MODULAR HANDGUN

Abstract

A modular handgun system comprises an elongated universal trigger frame having a pair of slide rails and an accessory rail. The trigger frame is adapted to have a trigger assembly mounted thereto. The system further comprises a grip frame having an elongated channel and a hand grip extending downwardly from the elongated channel. The trigger frame is removably mounted in the elongated channel of the grip frame. The accessory rail of the trigger frame is positioned forward of a forward end of the elongated channel of the grip frame so as to be exposed. The system further comprises a slide and barrel assembly slidably mounted on the slide rails of the trigger frame.

Claims

1. A modular handgun system comprising: an elongated universal trigger frame having a pair of slide rails and an accessory rail, said trigger frame adapted to have a trigger assembly mounted thereto, a grip frame having an elongated channel and a hand grip extending downwardly from said elongated channel, said trigger frame removably mounted in said elongated channel of said grip frame, said accessory rail of said trigger frame being positioned forward of a forward end of said elongated channel of said grip frame so as to be exposed, and a slide and barrel assembly slidably mounted on said slide rails of said trigger frame.

2. The handgun system of claim 1 including at least two said grip frames and at least two said slide and barrel assemblies, one of said two grip frames having a first hand grip length and the other of said two grip frames having a second hand grip length, said second hand grip length being longer than said first hand grip length, one of said two slide and barrel assemblies having a first slide and barrel length and the other of said two slide and barrel assemblies having a second slide and barrel length, said second slide and barrel length being longer than said first slide and barrel length.

3. The handgun system of claim 1 including at least first, second, third, and fourth said grip frames and at least two said slide and barrel assemblies, said first grip frame having a first hand grip length and a first hand grip circumference, said second grip frame having a second hand grip length and a second hand grip circumference, said second hand grip length being longer than said first hand grip length, said third grip frame having a third hand grip length and a third hand grip circumference, said fourth grip frame having a fourth hand grip length and a fourth hand grip circumference, said fourth hand grip circumference being greater than said third hand grip circumference, one of said two slide and barrel assemblies having a first slide and barrel length and the other of said two slide and barrel assemblies having a second slide and barrel length, said second slide and barrel length being longer than said first slide and barrel length.

4. The handgun system of claim 1 wherein a reward portion of said trigger frame has a first rearward extension, said grip frame has a first recess which receives said first rearward extension, said trigger frame and said grip frame have alignable openings, and further including a pin removably inserted in said openings once aligned.

5. The handgun system of claim 4 wherein said rearward portion of said trigger frame further has a second rearward extension spaced below said first rearward extension, and said grip frame has a second recess which receives said second rearward extension.

6. The handgun system of claim 5 wherein said second rearward extension comprises a pair of transversely spaced apart rearward hooks.

7. The handgun system of claim 4 wherein said trigger frame and said grip frame have cooperating ramp surfaces for camming said trigger frame rearwardly relative to said grip frame after said first rearward extension has been inserted into said first recess and as said trigger frame is pivoted downwardly into said channel of said grip frame.

8. The handgun system of claim 4 wherein said trigger frame has an outwardly extending lug on each lateral side thereof and said channel of said grip frame has a notch in each lateral side thereof, each said lug being received in a respective one of said notches.

9. The handgun system of claim 1 wherein said slide rails have upper surfaces and laterally outwardly extending side edges, and wherein said slide rails include recesses in at least one of said upper surfaces and said laterally outwardly extending side edges.

10. The handgun system of claim 9 wherein said slide rails include recesses in both said upper surfaces and said laterally outwardly extending side edges.

11. The handgun system of claim 9 wherein said recesses have a geometry selected from a group consisting of a) inlay recesses, b) diagonal, parallel groove recesses, c) arcuate recesses, and d) combinations of inlay recesses, diagonal, parallel recesses, and arcuate recesses.

12. The handgun system of claim 1 wherein said trigger frame is adapted to have a slide release lever mounted thereto and a slide takedown lever mounted thereto.

13. The handgun system of claim 1 wherein said trigger frame is fabricated of a metallic material and said grip frame is fabricated of a polymer material, and wherein said trigger frame is a unitary structure with said pair of slide rails and said accessory rail being formed integrally therewith.

14. The handgun system of claim 13 wherein said trigger frame is machined from a single billet of metallic material.

15. A universal trigger frame for a modular handgun system, said universal trigger frame adapted to be used with a plurality of grip frames and with a plurality of slide and barrel assemblies, wherein each of the plurality of grip frames has a different hand grip length and/or a different hand grip circumference and each of the slide and barrel assemblies has a different slide and barrel length, said universal trigger frame comprising: an elongated frame having a pair of slide rails and an accessory rail, said frame adapted to have a trigger assembly mounted thereto, and an opening in said frame adapted to be aligned with an opening in the grip frame for removably receiving a pin.

16. The trigger frame of claim 15 wherein said frame further includes a first rearward extension adapted to be received in a first recess of the grip frame, and a second rearward extension, spaced below said first rearward extension, and adapted to be received in a second recess in the grip frame.

17. The trigger frame of claim 16 wherein said second rearward extension comprises a pair of transversely spaced apart rearward hooks.

18. The trigger frame of claim 15 wherein said frame has a ramp surface adapted to cooperate with a ramp surface on the grip frame for camming said frame rearwardly relative to the grip frame after said first rearward extension has been inserted into the first recess and as said frame is pivoted downwardly into the channel of the grip frame.

19. The trigger frame of claim 15 wherein said frame has an outwardly extending lug on each lateral side thereof, each said lug being adapted to be received in a respective notch in each lateral side of the channel of the grip frame.

20. The trigger frame of claim 15 wherein said slide rails have upper surfaces and laterally outwardly extending side edges, and wherein said slide rails include recesses in at least one of said upper surfaces and said laterally outwardly extending side edges.

21. The trigger frame of claim 20 wherein said slide rails include recesses in both said upper surfaces and said laterally outwardly extending side edges.

22. The trigger frame of claim 20 wherein said recesses have a geometry selected from a group consisting of a) inlay recesses, b) diagonal, parallel groove recesses, c) arcuate recesses, and d) combinations of inlay recesses, diagonal, parallel recesses, and arcuate recesses.

23. The trigger frame of claim 15 wherein said frame is adapted to have a slide release lever mounted thereto and a slide takedown lever mounted thereto.

24. The trigger frame of claim 15 wherein said frame is fabricated of a metallic material, and wherein said trigger frame is a unitary structure with said pair of slide rails and said accessory rail being formed integrally therewith.

25. The trigger frame of claim 24 wherein said frame is machined from a single billet of metallic material.

26. A universal trigger module for a handgun comprising: an elongated unitary trigger frame having a pair of slide rails and an accessory rail, said pair of slide rails and accessory rail all formed integrally with said trigger frame, a trigger and a trigger mechanism housing removably secured to said trigger frame, a slide release lever removably secured to said trigger frame, and a slide takedown lever removably secured to said trigger frame.

27. The universal trigger module of claim 26 wherein said trigger frame is adapted to be removably secured to a handgun grip frame with a fastener different than that used to secure said trigger, trigger mechanism housing, slide release lever, and said slide takedown lever to said trigger frame.

28. A method of assembling a handgun comprising the steps of: providing a grip frame having an elongated channel and a hand grip extending downwardly from the elongated channel, providing an elongated trigger frame having a pair of slide rails and an accessory rail, providing a trigger assembly comprising a trigger and a trigger mechanism housing, positioning the trigger and the trigger mechanism housing in the trigger frame, pinning the trigger to the trigger frame with a trigger pin, pinning the trigger mechanism housing to the trigger frame with a trigger mechanism housing pin, positioning the trigger frame in the grip frame channel, and pinning the trigger frame to the grip frame with a trigger frame pin.

29. The method of claim 28 further comprising the steps of: providing a slide release lever, providing a slide takedown lever, and assembling the slide release lever and the slide takedown lever to the trigger frame prior to positioning the trigger frame in the grip frame channel.

30. The method of claim 28 wherein the elongated trigger frame is a unitary structure with the pair of slide rails and the accessory rail being formed integrally therewith.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Like reference numerals are used to indicate like parts throughout the various drawing figures, wherein:

[0024] FIG. 1 is a front, right, top perspective view of a handgun according to one embodiment of the present invention.

[0025] FIG. 2 is a rear, left, top perspective view thereof.

[0026] FIG. 3 is a rear, right, top perspective view thereof.

[0027] FIG. 4 is a front, right, bottom perspective view thereof.

[0028] FIG. 5 is an exploded perspective view of a handgun grip frame and trigger frame according to one embodiment of the present invention.

[0029] FIG. 6A is an exploded perspective view of a handgun grip frame, trigger frame, trigger assembly, and slide and barrel assembly according to one embodiment of the present invention.

[0030] FIG. 6B is a view similar to FIG. 6A but with the trigger assembly installed in the trigger frame.

[0031] FIG. 6C is a side cross-sectional view illustrating the trigger frame partially assembled to the grip frame.

[0032] FIG. 6D is a view similar to FIG. 6C but illustrating the trigger frame fully assembled to the grip frame.

[0033] FIG. 7 is a view similar to FIG. 6D but illustrating the slide and barrel assembly installed on the trigger frame.

[0034] FIG. 8 is a rear, right, top perspective view of a trigger frame according to one embodiment of the present invention.

[0035] FIG. 9 is a front, right, bottom perspective view thereof.

[0036] FIG. 10 is a view similar to FIG. 8 illustrating a second embodiment thereof.

[0037] FIG. 11 is a view similar to FIG. 8 illustrating a third embodiment thereof.

[0038] FIG. 12 is a view similar to FIG. 8 illustrating a fourth embodiment thereof.

[0039] FIG. 13 is a view similar to FIG. 8 illustrating a fifth embodiment thereof.

[0040] FIG. 14 is a side view illustrating a modular handgun system having a universal trigger frame, a plurality of grip frames, and a plurality of slide and barrel assemblies according to one embodiment of the present invention.

DETAILED DESCRIPTION OF THE INVENTION

[0041] With reference to the drawing figures, this section describes particular embodiments and their detailed construction and operation. Throughout the specification, reference to “one embodiment,” “an embodiment,” or “some embodiments” means that a particular described feature, structure, or characteristic may be included in at least one embodiment. Thus appearances of the phrases “in one embodiment,” “in an embodiment,” or “in some embodiments” in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the described features, structures, and characteristics may be combined in any suitable manner in one or more embodiments. In view of the disclosure herein, those skilled in the art will recognize that the various embodiments can be practiced without one or more of the specific details or with other methods, components, materials, or the like. In some instances, well-known structures, materials, or operations are not shown or not described in detail to avoid obscuring aspects of the embodiments.

[0042] Referring now to the various figures of the drawings, and first to FIGS. 1-4, therein is shown at 10 a semiautomatic handgun according to one embodiment of the present invention. The handgun 10 generally comprises a slide 12 that carries a barrel 14 and longitudinally reciprocates on a frame component or trigger frame 16. The trigger frame 16 is mounted to a grip component or grip frame 18, which includes a hand grip 20, a magazine well 22, and a trigger guard 24. Other parts shown on these exterior views of the handgun 10 are not necessarily pertinent to the present invention. Detailed description and illustration of the slide, trigger mechanism, and some aspects of the barrel are not included. For the illustrated embodiment, these parts are functionally equivalent and/or interchangeable with such parts for a GLOCK® handgun or “clones” thereof.

[0043] Referring now to FIG. 5, therein are shown the frame component or trigger frame 16 and grip component or grip frame 18, otherwise stripped of other parts and disassembled from one another. The trigger frame 16 includes slide rails 26, 28 on which the slide 12 (not shown in FIG. 5) is mounted for longitudinal reciprocation during cycling of the semiautomatic action in a well-known manner. The grip frame 18 is configured to receive the trigger frame 16, which may be fixed in place in a novel manner described below using a single assembly pin that will extend through aligned mounting openings 35 in the grip frame 18 and mounting openings 37 in the trigger frame 16. Other internal assembly pins 49, 50 used to mount the trigger mechanism housing 80 and trigger 82, respectively, to the trigger frame 16 are held captive against transverse displacement when the trigger frame 16 is assembled to the grip frame 18, as the grip frame 18 does not include corresponding openings, as will become apparent below.

[0044] Referring now also to FIGS. 6A-6D and 7, according to one aspect of the invention, assembly of trigger assembly 78 to the trigger frame 16, and assembly of the trigger frame 16 to the grip frame 18, are illustrated. The trigger assembly 78 is a known GLOCK® trigger assembly, comprising the GLOCK® trigger mechanism housing 80 with ejector, and the GLOCK® trigger 82 with trigger bar. The trigger assembly 78 further includes a GLOCK® connector and a GLOCK® trigger spring. Equivalents of these components can of course be utilized. Further details of the trigger assembly 78 are shown in U.S. Pat. No. 4,539,889 issued Sep. 10, 1985 which is hereby incorporated by reference herein as if fully set forth in its entirety.

[0045] Referring first to FIGS. 6A and 6B, trigger mechanism housing 80 and trigger 82 are positioned in trigger frame 16. Opening(s) 34 in trigger frame 16 and opening(s) 84 in trigger mechanism housing 80 are aligned, and opening(s) 36 in trigger frame 16 and opening(s) 86 in trigger 82 are aligned. Trigger mechanism housing pin 49 is inserted through aligned openings 34 and 84, and trigger pin 50 is inserted through aligned openings 36 and 86. The GLOCK® slide lock lever or slide takedown lever 88, and the GLOCK® slide stop lever or slide release lever 90, can also be assembled to the trigger frame 16 at this point (FIG. 6B). Equivalents of these components can of course be utilized. Further details of the slide lock lever/slide takedown lever 88 and the slide stop lever/slide release lever 90 are shown in U.S. Pat. No. 4,539,889.

[0046] Referring now to FIGS. 6C and 6D, the trigger frame 16 may be snap-fit to the grip frame 18 by first inserting a tail extension 38 of the trigger frame 16 into a first rear socket 40 of the grip frame 18 while the trigger frame 16 is slightly upwardly angled relative to the grip frame 18 (as shown in FIG. 6C). After initial insertion of the tail extension 38 into the first socket 40, the trigger frame 16 may be pivoted toward the grip frame 18, as shown by arrow 42 in FIG. 6C, until lower hooks 39 engage a second socket 41 and a hook tooth 44 provided on the underside of the trigger frame 16 engages a hook edge 46 provided in the grip frame 18 forward of the trigger guard 24. The trigger frame 16 and grip frame 18 also have cooperating ramp surfaces 92 and 94, respectively. These cooperating ramp surfaces 92 and 94 cooperate to “cam” or “wedge” the trigger frame 16 rearwardly relative to the grip frame 18 after the extension 38 has been initially inserted into the socket 40 and as the trigger frame 16 is pivoted downwardly into the channel 96 of the grip frame 18, thereby serving to fully seat the trigger frame 16 rearwardly in the grip frame 18. To further secure the trigger frame 16 in the grip frame 18, the trigger frame 16 can have an outwardly extending V-shaped lug 100 on each lateral side thereof, and the channel 96 of the grip frame 18 can have a complimentary V-shaped notch 102 in each lateral side thereof, whereby each lug 100 is snugly received in a respective one of the notches 102 as the trigger frame 16 is pivoted downwardly into the channel 96 of the grip frame 18.

[0047] This engagement provides a tool-less attachment of the trigger frame 16 to the grip frame 18 that assures proper alignment. After this initial assembly, further attachment can be provided by an assembly pin 48, as shown in FIG. 7. The assembly pin may be retained in place by a detent mechanism, such as engagement of a wire J-spring 51 with an annular groove provided at a mid-point on the assembly pin 48. The trigger frame 16 may be disengaged, if necessary, from the grip frame 18 by removing the assembly pin 48 and forcing the hook tooth 44 upwardly out of engagement with the hook edge 46. Because the trigger frame 16 is typically made of metal, such as steel or an aluminum alloy, and the grip frame 18 may typically be made from a fiber-reinforced polymer material, the difference in hardness between the two frames is typically sufficient to allow minor temporary flexing in the various contact areas of the trigger frame 16 to the grip frame 18 for forcing the trigger frame 16 and grip frame 18 into and out of engagement with one another. The points of engagement at the tail extension 38, lower hooks 39, hook tooth 44, ramp surface 92, and/or lugs 100 of the trigger frame 16, with the socket 40, socket 41, hook edge 46, ramp surface 94, and/or notches 102 of the grip frame 18, respectively, allow these two major components to be aligned and removably yet securely attached and detached without the use of tools.

[0048] Referring still to FIG. 7, once pin 48 has been inserted through aligned openings 35 and 37, the slide 12 and barrel 14 assembly is slid onto the rails 26 and 28 in a known manner. Shown diagramatically in the slide 12 is the known GLOCK® hammerless “striker-fired” firing mechanism 110 utilizing a spring loaded firing pin. Further details of the hammerless striker-fired firing mechanism 110, slide 12, and barrel 14 are shown in U.S. Pat. No. 4,539,889. It should be noted that the inventive trigger frame 16 of the present invention in all its various embodiments could also be utilized in handguns employing hammer-fired firing mechanisms.

[0049] According to another aspect of the present invention, and referring now in particular to FIG. 7, the trigger frame 16 may be configured to provide a more rigid, integral barrel locking feature. Modern semi-automatic handguns require a barrel locking mechanism to seal the breech face on the slide to the chamber of the barrel until pressures in the barrel from the gases propelling the bullet have dropped to a safe level. Unlike the barrel locking mechanism of other handguns, such as the GLOCK®, which may use a separate locking block member removably inserted into a polymer frame with an additional assembly pin, the present invention provides a locking block 52 that is formed as a cross-member between opposite sides of an elongated, unitary frame 16. Among other benefits, this construction maintains rigid and fixed dimensional relationships between other critical points of contact or movement between the slide 12 and frame 16 (such as at the slide rails 26), trigger pivot pin opening 36, trigger mechanism housing mounting pin opening 34, and accessory mounting rail 54 (to which aiming devices, such as a laser, may be mounted). Making the accessory rail 54 a part of the rigid frame 16, rather than as part of the polymer dust cover of the polymer grip frame extending from the trigger guard 24, allows mounted aiming devices to more accurately maintain alignment with the barrel 14.

[0050] Longitudinally spaced-apart, downwardly extending barrel lugs 56, 58 engage the locking block 52 during operation, allowing the barrel 14 to tip in a controlled manner as the slide 12 cycles. When in an in-battery position with the breech face of the slide engaged against the base of a cartridge (not shown) or a chamber of the barrel 14, the locking block 52 supports the barrel 14 firmly and precisely in place. As a result, frame 16 with the integral locking block 52 cross member provides a more rigid structure for supporting the barrel and maintaining accurate and consistent dimensioning between critical points. Accuracy is increased due to a reduction in the tolerance stacking that occurs when multiple parts are assembled together, particularly when the parts are separable and at least one structural component is made from a less rigid material. The integrated locking block 52 makes the handgun 10 easier to assemble and disassemble, having fewer parts.

[0051] The trigger frame 16 is preferably fabricated as a unitary integral metallic structure, with the barrel locking block 52, slide rails 26 and 28, and accessory rail 54 being formed integrally with the elongated frame portion of the trigger frame 16. The trigger frame could be fabricated as a casting, as a forging, by 3-d printing, by metal injection molding (“MIM”), or by being machined or milled from a single billet, as examples, and as mentioned above, could be fabricated of aluminum and alloys thereof or steel and alloys thereof, as examples.

[0052] Referring now to FIGS. 10-13, according to yet another aspect of the present invention, at least some of the surfaces at which the frame 16 engages the slide 12 for longitudinal reciprocation may include fullers or “blood grooves” in various form. Recessed areas on the contact surfaces between sliding parts allow clearance for excessive lubrication and/or debris under severe conditions, such as post-submersion under water or mud. Any potential particulate impediment to the slide’s action can be freed as it is pushed away into these recesses. Further sliding motion can eventually discharge particulate debris from the recesses or channels into the outside environment or into larger interior cavities, providing a self-cleaning wiper mechanism. Moreover, the recesses can act as reservoirs for lubricant, which may be drawn onto the contact surfaces as adjacent moving parts slide over the edges of such recesses.

[0053] FIG. 10 illustrates forward slide rails 26 in which fullers in the form of inlay recesses 60 are formed in the top surface and open to outboard sides thereof. FIG. 11 shows an embodiment of the frame 16 in which the forward slide rails 26 have upper surfaces into which a series of diagonal, parallel grooves 62 have been formed. FIG. 12 shows an embodiment in which the forward slide rails 26 have arcuate recesses 64 cut into the outboard surfaces (and upper surfaces) thereof. These features can be incorporated into the rear slide rails 28, as well. FIG. 13 shows another embodiment using a combination of these features to include inlay recesses 66 and arcuate recesses 68 in both the forward slide rails 26 and rear slide rails 28.

[0054] Referring now to FIG. 14, the inventive trigger frame 16 of the present invention readily lends itself to being utilized as a universal trigger frame or universal trigger module in a modular handgun system 120. As illustrated, the universal trigger frame 16 can be paired with one of a plurality of grip frames 122, 124, 126, each of which has a different hand grip length. The universal trigger frame 16 can likewise be paired with one of a plurality of slide and barrel assemblies 132, 134, 136, each of which has a different length. By way of example, the grip frame 122 could have a hand grip length similar to the GLOCK® 26 handgun, the grip frame 124 could have a hand grip length similar to the GLOCK® 19 handgun, and the grip frame 126 could have a hand grip length similar to the GLOCK® 17/34 handguns. Similarly, the slide and barrel assembly 132 could have a length similar to the GLOCK® 19 handgun, the slide and barrel assembly 134 could have a length similar to the GLOCK® 17 handgun, and the slide and barrel assembly 136 could have a length similar to the GLOCK® 34 handgun. Still further, additional grip frames could be provided having hand grip lengths of grip frames 122, 124, and 126 (or other hand grip lengths), but having different hand grip circumferences and/or being molded of different colors of polymer (e.g., black, gray, olive drab, flat dark earth, etc.). While the aforementioned handguns are 9 mm caliber, the invention lends itself to use with other calibers such as .357Sig, .40S&W, .45ACP, etc. And, a single universal trigger module of the present invention can be used with multiple calibers, simply by pairing the universal trigger module with the appropriate grip frame and slide/barrel assembly for a given caliber.

[0055] The various embodiments of the invention shown and described are merely for illustrative purposes only, as the drawings and the description are not intended to restrict or limit in any way the scope of the claims. Those skilled in the art will appreciate various changes, modifications, and improvements which can be made to the invention without departing from the spirit or scope thereof. The invention in its broader aspects is therefore not limited to the specific details and representative apparatus and methods shown and described. The invention resides in each individual feature described herein, alone, and in all combinations of any and all of those features. Departures may therefore be made from such details without departing from the spirit or scope of the general inventive concept. Accordingly, the scope of the invention shall be limited only by the following claims and their equivalents.