 ppm, about 60 ppm, about 70 ppm, about 80 ppm, about 90 ppm, about 100 ppm, about 200 ppm, about 300 ppm, about 400 ppm, about 500 ppm, about 600 ppm, about 700 ppm, about 800 ppm, about 900 ppm, about 1000 ppm, or any value therebetween, including about 1 ppm to about 10 ppm or about 1 ppm to about 100 ppm.
[0047] The composition may have a heavy metal ion removal capacity of about 1 mg/g to about 100 mg/g, including about 2 mg/g to about 80 mg/g, about 4 mg/g to about 60 mg/g, 6 mg/g to about 40 mg/g, 8 mg/g to about 30 mg/g, or about 10 mg/g to about 20 mg/g.
[0048] The method may further include recycling the compositions for further heavy metal ion removal. Recycling may include disposing the composition disclosed herein in an aqueous solution of ethylenediaminetetraacetic acid (EDTA) or hydrochloric acid (HCl) to remove at least some of the adsorbed heavy metal ions from the composition. Once the adsorbed heavy metal ions are removed, the composition may be reused to remove further heavy metal ions from the environment. The EDTA solution may have a concentration of about 1 wt. % to about 5 wt. %, including about 2 wt. %. The HCl solution may have a concentration of about 0.001 M to about 0.1 M, including about 0.01 M.
[0049] After removal, the composition may retain 50% to about 100% of its heavy metal adsorption, including about 60% to about 100%, 70% to about 99%, 80% to about 99%, or about 90% to about 99%. The amount of adsorption retained may vary depending on the type of heavy metal ion adsorbed, with Pb and Cu more easily removed from the composition that As and Hg.
[0050] In another aspect, a method is disclosed of forming the composition including porous particles and a coating on the porous particles, where the coating includes a metal oxide layer and a silane-thiol layer. The metal oxide layer may be deposited via thin film processing. The thin film processing may include atomic layer deposition (ALD). The surface of the porous particle, including inside of the pores, may act as the substrate upon which the metal oxide layer (also called a coating) is deposited.
[0051] The ALD process may include a first precursor. The first precursor may be, for example, a material reactive or absorbable on the substrate to form a first ALD intermediate. The ALD process may include a first co-reactant. The first co-reactant is reactive with the ALD first intermediate.
[0052] Each ALD process may include a cycle or multiple repeated cycles, where cycles may be repeated to form a predetermined film thickness. A cycle includes introducing a precursor into a reactor via a precursor vapor pulse for an exposure time, followed by a purge, such as where the reactor is pumped to a vacuum to remove excess precursor, followed by a co-reactant pulse with a co-reactant exposure time followed by a co-reactant purge. It should be appreciated that the dose and purge time may be based on the self-limiting behavior of the precursors/co-reactants and the desired precursor utilization efficiency. The exposure time can be varied in a wide range from a few milliseconds to tens of minutes. Further if a longer dose than purge time is utilized, the times may need to increase to avoid a CVD-type reaction, which can result in non-uniformity and particle formation.
[0053] Typically, the ALD process takes place in a uniform temperature-controlled reactor. In some embodiments, the substrate can be heated to a predetermined temperature during the ALD process. For example, the first predetermined temperature can be in the range of 50 C.-350 C. (e.g., 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, . . . 350 C., inclusive of all ranges and values therebetween). In some embodiments, the predetermined temperature is in the range of 100-350 C. (e.g., 150 C.). Temperature also impacts the overall energy in the system and the performance for diffusion and/or reaction. In a given ALD process, the deposition temperature range may be the temperature range in which ALD deposition occurs at an approximately static growth rate as function of temperature, which is referred to as the ALD window. The ALD reaction may occur at a temperature of the precursor sufficient to provide an approximately constant precursor evaporation rate (i.e., vapor pressure). If the precursor vapor pressure is insufficient to react with the reactive surface sites, there may still be layer growth, but the surface coverage may be less complete due to incomplete precursor saturation. If the vapor pressure is too high, precursor may be wasted, and CVD growth may occur if there is not sufficient purge time to remove the excess precursor. The temperature of the layer growth can be as low as the subliming or evaporation temperature of the ALD precursors. For example, if a precursor sublimes at 100 C., films may be grown around that temperature or a temperature higher than the sublimation temperature. Generally, layer growth temperature may be at least 10-50 C. higher than the precursor sublimation temperature. Further, a plasma may be used as the co-reactant or to enhance the growth rate or tailor the composition of the deposited layer or make the deposited material crystalline.
[0054] The metal precursor may be a vapor and the metal precursor pulse may introduce the metal precursor vapor into the reactor for a pulse time of a few milliseconds to tens of seconds (e.g., 0.005, 0.01, 0.05, 0.1, 0.5, 1, 5, 10, 20, or 30 seconds, inclusive of all ranges and values therebetween). The metal precursor partial pressure of the pulse can be in the range of 0.01-1000 Torr (e.g., 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 25, 50, 75, 100, 500, or 1000 Torr, inclusive of all ranges and values therebetween), such as, for example, at least 0.3-100 Torr. One of skill in the art will appreciate that the time length, pressure, and amount of precursor for the pulse are all factors in determining the overall amount for each of those operation parameters. For example, the pressure and amount may follow from the duration of the pulse but depend on the size of the chamber and the type of valve as would be understood from general knowledge regarding ALD. Note, for ease of reference herein, the process is described with regard to the pulse duration, but it should be understood that the precursor partial pressure is another means to control the precursor dose. For spatial ALD, the precursor exposure is controlled by the amount of time the substrate (e.g., powder) spends in the precursor spatial domain and the precursor partial pressure in the precursor spatial domain. A carrier gas, such as nitrogen, argon, or other non-reactive (with the substrate or the precursors) gas, may be used.
[0055] The metal precursor exposure may include exposing the substrate (i.e., the porous particles) the to the metal precursor for a predetermined exposure time and a predetermined partial pressure so that the metal precursor adsorbs to the substrate or a coating from prior ALD cycles on the substrate or forms a reactive species complex with the substrate or the coating from prior ALD cycles. In some embodiments, given the brief time for the pulse/exposure for the ALD process the pulse lasts the entire exposure until the purge starts with the pulse time and exposure time being the same. The metal precursor pulse time may be less than the exposure time, or they may be equal such that the exposure is the same as the pulse. The metal precursor exposure time can be in the range of 0.5-2000 seconds (e.g., 0.5, 1, 5, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200, 220, 240, 260, 280, 300, 350, 400, 450, 500, 1000, or 2000 seconds, inclusive of all ranges and values therebetween), such as about 1 second. In some embodiments, the exposure time is in the range of 1-500 seconds. The partial pressure of the metal precursor can be in the range of 0.01-10 Torr (e.g., 0.01, 0.05, 0.1, 0.5, 1.0, 5.0, or 10 Torr, inclusive of all ranges and values therebetween). The partial pressure of the metal precursor may be in the range of 0.1-1 Torr. ALD growth can also be performed at various reactor pressures (e.g., 10 +Torr to 1000 Torr).
[0056] The metal precursor purge evacuates unreacted precursor from the reactor. The metal precursor purge may be for a precursor purge time of 0.5-2000 seconds (e.g., 0.5, 1, 5, 10, 20, 30, 60, 120, 240, 300, 400, 500, 1000, or 2000 seconds, inclusive of all ranges and values therebetween), such as 60 seconds. The precursor purge may evacuate the reactor such that the total pressure in the reactor is reduced substantially to vacuum. Alternatively, the precursor purge may consist of a constant flow of high purity carrier gas at a constant pressure that sweeps the unreacted precursor from the reactor. In either case, the precursor purge reduces the partial pressure of the precursor in the reactor by a factor of 10.sup.2 to >10.sup.9 (e.g., from an initial value of 1 Torr immediately following the precursor exposure to a final value after the first precursor purge of 10.sup.2 to <10.sup.9 Torr).
[0057] The substrate may be exposed to a co-reactant. The co-reactant is reactive with the metal precursor adsorbed on the substrate or reactive species complex resulting from the metal precursor's reaction with the substrate. The co-reactant is introduced into the reactor for a co-reactant exposure time and at a partial pressure of the co-reactant so that co-reactant reacts with the surface sites formed by the metal precursor reacting with the substrate (or previous ALD deposited coatings). The co-reactant exposure time can be in the range of 0.5-2000 seconds (e.g., 0.5, 1, 5, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200, 220, 240, 260, 280, 300, 350, 400, 450, 500, 1000, or 2000 seconds, inclusive of all ranges and values therebetween), such as about 1 second. The partial pressure of the co-reactant can be in the range of 0.01-10 Torr (e.g., 0.01, 0.05, 0.1, 0.5, 1.0, 5.0, or 10 Torr, inclusive of all ranges and values therebetween). In some embodiments, the partial pressure of the co-reactant is in the range of 0.1-1 Torr (e.g., about 0.5 Torr or 0.88 Torr). ALD growth can also be performed in various reactor pressures (10.sup.4 Torr to 1000 Torr).
[0058] The co-reactant purge evacuates unreacted precursor from the reactor. The co-reactant purge may be for a co-reactant purge time of 0.5-2000 seconds (e.g., 0.5, 1, 5, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200, 220, 240, 260, 280, 300, 350, 400, 450, 500, 1000, or 2000 seconds, inclusive of all ranges and values therebetween), such as 60 seconds. The co-reactant purge may evacuate the reactor such that the total pressure is reduced substantially to vacuum. Alternatively, the co-reactant purge may consist of a constant flow of high purity carrier gas at a constant pressure that sweeps the unreacted co-reactant from the reactor. In either case, the co-reactant purge reduces the partial pressure of the co-reactant in the reactor by a factor of 10.sup.2 to >10.sup.9 (e.g., from an initial value of 1 Torr immediately following the co-reactant exposure to a final value after the co-reactant purge of 10.sup.2 to <10.sup.9 Torr).
[0059] The steps of introducing the metal precursor and then the co-reactant into the reactor as described above, which is 1 ALD cycle, may be repeated to deposit a uniform two-component coating on the substrate (e.g., only Al.sub.2O.sub.3, ZnO, or TiO.sub.2). In some implementations, additional precursors and/or co-reactants may be sequentially introduced into the reactor as part of a supercycle. The ALD process may include a supercycle or multiple repeated supercycles. A supercycle combines ALD cycles for two or more ALD processes. For instance, a supercycle combining two ALD processes includes performing one or more ALD cycles for a first ALD process followed by one or more ALD cycles for a second ALD process. Supercycles may be used to form layered films, doped films, and/or gradient coating, as described above. Gradient coatings may be formed by varying the number of ALD cycles of each ALD process included in the supercycle as the coating is deposited.
[0060] It should be appreciated that more complicated ALD schemes can be constructed as super-cycles. Super-cycles may include various sub-cycles for depositing a material, for depositing multiple different materials, for multiple doped coatings, or for depositing bi-(tri-, etc.) metallic materials. The material deposited may vary based on the deposition parameters for any of the individual steps within a super-cycle. For example, the deposition may be a doped layer, a multi-layer, an alloy, a nanocomposite, or a mixed metal composite. The respective pulse and purge times may be the same time or may be different for the different metal precursors and co-reactants.
[0061] The metal precursor for depositing coatings including aluminum constituents may include, for example, trimethyl aluminum (TMA), triethyl aluminum, aluminum chloride, dimethyl aluminum isopropoxide, aluminum bromide, aluminum t-butoxide, tris(dimethylamido)aluminum (III), or aluminumacetylacetonate, or aluminum isopropoxide.
[0062] The metal precursor for depositing coatings including zinc constituents may include, for example, diethyl zinc, dimethyl zinc, zinc acetylacetonate hydrate, or bis(2,2,6,6-tetramethyl-3,5-heptanedionato) zinc.
[0063] The metal precursor for depositing coatings including magnesium constituents may include, for example, bis(cyclopentadienyl)magnesium, bis(ethylcyclopentadienyl)magnesium, bis(N,N-di-sec-butylacetamidinato) magnesium, bis(pentamethylcyclopentadienyl)magnesium, or bis(2,2,6,6-tetramethyl-3,5-heptanedionato) magnesium.
[0064] The metal precursor for depositing coatings including zirconium constituents may include, for example, tetrakis(dimethylamino) zirconium (IV), tetrakis(diethylamino) zirconium (IV), tetrakis(ethylmethylamino) zirconium (IV), bis(cyclopentadienyl)dimethylzirconium, zirconium (IV) n-butoxide, zirconium (IV) t-butoxide, zirconium chloride, or zirconium (IV) i-propoxide.
[0065] The metal precursor for depositing coatings including titanium constituents may include, for example, titanium tetrachloride, tetrakis (diethylamino) titanium (IV), tetrakis (dimethylamino) titanium (IV), pentamethylcyclopentadienyltitanium trimethoxide, titanium t-butoxide, or titanium (IV) i-propoxide.
[0066] The metal precursor for depositing coatings including tin constituents may include, for example, tetrakis(dimethylamino) tin, tetrakis(diethylamino)tin, bis(N,N-diisopropylformamidinato tin(II), tin chloride, tin iodide, tin t-butoxide, tetrakis(dimethylamido)tin(IV), tetrakis(diethylamido)tin(IV), tetramethyltin, tetraethyltin, tin(II) acetylacetonate, or dimethylamino-2-methyl-2-butoxy tin.
[0067] The metal precursor for depositing coatings including cobalt constituents may include, for example, N,N,N,N-tetramethylethylenediamine dichloride cobalt, bis (diisopropylbutanamidinate) cobalt, or dicobalt hexacarbonyl-1-heptyne.
[0068] The metal precursor for depositing coatings including silicon constituents may include, for example, silicon tetrachloride, tri-t-butoxysilanol, bis(dimethylamino)dimethylsilane, 3-aminopropyltriethoxysilane, or tris(dimethylamino)silane.
[0069] The metal precursor for depositing coatings including indium constituents may include, for example, trimethylindium, triethylindium, indium(III) triazenide, [3-(dimethylamino)propyl] dimethyl indium, [1,1,1-trimethyl-N-(trimethylsilyl)silanaminato]indium, or cyclopentadienyl indium.
[0070] The metal precursor for depositing coatings including niobium constituents may include, for example, trihydridobis(pentamethylcyclopentadienyl)niobium (V), niobium (V) ethoxide, niobium pentachloride, niobium pentafluoride, or (t-tutylimido) tris (diethylamino) niobium (V).
[0071] The metal precursor for depositing coatings including iron constituents may include, for example, bis(N, N-diisopropyl-propionamidinate) iron, ethylferrocene, bis[bis(trimethylsilyl)amide]iron, or iron(III) tris(2,2,6,6-tetramethyl-3,5-heptanedionate).
[0072] The metal precursor for depositing coatings including nickel constituents may include, for example, dichlorobis(triethylphosphine)nickel(II), bis-methylcyclopentadienyl-nickel, or nickel (II) chloride.
[0073] The metal precursor for depositing coatings including gallium constituents may include, for example, gallium tri-isopropoxide, trimethylgallium, triethylgallium, or hexakis (dimethylamido) digallium.
[0074] The metal precursor for depositing coatings including yttrium constituents may include, for example, tris(butylcyclopentadienyl)yttrium, tris(ethylcyclopentadienyl) yttrium, tris(cyclopentadienyl)yttrium, tris[N,N-bis(trimethylsilyl)amide] yttrium (III), or yttrium (III) tris(2,2,6,6-tetramethyl-3,5-heptanedionate).
[0075] The co-reactant for depositing coatings including oxygen constituents may include, for example, water (H.sub.2O), oxygen (O), ozone (O.sub.3), hydrogen peroxide (H.sub.2O.sub.2), nitrous oxide (N.sub.2O), or formaldehyde (CH.sub.2O).
[0076] The silane-thiol layer may be deposited on the metal oxide layer. The silane-thiol layer may be deposited via silanization (also called surface functionalization with silane molecules or silane functionalization). The surface of the metal oxide layer and/or any exposed surface of the porous particle after metal oxide deposition, including inside of the pores of the porous particle, may act as the substrate upon which the silane-thiol layer (also called a coating) is deposited.
[0077] The silanization may include a silane-thiol precursor. The silane-thiol precursor may include, for example, an alkoxy group that may react with hydroxyl groups on the surface of the substrate, forming silane-thiol species covalently bonded to the substrate surface, and producing an alcohol as byproduct. The silane-thiol precursor may include a chloride group (Cl) or a dialkylammido group (NR.sub.2).
[0078] The silane-thiol precursor may have a structure according to Formula (I)
##STR00002## [0079] wherein [0080] R.sup.1, R.sup.2, and R.sup.3 are each independently O(CH.sub.2).sub.yCH.sub.3, or (CH.sub.2).sub.yCH.sub.3; [0081] y is 0-2; [0082] x is 1-10; and [0083] at least two of R.sup.1, R.sup.2, and R.sup.3 are each independently O(CH.sub.2).sub.yCH.sub.3.
[0084] In Formula (I), x may be 1, 2, 3, 4, or 5. For example, x may be 3, forming a mercaptopropyl. R.sup.1, R.sup.2, and R.sup.3 may each independently be CH.sub.3, CH.sub.2CH.sub.3, or (CH.sub.2).sub.2CH.sub.3. In some embodiments, the silane-thiol may include one to three methoxy groups, as R.sup.1, R.sup.2, and/or R.sup.3, where y=0. For example, the silane-thiol may be a trimethoxysilane. As an example, the silane-thiol may be (3-mercaptopropyl) trimethoxysilane, (3-mercaptopropyl)triethoxysilane, (3-mercaptopropyl)methyldimethoxysilane, or a combination of two or more thereof.
[0085] The silanization may include one or multiple doses of the silane-thiol precursor. The doses may be introduced into the reactor successively, with pauses between doses. Optionally, there may be a purge between each dose, where the reactor is pumped to remove reacted species. The dose and purge times may be based on the self-limiting behavior of the silanization reaction and the desired precursor utilization efficiency. The exposure time of the substrate to the precursor can be varied in a wide range from a few milliseconds to tens of minutes.
[0086] The silanization may take place in a uniform temperature-controlled reactor. For example, silanization may follow ALD deposition using the same reactor and reactor conditions as the ALD deposition for ease and efficiency. In some embodiments, the substrate can be heated to a predetermined temperature during the silanization process. For example, the predetermined temperature can be in the range of 50 C.-350 C. (e.g., 50, 60, 70, 80, 90, 100, 110, 120, 130, 140, 150, 160, 170, 180, 190, . . . 350 C., inclusive of all ranges and values therebetween). In some embodiments, the predetermined temperature is in the range of 100-350 C. (e.g., 150 C.).
[0087] The silane-thiol precursor may be a vapor and the silane-thiol precursor pulse may introduce the silane-thiol precursor vapor into the reactor for a silane-thiol precursor pulse time of a few milliseconds to tens of minutes (e.g., 0.005, 0.01, 0.05, 0.1, 0.5, 1, 5, 10, 20, 30 seconds, 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30 minutes, inclusive of all ranges and values therebetween). The partial pressure of the silane-thiol precursor pulse can be in the range of 0.01-10 Torr (e.g., e.g., 0.01, 0.05, 0.1, 0.5, 1.0, 5.0, or 10 Torr, inclusive of all ranges and values therebetween), such as, for example, at least 0.1-1 Torr. One of skill in the art will appreciate that the time length, pressure, and amount of precursor for the pulse are all factors in determining the overall amount for each of those operation parameters. For example, the pressure and amount may follow from the duration of the pulse but depend on the size of the chamber and the type of valve as would be understood from general knowledge regarding silanization. Note, for ease of reference herein, the process is described with regard to the pulse duration, but it should be understood that the precursor partial pressure is another means to control the precursor dose. A carrier gas, such as nitrogen, argon, or other non-reactive (with the substrate or the precursors) gas, may be used.
[0088] The silane-thiol precursor exposure may include exposing the substrate (i.e., the porous particles) to the silane-thiol precursor for a predetermined exposure time at a predetermined partial pressure so that the silane-thiol precursor reacts with hydroxyl (OH) groups on the substrate surface. The silane-thiol precursor pulse time may be less than the silane-thiol exposure time, or they may be equal such that the exposure is the same as the pulse. The exposure time can be in the range of 0.5-2000 seconds (e.g., 0.5, 1, 5, 10, 20, 30, 40, 50, 60, 70, 80, 90, 100, 120, 140, 160, 180, 200, 220, 240, 260, 280, 300, 350, 400, 450, 500, 1000, or 2000 seconds, inclusive of all ranges and values therebetween), such as about 1 second. In some embodiments, the exposure time is in the range of 1-500 seconds. The partial pressure of the silane-thiol precursor can be in the range of 0.01-10 Torr (e.g., 0.01, 0.05, 0.1, 0.5, 1.0, 5.0, or 10 Torr, inclusive of all ranges and values therebetween). The partial pressure of the silane-thiol precursor may be in the range of 0.1-1 Torr. Silanization can also be performed at various reactor pressures (e.g., 10.sup.4 Torr to 1000 Torr).
[0089] The silane-thiol precursor purge evacuates unreacted precursor from the reactor. The silane-thiol precursor purge may be for a purge time of 0.5-2000 seconds (e.g., 0.5, 1, 5, 10, 20, 30, 60, 120, 240, 300, 400, 500, 1000, or 2000 seconds, inclusive of all ranges and values therebetween), such as 60 seconds. The purge may evacuate the reactor such that the total pressure in the reactor is reduced substantially to vacuum. Alternatively, the purge may consist of a constant flow of high purity carrier gas at a constant pressure that sweeps the unreacted precursor from the reactor. In either case, the purge reduces the partial pressure of the precursor in the reactor by a factor of 10.sup.2 to >10.sup.9 (e.g., from an initial value of 1 Torr immediately following the precursor exposure to a final value after the precursor purge of 10.sup.2 to <10.sup.9 Torr).
[0090] The silane-thiol precursor may be pulsed into the reactor multiple times to provide sufficient precursor for coating the porous particles, since the porous particles have a higher surface area than a flat substrate. The silane-thiol precursor may be pulsed, 1-100 times (e.g., 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 20, 30, 40, 50, 60, 70, 80, 90, or 100 times). Pauses of predetermined length between pulses may provide time for the headspace in the silane-thiol precursor container to build up. For example, the pauses may be 1 second to 1 hour (e.g., 1 second, 5 seconds, 10 seconds, 30 seconds, 1 minute, 5 minutes, 10 minutes, 30 minutes, or 1 hour). A high purity carrier gas may be flowed over the headspace of the precursor container to increase the partial pressure of the precursor introduced into the reactor.
EXAMPLES
[0091] Well-defined adsorption sites were prepared on high-surface area powders to examine the adsorptive removal of metal ions from aqueous solutions. In particular, porous silica gel was coated with ALD Al.sub.2O.sub.3 to prepare a hydroxylated surface. Following the ALD, the Al.sub.2O.sub.3-coated porous silica substrate was functionalized with (3-mercaptopropyl) triethoxysilane (silane-thiol) using vapor-phase silanization to introduce thiol functional groups to the adsorbent. The functionalized material was then tested for adsorptive removal of heavy metal ions. Results indicated that the thiol-functionalized adsorbent exhibited excellent selectivity in removing Cd, As, Pb, Hg, and Cu ions from aqueous solutions. This selectivity was maintained even in the presence of other ions including lithium (Li), sodium (Na), potassium (K), rubidium (Rb), magnesium (Mg), calcium (Ca), and barium (Ba), which often coexist in contaminated water sources. These studies indicated the use of ALD and vapor-phase silanization for the preparation of adsorbents targeting heavy metal ions in aqueous solutions.
[0092] The following Examples demonstrate the use of thiol-functionalized adsorbents, developed via ALD and vapor-phase silanization, for effectively and selectively removing heavy metal ions from water. The adsorbent showed remarkable efficiency in binding heavy metals, particularly under acidic conditions. The Langmuir isotherms and breakthrough studies confirmed the material's high affinity, especially for As (V) and Hg (II) ions. Additionally, kinetic studies highlighted the adsorbent's rapid removal of ions, underscoring its practical potential. In reusability studies, the thiol-functionalized adsorbent maintained a high adsorptive capacity for most of the heavy metal ions.
EXAMPLE 1: Preparing a Coating of ALD Al.SUB.2.O.SUB.3 .and Silane-thiol on Porous Silica
[0093] Materials: Porous silica gel powder was purchased from SiliCycle (SiliaSphere S10040M, about 70 m to about 200 m particle size, average pore size of 30 nm). Trimethylaluminum (TMA) (98%) was purchased from Strem Chemicals, Inc. The deionized (DI) ACS reagent grade water was purchased from LabChem Chemical. Ultrahigh purity (UHP) inert nitrogen (N.sub.2) gas was purchased from Airgas. Single-element aqueous standards of Cd, As, Pb, Hg, and Cu, each at 10003 ppm concentration in 2-3 wt. % HNO.sub.3, and Nitric acid (HNO.sub.3, 67-68 wt. %, trace metal grade) were purchased from Fisher Scientific Chemicals. (3-mercaptopropyl) triethoxysilane (Silane-thiol) (95%), 40 wt. % ethylenediaminetetraacetic acid (EDTA) aqueous solution, a multi-clement standard solution containing Li, Na, K, Rb, Mg, Ca, Sr, Ba, Mn, Co, Ni, Cd, As, Pb, and Cu, each at a concentration of 10.000.03 ppm in a 10 wt. % HNO.sub.3, and a 1 M sodium hydroxide (NaOH) solution, were purchased from Millipore Sigma. Hydrochloric acid (HCl, 0.1 M) solution was purchased from Honeywell Fluka.
[0094] ALD and Vapor-Phase Silanization: The Al.sub.2O.sub.3 ALD and vapor-phase silanization reactions were carried out in a hot-wall viscous flow ALD reactor. Inert UHP N.sub.2 gas was used as carrier gas maintaining a total mass flow rate of 300 sccm and a base pressure between 0.8-0.9 Torr. The reactor temperature was regulated within 0.03 C. using proportional-integral-differential (PID) controllers. The Al.sub.2O.sub.3 ALD was done via self-limiting binary ALD reactions of TMA and water. The ALD method on 1 g of porous silica gel used a 30 second(s) TMA dose, followed by 300 s of N.sub.2 purging, a 30 s water dose, and another 300 s of N.sub.2 purging, repeated in the sequence (30 s:300 s:30 s:300 s) for each cycle. Before each experiment, the sample was installed in the reactor, where it underwent a 30 minute acclimatization period under the specified reaction conditions (300 sccm N.sub.2 flow, 0.8-0.9 Torr, 150 C.). This step removed physisorbed water from the sample. During precursor dosing, TMA and water were kept at ambient temperature, and their partial pressures were each about 0.4 Torr, measured using a Baratron capacitance manometer. The silane-thiol reaction was carried out in the same reactor immediately after the Al.sub.2O.sub.3 ALD under the same temperature and flow conditions. The optimized method used ten exposures of a 20 s silane-thiol dose followed by 300 s of N.sub.2 gas purging (10(20 s: 300 s)). The silane-thiol was heated to 100 C. in a stainless-steel flow-through bubbler to reach a vapor pressure of about 0.02 Torr, and the precursor was carried by 50 sccm N.sub.2 flow. Both the Al.sub.2O.sub.3ALD and the subsequent silanization processes were performed at 150 C.
[0095] Weight gain measurements following ALD and vapor-phase silanization were conducted using a Mettler Toledo MS105 analytical balance. The balance features a capacity of 120 g and a readability of 0.1 mg. In each experiment, about 1.0 g of powder was evenly spread on a stainless-steel powder tray (
[0096] A commercial porous silica (SiO.sub.2) gel powder was used as the substrate, characterized by a surface area of 88.8 m.sup.2/g, particle sizes ranging from 70 m to 200 m, and an average pore size of about 30 nm. In contrast to small-pore silicas, such as MCM-41 and SBA-15, which achieve size-selective separation through nm-scale confinement, this relatively large pore size silica gel was selected to deter or prevent confinement effects, thereby demonstrating the role of adsorptive binding. The two-step surface modification strategy involved ALD of Al.sub.2O.sub.3 and vapor-phase silanization of silane-thiol (
[0097] Vapor-phase grafting of (3-mercaptopropyl)triethoxysilane (silane-thiol) onto the SiO.sub.2Al.sub.2O.sub.3was carried out at 150 C. to produce SiO.sub.2Al.sub.2O.sub.3-silane-thiol. The Silane-thiol molecule reacted with surface hydroxyls of SiO.sub.2Al.sub.2O.sub.3through its ethoxy group to form stable siloxy bonds and released ethanol by-product (
Example 2: Characterization of ALD Al.SUB.2.O.SUB.3 .Layer and Silane-Thiol Layer
[0098] Given their high surface area, the porosities of SiO.sub.2, SiO.sub.2Al.sub.2O.sub.3, and SiO.sub.2Al.sub.2O.sub.3-silane-thiol were analyzed using N.sub.2 adsorption-desorption isotherms at 77 K (
TABLE-US-00001 TABLE 1 Porosity analysis data and XPS elemental composition of SiO.sub.2, SiO.sub.2Al.sub.2O.sub.3, and SiO.sub.2Al.sub.2O.sub.3-silane-thiol. Surface area XPS Elemental Analysis (atomic %) Samples (BET) Pore volume Si2p O1s Al2p C1s S2p SiO.sub.2 88.8 m.sup.2/g 0.661 cm.sup.3/g 33.17 64.69 0 2.14 0 SiO.sub.2Al.sub.2O.sub.3 82.7 m.sup.2/g 0.608 cm.sup.3/g 13.09 55.61 17.20 14.10 0 SiO.sub.2Al.sub.2O.sub.3- 82.1 m.sup.2/g 0.575 cm.sup.3/g 16.94 52.19 17.06 12.03 1.78 silane-thiol
[0099] X-ray photoelectron spectroscopy (XPS) analysis was conducted utilizing a Thermo Fisher K-Alpha+spectrometer, employing a microfocused monochromatic A1 K radiation source (1487 eV) with a 400 m spot size. To collect survey scans, settings included a pass energy of 200.0 eV and a step size of 1.000 eV, while for high-resolution XPS scans, the parameters were adjusted to a pass energy of 50.0 eV and a step size of 0.100 eV. Data interpretation was performed by the Thermo Fisher Avantage software, with the protocol requiring the averaging of five scans per measurement. Calibration of all spectra was aligned with the C1s peak positioned at 284.8 eV. Powder specimens were prepared by compacting onto copper tape to mitigate charging artifacts common with insulating substrates, leveraging the conductive properties of copper foil.
[0100] Porosity and surface area characterization of the porous powders was obtained from N.sub.2 adsorption isotherms at 77 K using an Anton Paar Quantachrome Autosorb iQ MP-MP automated gas sorption analyzer. For each measurement, 0.2-0.4 g of sample was used. Before each measurement, the samples were degassed at 150 C. for 6 hours (h) under a vacuum. The specific surface areas were derived from the Brunauer-Emmett-Teller (BET) method using linear fitting of 10 data points (P/Po=0.05-0.3). All pore size distributions were calculated using the Quantachrome ASiQwin software with a non-local density functional theory (NLDFT) equilibrium model for slit pores on silica surfaces.
[0101] To assess the thermal stability of the adsorbents, thermogravimetric analysis (TGA) was conducted up to 800 C. under an oxygen flow (
[0102] Thermogravimetric analyses were performed on a Shimadzu TGA-55 by heating the samples from room temperature to 800 C. at a rate of 10 C. min.sup.1 under 50 mL/min oxygen flow. A platinum pan was used for the sample and referenced over the magnetic balances before each measurement.
[0103] High-resolution XPS measurements of SiO.sub.2Al.sub.2O.sub.3-Silane-thiol revealed a characteristic Si2p peak at 103.2 eV and S2p peak at 163.8 eV (
[0104] The porosity analysis of the materials presented in
Example 3: Metal Ion Adsorption Selectivity
[0105] To assess the performance of the SiO.sub.2Al.sub.2O.sub.3-Silane-thiol for the selective removal of heavy metal ions, a mixture of 16 metal ions was prepared including the toxic heavy metal Cd (II), As (V), Pb (II), Hg (II), and Cu (II). Solutions at three distinct pH levels 4 (acidic), 7 (neutral), and 10 (basic) were prepared, with each ion at a concentration of 1 ppm. The concentration of metal ions in water before and after the adsorption measurements were measured using inductively coupled plasma optical emission spectrometry (ICP-OES).
[0106] Thermo Fisher iCAP PRO X Duo inductively coupled plasma-optical emission spectrometry (ICP-OES) was used to measure all metal ion concentrations reported in this study. Multi-clement standard solutions from Thermo Fisher were used to calibrate the instrument. Before conducting each ICP-OES measurement, concentrated HNO.sub.3 (67 wt. %) was added to the analyte solutions to achieve a final concentration of 2 wt. % HNO.sub.3, in accordance with the ICP-OES measurement procedure. The concentrations of metal ions in the analyte solutions were determined by extrapolating from the linear fitting of standard solutions to the intensity (counts per second) of the ICP-OES peaks. For metal selectivity tests, 1 ppm, 0.5 ppm, 0.2 ppm, and 0.1 ppm standard solutions were prepared by diluting commercial 10 ppm multi-element standard solutions with DI water. For the single-element analysis, 100 ppm, 50 ppm, 10 ppm, 5 ppm, 2 ppm, 1 ppm, 0.50 ppm, and 0.1 ppm solutions were prepared by diluting commercial 1000 ppm single-element standard solutions with DI water.
[0107] Under acidic conditions (pH=4), SiO.sub.2Al.sub.2O.sub.3-silane-thiol demonstrated selective removal of all five heavy metal ions (Cd, As, Pb, Hg, and Cu) with about 100% efficiency, while non-toxic alkali and alkaline earth metal ions (Li, Na, K, Rb, Mg, Ca, Sr, and Ba) and three transition metals (Mn, Co, and Ni) exhibited little to no adsorption (
##STR00003##
[0108] Thiols have a pKa of about 10, which, despite being more acidic than water, predominantly remain protonated at pH=4 ([RS-]/[R-SH]10.sup.10). Under acidic conditions, adsorption primarily occurs if the thiolate-metal binding (Eq. 3) is strong enough to drive the deprotonation of the thiol group (Eq. 2). Consequently, high selectivity for heavy metal ions at pH=4 was observed, aligning with the affinity of heavy metal ions for thiolate binding.
[0109] However, the adsorption mechanism described by Eqs. 1-3 may not fully apply to As (V) ions. In aqueous environments, As (V) primarily exists as different speciations of arsenic acid (H.sub.3AsO.sub.4) as illustrated in reactions (4) to (6):
##STR00004##
As a result, arsenic acid binds to thiolate through the release of a hydroxide ion from the arsenate, as shown in the reaction (7):
##STR00005##
[0110] Consequently, although thiolate deprotonation is favored at higher pH levels, the arsenic acid binding to thiolate is disfavored under basic conditions. This results in a decrease in the removal efficiency of arsenic by SiO.sub.2Al.sub.2O.sub.3-silane-thiol, to 94% at a pH=10 (
[0111] To indicate whether the higher removal efficiency of heavy metal ions is attributable to the composition with the silane-thiol layer, the performance of SiO.sub.2 and SiO.sub.2Al.sub.2O.sub.3was compared with that of SiO.sub.2Al.sub.2O.sub.3-silane-thiol. The removal efficiencies were evaluated using mixtures of five heavy metal ions (Cd, As, Pb, Hg, and Cu) at pH levels of 4, 7, and 10 (
[0112] For the metal adsorption selectivity tests, 10 ppm multi-element standard solutions were diluted using DI water to obtain 1 ppm multi-element mixture solutions. The pH of these solutions was adjusted to 4, 7, and 10 by titration with 1 M and 0.1 M NaOH solutions. For adsorption measurement, 20 mL of the mixed ion solution at 1 ppm was added to 40-60 mg of adsorbent powder in a vial with a stirring bar. The mixture was then stirred continuously for 48 hours. After stirring, a 3-5 mL sample of the suspension was extracted using a syringe and filtered through a Whatman 0.2 m syringe filter. The filtered solution was then analyzed using ICP-OES. The metal ion removal efficiencies were calculated using the equation:
where C.sub.o is the initial concentration of each ion before the adsorption measurement. C.sub.e is the equilibrium concentration of metals after the adsorption measurement.
Example 4: Langmuir Adsorption Isotherms
[0113] To study the adsorption behavior of SiO.sub.2Al.sub.2O.sub.3-silane-thiol for each metal ion, Langmuir adsorption isotherms were obtained by measuring the adsorption capacities at varying equilibrium concentrations using single metal ion solutions at pH=4 and fitting the data using Eq. 11 (
[0114] The equilibrium adsorption capacity of the adsorbents was calculated from the equation below:
where C.sub.o (ppm) is the initial concentration of each ion before the adsorption measurement. C.sub.e (ppm) is the equilibrium concentration of metals after the adsorption measurement, V is the solution volume (L), and m (g) is the mass of the adsorbent used.
[0115] For the equilibrium adsorption measurements, aqueous solutions of Cd, As, Pb, Hg, and Cu with concentrations ranging from 10 ppm to 100 ppm were prepared from 1000 ppm single-element standard solutions. The pH of these solutions was adjusted to 4 using a NaOH solution. Subsequently, 40-90 mg of adsorbent powder and 20 mL of the solution were added to a vial, and the mixture was stirred for 48 hours. After stirring, a 3-5 mL sample of the mixture was extracted and filtered through a Whatman 0.2 m syringe filter. The filtered solutions were then analyzed using ICP-OES.
[0116] Equilibrium adsorption capacities and equilibrium concentrations were fitted based on a single-site Langmuir adsorption model:
where Q.sub.m (mg/g) is the maximum adsorption capacity and K.sub.L (L/mg) is the Langmuir constant.
[0117] The isotherms provide insights into adsorption capacities (Q.sub.max) and the Langmuir constant (K.sub.L) of SiO.sub.2Al.sub.2O.sub.3-silane-thiol, where K.sub.L indicates binding strength. Essentially, a higher K.sub.L value implies a stronger binding affinity between the adsorbent and the adsorbate. The measured Q.sub.max values and the theoretical 1:1 binding capacity between the SiO.sub.2Al.sub.2O.sub.3-silane-thiol and metal ions are presented in Table 2. The molar Q.sub.max values showed a direct correlation with the K.sub.L values, indicating that higher K.sub.L values result in higher Q.sub.max values. This can be explained by the driving equilibrium reaction (Eq. 3), where a higher equilibrium constant gives a higher [RS-M.sup.(n1)+]/[RS.sup.] ratio. Notably, Hg(II) and As(V) have higher K.sub.L values (0.987 mmol/g for Hg, 0.912 mmol/g for As), leading to higher Q.sub.max capacities (0.297 mmol/g for Hg, 0.272 mmol/g for As), surpassing a theoretical 1:1 binding capacity (0.251 mmol/g). Slightly higher capacities than the theoretical 1:1 binding capacity suggest that these ions also adsorb on Al.sub.2O.sub.3 surface hydroxyls in addition to thiolate binding. Similarly, Cu(II), Pb(II), and Cd(II) exhibit much lower K.sub.L values, and therefore lower Q.sub.max values. The binding affinity of SiO.sub.2Al.sub.2O.sub.3-silane-thiol, as inferred from the K.sub.L values, follows the order: Cd(II)<Pb(II)<Cu(II)<<As(V)<Hg(II), with As(V) and Hg(II) showing much stronger binding.
TABLE-US-00002 TABLE 2 Langmuir adsorption fitting parameters and kinetic parameters of metal ion adsorption on SiO.sub.2Al.sub.2O.sub.3- silane-thiol measured at pH = 4. Max. Max. capacity Stoichiometric capacity k.sub.2(rate Metal Q.sub.max (100% 1:1 Q.sub.max K.sub.L constant) Ions (mg/g) binding) (mmol/g) (mg/L) g/mol*min Cd(II) 3.66 28.22 mg/g 0.033 0.063 4.72 0.32 mg/g Pb(II) 7.18 52.01 mg/g 0.035 0.075 3.73 0.65 mg/g Cu(II) 2.89 15.95 mg/g 0.046 0.106 4.51 0.31 mg/g As(V) 20.4 18.81 mg/g 0.272 0.912 3.75 2.51 mg/g Hg(II) 59.5 50.35 mg/g 0.297 0.987 162 7.04 mg/g
Example 5: Time-Dependent Removal Studies
[0118] Understanding the kinetics of adsorption is vital for accurately predicting the rate of pollutant removal from aqueous solutions-a consideration in designing effective sorbents. To investigate this, time-dependent removal measurements were performed for SiO.sub.2Al.sub.2O.sub.3-silane-thiol with Cd(II), As(V), Pb(II), Hg(II), and Cu(II) ions, each metal ion solution a 5 ppm single metal ion solution at pH=4 (
where Q.sub.t (mg/g) is the adsorption capacity at a time t, and Q.sub.e (mg/g) is the equilibrium adsorption capacity, and k.sub.2 is the rate constant. Pseudo-second-order model fitting plots can be found in
[0119] For the time-dependent adsorption study, 5 ppm each of Cd, As, Pb, Hg, and Cu solutions were prepared by diluting 1000 ppm standard solutions and adjusted to pH=4 using NaOH solution. Subsequently, 40-60 mg of adsorbent powder was mixed with 50 mL of the solution and immediately stirred. At certain time intervals, 3 mL samples were extracted using a syringe and then quickly filtered through a Whatman 0.2 m syringe filter. The filtered solutions were then analyzed using ICP-OES.
[0120] Among the tested metal ions, mercury exhibited the most rapid removal as evidenced by the highest second-order rate constant (k.sub.2), which agreed with its stronger binding affinity, as indicated by the Langmuir constants (Table 2). The k.sub.2 values for Cu(II), Pb(II), and Cd(II) adsorption, while similar, also correlated broadly with their respective Langmuir constants. However, despite arsenic displaying a notably higher Langmuir adsorption constant, its k.sub.2 value was low. Without being bound by any theory, this discrepancy may relate to the arsenic's adsorption mechanism (Eqs. 4-7). As previously discussed, arsenic predominantly exists in water as arsenic acid (H.sub.3AsO.sub.4).
Example 6: Breakthrough Adsorption Studies
[0121] To further evaluate and compare the binding affinity of heavy metal ions to the SiO.sub.2Al.sub.2O.sub.3-silane-thiol adsorbent, a breakthrough adsorption study was conducted. This study included continuously flowing a mixture including 5 ppm of each of Cd(II), As(V), Pb(II), Hg(II), and Cu(II) ions through a packed bed containing 200 mg of SiO.sub.2Al.sub.2O.sub.3-silane-thiol (
[0122] For the breakthrough column separation studies, a mixed solution of Cd, As, Pb, Hg, and Cu was prepared with each ion at a concentration of 5 ppm and adjusted to a pH of 4. The column was prepared using a pipette filled with 200 mg of SiO.sub.2Al.sub.2O.sub.3-Silane-thiol powder, as described in
Example 7: Recyclability of Adsorbents
[0123] The reusability of adsorbents is useful for their eventual deployment in decontamination. In this study, the effectiveness of 0.01 M hydrochloric acid (HCl) and 2 wt. % ethylenediaminetetraacetic acid (EDTA) solutions in removing adsorbed heavy metal ions from SiO.sub.2Al.sub.2O.sub.3-Silane-thiol was investigated (
[0124] In the adsorbent reusability studies, 100 ppm solutions of single metal ions (Cd, As, Pb, Hg, and Cu) were prepared, and the pH was adjusted to 4. For the adsorption process, 100-120 mg of powder was added to 20 ml of each solution and stirred for 48 hours. Subsequently, for the desorption process, the powder was transferred to a column and washed with 200 ml of 2 wt. % EDTA solution. This adsorption-desorption cycle was repeated up to three times to assess the reusability of the materials.
Definitions
[0125] No claim element herein is to be construed under the provisions of 35 U.S.C. 112(f), unless the element is expressly recited using the phrase means for.
[0126] As utilized herein, the terms approximately, about, substantially, and similar terms are intended to have a broad meaning in harmony with the common and accepted usage by those of ordinary skill in the art to which the subject matter of this disclosure pertains. It should be understood by those of skill in the art who review this disclosure that these terms are intended to allow a description of certain features described and claimed without restricting the scope of these features to the precise numerical ranges provided. Accordingly, these terms should be interpreted as indicating that insubstantial or inconsequential modifications or alterations of the subject matter described and claimed are considered to be within the scope of the disclosure as recited in the appended claims.
[0127] It should be noted that the term exemplary and variations thereof, as used herein to describe various embodiments, are intended to indicate that such embodiments are possible examples, representations, or illustrations of possible embodiments (and such terms are not intended to connote that such embodiments are necessarily extraordinary or superlative examples).
[0128] The term or, as used herein, is used in its inclusive sense (and not in its exclusive sense) so that when used to connect a list of elements, the term or means one, some, or all of the elements in the list. Conjunctive language such as the phrase at least one of X, Y, and Z, unless specifically stated otherwise, is understood to convey that an element may be either X, Y, Z; X and Y; X and Z; Y and Z; or X, Y, and Z (i.e., any combination of X, Y, and Z). Thus, such conjunctive language is not generally intended to imply that certain embodiments require at least one of X, at least one of Y, and at least one of Z to each be present, unless otherwise indicated.
[0129] References herein to the positions of elements (e.g., top, bottom, above, below) are merely used to describe the orientation of various elements in the FIGURES. It should be noted that the orientation of various elements may differ according to other exemplary embodiments, and that such variations are intended to be encompassed by the present disclosure.
[0130] Although the figures and description may illustrate a specific order of method steps, the order of such steps may differ from what is depicted and described, unless specified differently above. Also, two or more steps may be performed concurrently or with partial concurrence, unless specified differently above.