Vacuum pump, and blade component, rotor, and stationary blade used therein
11655830 · 2023-05-23
Assignee
Inventors
Cpc classification
F05D2240/303
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2250/70
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2240/306
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2260/607
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/044
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F05B2240/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F05D2220/3217
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/324
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04D19/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/32
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A vacuum pump includes a plurality of exhaust stages provided between an inlet port and an exhaust port so as to function as means for exhausting gas molecules, and a number of blades provided between the inlet port and an uppermost exhaust stage of the plurality of exhaust stages so as to rotate together with a rotary blade that constitutes the uppermost exhaust stage as a particle transport stage for transporting particles in an exhaust direction of the gas molecules, the number being smaller than the number of rotary blades that constitutes the uppermost exhaust stage.
Claims
1. A vacuum pump including a plurality of exhaust stages provided between an inlet port and an exhaust port so as to function as means for exhausting gas molecules, each of the plurality of exhaust stages having a structure in which the gas molecules are exhausted by a plurality of rotary blades and a plurality of stationary blades disposed at a predetermined interval in a radial form, the vacuum pump comprising: a number of particle transport blades provided between the inlet port and an uppermost exhaust stage of the plurality of exhaust stages so as to rotate together with the plurality of rotary blades that constitutes the uppermost exhaust stage as a particle transport stage that transports a particle in an exhaust direction of the gas molecules, the number of particle transport blades being smaller than the number of the plurality of rotary blades that constitutes the uppermost exhaust stage, wherein the particle that is reflected off one of the particle transport blades enters a flow path defined in part by a rotary blade that is adjacent to the particle transport blade that the particle reflected off, and a height of the particle transport blades is set to be equal to or larger than Zp2 of Equation (1) below
Zp2={(πD.Math.n/N)Vp}/(Vr) (1) Zp2: A step D: Outer diameter of the particle transport blades n: Number of the rotary blades positioned between the particle transport blades N: Number of the rotary blades that form uppermost exhaust stage Vp: Velocity of the particle at an upper end of the particle transport blades Vr: Rotation velocity of the rotary blades when a process is performed.
2. The vacuum pump according to claim 1, wherein the particle transport blades are provided adjacent to the plurality of rotary blades that constitutes the uppermost exhaust stage.
3. The vacuum pump according to claim 1, wherein the particle transport blades are provided integrally with an entire portion or a portion of at least one rotary blade of the plurality of rotary blades that constitutes the uppermost exhaust stage.
4. The vacuum pump according to claim 1, wherein a height of a rotary blade adjacent to the particle transport blade among the plurality of rotary blades that constitutes the uppermost exhaust stage is extended by the particle transport blade such that the plurality of rotary blades that constitutes the uppermost exhaust stage has an offset structure in which heights of upstream ends of the rotary blades are different.
5. The vacuum pump according to claim 4, wherein an arrangement interval of a rotary blade of which the upstream end is raised by the offset structure and a rotary blade positioned on a front side in a rotation advancing direction of the rotary blade among the plurality of rotary blades that constitutes the uppermost exhaust stage is larger than an arrangement interval between two successive rotary blades of which the upstream ends are not raised by the offset structure.
6. The vacuum pump according to claim 4, wherein a downstream end of the rotary blade positioned on the front side in the rotation advancing direction of the rotary blade of which the upstream end is raised by the offset structure among the plurality of rotary blades that constitutes the uppermost exhaust stage recedes toward the inlet port more than the downstream end of another rotary blade of the plurality of rotary blades.
7. The vacuum pump according to claim 4, wherein the downstream end of the rotary blade of which the upstream end is raised by the offset structure among the plurality of rotary blades that constitutes the uppermost exhaust stage is extended to be longer than the downstream end of another rotary blade of the plurality of rotary blades.
8. The vacuum pump according to claim 4, wherein the height of the particle transport blades changes in a form of stairs.
9. The vacuum pump according to claim 4, wherein the height of the particle transport blades changes in a tapered form.
10. The vacuum pump according to claim 1, wherein the blade that constitutes the particle transport stage is attached as a separate component to an entire portion or a portion of at least one rotary blade among the plurality of rotary blades that constitutes the uppermost exhaust stage.
11. The vacuum pump according to claim 1, wherein an elevation angle of the blade that constitutes the particle transport stage is set to be smaller than an elevation angle of the plurality of rotary blades that constitutes the uppermost exhaust stage.
12. The vacuum pump according to claim 1, wherein the blade that constitutes the particle transport stage is provided at a position separated from the plurality of rotary blades that constitutes the uppermost exhaust stage.
13. A blade component which is used in the vacuum pump according to claim 1 and includes the blade that constitutes the particle transport stage.
14. A vacuum pump including a plurality of exhaust stages provided between an inlet port and an exhaust port so as to function as means for exhausting gas molecules, each of the plurality of exhaust stages having a structure in which the gas molecules are exhausted by a plurality of rotary blades and a plurality of stationary blades disposed at a predetermined interval in a radial form, wherein heights of upstream ends of at least some of the plurality of rotary blades that constitutes an uppermost exhaust stage are lowered such that an offset structure in which the heights of the upstream ends are different is achieved and a particle transport stage in which a particle is moved in an exhaust direction of the gas molecules is achieved, wherein the particle reflected on a tall blade among a number of tall blades in the offset structure in which the heights are different enters a channel defined by a lower extent of the tall blade, the number of the tall blades among the offset structure is smaller than a number of short blades among the offset structure in which the heights are different, and at least part of a protruding height of a protruding portion of the offset structure is set equal to or greater than Zp2 of Equation (2) below
Zp2={(πD.Math.n/N)Vp}/(Vr) (2) Zp2: A step D: Outer diameter of the tall blades n: Number of the rotary blades positioned between the tall blades N: Number of the rotary blades that form uppermost exhaust stage Vp: Velocity of the particle at an upper end of the tall blades Vr: Rotation velocity of the tall blades when a process is performed.
15. The vacuum pump according to claim 14, wherein the protruding height changes in a form of stairs.
16. The vacuum pump according to claim 14, wherein the protruding height changes in a tapered form.
17. A rotor which is used in the vacuum pump according to claim 14 and includes the blade that constitutes the particle transport stage.
18. The vacuum pump according to claim 14, wherein a stationary blade inclined at the same angle as but in the opposite direction to the plurality of rotary blades that constitutes the uppermost exhaust stage is provided on an upstream side of the uppermost exhaust stage as a reflecting means.
19. A stationary blade which is used in the vacuum pump according to claim 18 and is the stationary blade provided on an upstream side of the uppermost exhaust stage as the reflecting means so as to be inclined at the same angle as but in the opposite direction to the plurality of rotary blades that constitutes the uppermost exhaust stage.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE PREFERRED EMBODIMENTS
(21) Hereinafter, preferred embodiments for implementing the present invention will be described in detail with reference to the accompanying drawings. In the present embodiment, a so-called composite blade-type turbo-molecular pump which includes a turbo-molecular pump unit including a plurality of exhaust stages and a thread groove exhaust stage as an exhaust means will be described as an example of a vacuum pump. The present embodiment may be applied to a pump which includes a turbo-molecular pump unit only.
(22)
(23) Referring to
(24) The outer case 1 has a bottomed cylindrical shape in which a cylindrical pump case 1A and a bottomed cylindrical pump base 1B are integrally connected by a fastening bolt in an axial direction thereof. An upper end side of the pump case 1A is open as an inlet port 2 for sucking gas therein, and an exhaust port 3 for exhausting gas outside the outer case 1 is formed in a lateral surface of a lower end of the pump base 1B.
(25) The inlet port 2 is connected to a vacuum chamber CH (see
(26) A cylindrical stator column 4 in which various electrical components are enclosed is provided in a central portion of the pump case 1A. In the vacuum pump P1 illustrated in
(27) The rotor 6 is provided on an outer side of the stator column 4. The rotor 6 is enclosed in the pump case 1A and the pump base 1B and has a cylindrical shape that surrounds an outer periphery of the stator column 4.
(28) A rotor shaft 5 is provided on an inner side of the stator column 4. The rotor shaft 5 is disposed so that an upper end thereof faces the inlet port 2 and a lower end thereof faces the pump base 1B. Moreover, the rotor shaft 5 is rotatably supported by a magnetic bearing (specifically, two sets of known radial magnetic bearings MB1 and one set of known axial magnetic bearings MB2). Furthermore, a driving motor MO is provided on an inner side of the stator column 4, and the rotor shaft 5 is rotated about its shaft center by the driving motor MO.
(29) An upper end of the rotor shaft 5 protrudes upward from an upper end surface of a cylinder of the stator column 4, and the protruding upper end of the rotor 6 is integrally fixed to an upper end of the rotor shaft 5 by fastening means such as a bolt. Therefore, the rotor 6 is rotatably supported by the magnetic bearing (the radial magnetic bearing MB1 and the axial magnetic bearing MB2) with the rotor shaft 5 disposed therebetween, and the rotor 6 can rotate about the shaft center integrally with the rotor shaft 5 when the driving motor MO is activated in the supporting state. That is, in the vacuum pump P1 illustrated in
(30) The vacuum pump P1 illustrated in
(31) Moreover, in the vacuum pump P1 illustrated in
(32) Furthermore, in the vacuum pump P1 illustrated in
(33) Details of Exhaust Stage
(34) In the vacuum pump P1 illustrated in
(35) A plurality of rotary blades 7 that rotates integrally with the rotor 6 is provided on the outer peripheral surface of the rotor 6 on a side closer to the upstream side than an approximately middle portion of the rotor 6, and the rotary blades 7 are arranged at a predetermined interval in a radial form about a central axis of rotation of the rotor 6 (specifically, the shaft center of the rotor shaft 5) or a shaft center of the outer case 1 (hereinafter referred to as “a vacuum pump shaft center”) in respective exhaust stages PT (PT1, PT2, . . . and PTn).
(36) On the other hand, a plurality of stationary blades 8 is provided on an inner periphery side of the pump case 1A, and the stationary blades 8 are arranged at a predetermined interval in a radial form about the vacuum pump shaft center in respective exhaust stages PT (PT1, PT2, . . . , and PTn) similarly to the rotary blades 7.
(37) That is, the exhaust stages PT (PT1, PT2, . . . , and PTn) of the vacuum pump P1 illustrated in
(38) All the rotary blades 7 are blade-shaped cut components formed by cutting integrally with an outer diameter machining portion of the rotor 6 and are inclined at an angle optimal for exhausting gas molecules. Moreover, all the stationary blades 8 are inclined at an angle optimal for exhausting gas molecules.
(39) Description Exhausting Operation of Plurality of Exhaust Stages
(40) In the uppermost exhaust stage PT (PT1) of the plurality of exhaust stages PT having the above-described configuration, the plurality of rotary blades 7 rotates at a high speed integrally with the rotor shaft 5 and the rotor 6 according to activation of the driving motor MO, and a momentum in a downward direction or a tangential direction is applied to gas molecules entering from the inlet port 2 by a front surface in a rotation direction of the rotary blade 7 or an inclined surface facing downward (a direction from the inlet port 2 toward the exhaust port 3, hereinafter referred to as downward). The gas molecules having the momentum in the downward direction are transported to the next exhaust stage PT (PT2) by an inclined surface facing downward in a direction reverse to a rotation direction of the rotary blade 7 provided in the stationary blade 8. Moreover, in the next exhaust stage PT (PT2) and its subsequent exhaust stage PT, the rotary blade 7 rotates and application of a momentum to the gas molecules by the rotary blade 7 and a gas molecule transporting operation of the stationary blade 8 are performed similarly to the uppermost exhaust stage PT (PT1), whereby the gas molecules near the inlet port 2 are exhausted so as to move sequentially toward the downstream side of the rotor 6.
(41) Details of Thread Groove Pump Stage
(42) In the vacuum pump P1 illustrated in
(43) The thread groove pump stage PS has a thread groove exhaust portion stator 9 as means for forming a thread groove exhaust passage R on an outer peripheral side (specifically, an outer peripheral side of a portion of the rotor 6 located closer to the downstream side than an approximately middle portion of the rotor 6) of the rotor 6, and the thread groove exhaust portion stator 9 is provided on an inner peripheral side of the outer case 1 as a stator member.
(44) The thread groove exhaust portion stator 9 is a cylindrical stator member disposed so that an inner peripheral surface thereof opposes the outer peripheral surface of the rotor 6 and is disposed so as to surround a portion of the rotor 6 located closer to the downstream side than an approximately middle portion of the rotor 6.
(45) The portion of the rotor 6 located closer to the downstream side than the approximately middle portion of the rotor 6 is a portion that rotates as a rotary member of the thread groove exhaust portion PS and is inserted and accommodated inside the thread groove exhaust portion stator 9 with a predetermined gap therebetween.
(46) A thread groove 91 of which the depth changes in a tapered cone shape of which the diameter decreases as it advances downward is formed in an inner peripheral portion of the thread groove exhaust portion stator 9. The thread groove 91 formed in a spiral form so as to extend from an upper end of the thread groove exhaust portion stator 9 to a lower end.
(47) The thread groove exhaust portion stator 9 having the thread groove 91 forms a thread groove exhaust passage R for exhausting gas on an outer peripheral side of the rotor 6. Although not illustrated in the drawings, the thread groove exhaust passage R may be formed by forming the thread groove 91 described earlier in the outer peripheral surface of the rotor 6.
(48) In the thread groove exhaust portion PS, since gas is transported while being compressed by a drag effect of the outer peripheral surface of the rotor 6 and the thread groove 91, the depth of the thread groove 91 is set to be the largest on an upstream inlet side (a passage opening end close to the inlet port 2) of the thread groove exhaust passage R and be the smallest on a downstream outlet side (a passage opening end close to the exhaust port 3).
(49) An inlet (an upstream opening end) of the thread groove exhaust passage R is open toward a gap (hereinafter referred to as a “final gap GE”) between the thread groove exhaust portion stator 9 and a stationary blade 8E that form the lowermost exhaust stage PTn, and an outlet (a downstream opening end) of the thread groove exhaust passage R communicates with the exhaust port 3 through an intra-pump exhaust port-side passage S.
(50) The intra-pump exhaust port-side passage S is formed so as to extend from an outlet of the thread groove exhaust passage R to the exhaust port 3 by forming a predetermined gap (in the vacuum pump P1 illustrated in
(51) Description of Exhausting Operation of Thread Groove Exhaust Portion
(52) The gas molecules having reached the final gap GE by the transport by the exhausting operation of the plurality of exhaust stages PT moves toward the thread groove exhaust passage R. The moved gas molecules move toward the intra-pump exhaust port-side passage S while being compressed from a transitional flow to a viscous flow by a drag effect generated by rotation of the rotor 6. The gas molecules having reached the intra-pump exhaust port-side passage S flow into the exhaust port 3 and are exhausted outside the outer case 1 through an auxiliary pump (not illustrated).
(53) Details of Particle Transport Stage
(54)
(55) Referring to
(56) Since the number of rotary blades 7 that form the particle transport stage PN is smaller than the number of rotary blades 7 that form the uppermost exhaust stage PT (PT1) as described above, an arrangement interval L2 of the rotary blades 7 that form the particle transport stage PN is set to be larger than an arrangement interval L of the rotary blades 7 that form the uppermost exhaust stage PT (PT1) (L<L2).
(57) In the vacuum pump P1 illustrated in
(58) Due to such an adjacent structure as described above, in the vacuum pump P1 illustrated in
(59) As a specific configuration example of the adjacent structure, the vacuum pump P1 illustrated in
(60) That is, the vacuum pump P1 illustrated in
(61) Although the example of
(62) Description of Operation of Particle Transport Stage
(63) Referring to
(64) Referring to
(65) In this case, in the particle transport stage PN, the proportion of particles (hereinafter referred to as “exhaust direction reflecting particles”) reflected in a gas molecule exhaust direction by colliding with an inclined surface FS (hereinafter, referred to as a “front inclined surface FS of the blade NB”) of the blade NB photosensitive drum on a front side in an advancing direction with rotation of the blade NB among a plurality of particles colliding with the blade NB increases whereas the proportion of particles (hereinafter referred to as “back-flowing particles”) rebounding toward the inlet port 2 decreases. The reason will be described in “Study 1” and “Study 2” below.
(66) Study 1
(67) In “Study 1”, a structure example in which the blade NB that constitutes the particle transport stage PN is provided adjacent to the rotary blade 7 that constitutes the uppermost exhaust stage PT (PT1) will be discussed.
(68) When the particle transport stage PN is not provided in the vacuum pump P1 illustrated in
(69) On the other hand, when the particle transport stage PN is provided in the vacuum pump P1 illustrated in
Z1=L1×Vp/Vr (1)
Z2=L2×Vp/Vr (2)
L1: Arrangement interval of rotary blades 7
L2: Arrangement interval of blades NB
Vp: Falling velocity of particle Pa
Vr Rotation velocity (peripheral velocity) of rotary blade 7 and blade NB
(70) In the vacuum pump P1 illustrated in
(71) When Equations (1) and (2) are compared with the above fact into consideration, since Z2 is larger than Z1 (Z2>Z1), the proportion of the exhaust direction reflecting particles in the particle transport stage PN increases whereas the proportion of the back-flowing particles decreases. This is because, if the collidable region of particles broadens, the probability that particles collide with an inclined surface inclined in the gas molecule exhaust direction, of the rotary blade 7 or the blade NB and are reflected in the gas molecule exhaust direction is higher than the probability that particles collide with a surface (specifically, the chamfered surface and the convex circular are surface positioned in an upper portion of the chamfered portion) where particles are highly likely to flow back toward the inlet port 2.
(72) Study 2
(73)
(74) In “Study 2”, the offset structure will be discussed.
(75) Referring to
Zp1={(πD/N−T)Vp}/(Vr) (3)
N: Number of rotary blades 7 that form uppermost exhaust stage
D: Dimension of diameter D portion (see
T: Vertical thickness of diameter D portion of rotary blade 7 that constitutes uppermost exhaust stage (see
Vp: Falling velocity of particle
Vr: Rotation velocity (peripheral velocity) of diameter D portion of rotary blade 7
(76) Referring to
(77) Equation (4) is obtained for an offset structure in which two rotary blades 72 and 73 in
Zp2={(πD.Math.n/N)Vp}/(Vr) (4)
n: Number of rotary blades positioned between rotary blades 71 and 74 having higher upstream ends
D: Dimension of diameter D portion (see
N: Number of rotary blades 7 that form uppermost exhaust stage
Vp: Falling velocity of particle Pa
Vr: Rotation velocity (peripheral velocity) of diameter D portion of rotary blade 7
(78) In the diameter D portion in
(79) In the vacuum pump (corresponding to the vacuum pump of the present invention) illustrated in
(80) In this case, the collidable region Zp3 (see
Zp3=[{πD(n+1)/N−T}Vp]/(Vr) (5)
N: Number of rotary blades 7 that form uppermost exhaust stage
D: Dimension of diameter D portion (see
T: Vertical thickness of diameter D portion of rotary blade 7 that form uppermost exhaust stage (see
Vp: Falling velocity of particle
Vr: Rotation velocity (peripheral velocity) of diameter D portion of rotary blade 7
n: Number of rotary blades positioned between rotary blades 71 and 74 having higher upstream ends
(81) Referring to
(82) As can be understood from the above description, in the vacuum pump (corresponding to the vacuum pump of the present invention) illustrated in
(83) In short, although particles entering from the position A in
(84) Here. Equations (3) and (5) will be compared. In this case, for simplicity, if the thickness T of the rotary blade 7 in Equations (3) and (5) is ignored, since the collidable region of particles Pa is enlarged by (n+1) times when the offset structure in which the step height is equal to or larger than Zp2 (that is, the case of Equation (5)) as compared to the case of Equation (3), the proportion of the exhaust direction reflecting particles increases and the proportion of the back-flowing particles decreases. This is because, if the collidable region of particles broadens, the probability that particles collide with an inclined surface inclined in the gas molecule exhaust direction, of the rotary blade 7 or the blade NB and are reflected in the gas molecule exhaust direction is higher than the probability that particles collide with a surface (specifically, the chamfered surface described in the conventional art and the convex circular arc surface positioned in an upper portion of the chamfered portion) where particles are highly likely to flow back toward the inlet port 2.
(85) The same operation is applied to a structure in which the blade NB and the rotary blade 7 are provided separately.
(86) Another Embodiment (Example 1) of Particle Transport Stage PN
(87) Although the vacuum pump P1 illustrated in
(88) Another Embodiment (Example 2) of Particle Transport Stage PN
(89) Although the vacuum pump illustrated in
(90) Referring to
(91) Another Embodiment (Example 3) of Particle Transport Stage PN
(92) Although the vacuum pump illustrated in
(93) Referring to
(94) Another Embodiment (Example 4) of Particle Transport Stage PN
(95) Although the vacuum pump P1 illustrated in
(96) For example, in addition to the single-side extended blade structure, as illustrated in
(97) By the way, since the rotary blade 7 rotates integrally with the rotor 6, the centrifugal force of this rotation acts in a direction from a fixed end of the rotary blade 7 to a free end or in a radial direction from the center (specifically, the shaft center of the rotor shaft 5) of rotation of the rotary blade 7. General rotary blades 7 are provided so that the shape is symmetrical about a straight line (hereinafter referred to a shape center of a blade) that is vertical to and in a radial direction to a rotation axis (specifically, the rotor shaft 5). This is to suppress a risk that the efficiency of force generated in the rotary blade 7 becomes unbalanced about the shape center of the rotary blade 7 due to the centrifugal force of the rotation, as a result, torsional moment is generated in the root portion (a fixed end) of the rotary blade 7, and the rotary blade 7 is destroyed due to fatigue.
(98) In the single-side extended blade structure described earlier, since the upstream end 7A only of the rotary blade 7 is extended, the torsional moment about the shape center of the rotary blade 7 is likely to be unbalanced, and due to the torsional moment, the rotary blade 7 may be damaged in such a way that the portion near the fixed end of the rotary blade 7 (that is, a portion positioned close to the outer peripheral surface of the rotor 6) is destroyed due to fatigue.
(99) In contrast, in the both-side extended blade structure described earlier, since equivalent blades NB are provided at both the upstream ends 7A and the downstream ends 7B of the rotary blades 7 (71, 74), the torsional force rarely occurs and damage of the rotary blade 7 such as fatigue destruction due to torsional force will rarely occur.
(100) Another Embodiment (Example 5) of Particle Transport Stage PN
(101) In the vacuum pump P1 illustrated in
(102) As another specific configuration example of the adjacent configuration, for example, as illustrated in
(103) When the blade NB configured as the separate component is employed, since due to the blade NB as the separate component, the plurality of rotary blades 7 that constitutes the uppermost exhaust stage PT (PT1) has an offset structure in which the heights of the upstream ends 7A are different, the above-described effects (an increase in the proportion of exhaust direction reflecting particles and a decrease in the proportion of back-flowing particles) are obtained.
(104) When the blade NB configured as the separate component is employed, a gap as illustrated in
(105) In a configuration in which the blade NB that constitutes the particle transport stage PN is configured as a separate component, the configurations of “Another Embodiment (Example 1) of Particle Transport Stage PN” to “Another Embodiment (Example 4) of Particle Transport Stage PN” may be applied.
(106) In the configuration in which the blade NB is employed as a separate component, the blade NB (that is, the blade NB that constitutes the particle transport stage PN) and the rotary blade 7 (71) that constitutes the uppermost exhaust stage PT (PT1) have a structure in which the respective blade surfaces oppose each other, and a stationary component such as the stationary blade 8, for example, is not disposed between the opposed blade surfaces. The same is applied to the blade integrated structure (see
(107) Another Embodiment (Example 6) of Particle Transport Stage PN
(108) Although the vacuum pump illustrated in
(109) For example, as illustrated in
(110) Another Embodiment (Example 7) of Particle Transport Stage PN
(111) In a configuration in which the blade NB that constitutes the particle transport stage PN is attached as a separate component as illustrated in
(112) As an attachment method of the blade NB using the first attachment member 62, since gas may accumulate in the concave portion 61 of the upper end surface of the rotor 6, it is desirable to include a ventilation means that a venting hole 63 is formed in the first attachment member 62, or a venting groove 64 is formed between the upper end surface of the rotor 6 and the flange 62A of the first attachment member 62.
(113) In order to achieve rotation balance of an entire rotating body including the rotor 6 and the rotary blade 7, the blade NB illustrated in
(114) Another Embodiment (Example 8) of Particle Transport Stage PN
(115) The specific attachment structure of the blade NB configured as a separate component may employ an attachment structure illustrated in
(116) Another Embodiment (Example 9) of Particle Transport Stage PN
(117) As a specific attachment structure of the blade configured as a separate component, a method in which the blade is fixed to an upper end of the rotor 6 close to the inlet port by fastening using a bolt may be employed, which is not illustrated.
(118) Another Embodiment (Example 10) of Particle Transport Stage PN
(119) Although the vacuum pump P1 illustrated in
(120) For example, the elevation angle may be set as illustrated in
(121) When the elevation angle configuration is employed, the blade NB that constitutes the particle transport stage PN overhangs the rotary blades 7 (71, 74) that form the uppermost exhaust stage PT (PT1), and particles are reflected in a direction toward a space between the lower ends of the blades more than the direction toward the preceding blade (that is, at an angle of a direction closer to a downward direction of an axial direction of the rotating body (specifically, a rotating body including the rotor 6 and the rotary blade 7)). Therefore, exhaust direction reflecting particles reflected by colliding with the front inclined surface FS of the blade NB rarely collide with the rear surface of the preceding blade 7 (73), the number of particles (one kind of back-flowing particles) rebounding toward the inlet port 2 by being reflected due to collision with the rear surface of the preceding blade 7 (73) decreases, and a particle exhaust efficiency is improved further.
(122) The elevation angle setting may be applied not only to a configuration in which the blade NB is provided as a separate component as illustrated in
(123) Another Embodiment (Examples 11-1 and 11-2) of Particle Transport Stage PN
(124) The heights (depths) of steps in the offset structure are not limited to one kind, but the offset structure may have a combination of heights (depths) of a plurality of steps. For example, the offset structure may be formed in a form of stairs (see
(125)
(126) Here, referring to
(127) In contrast, referring to
(128) Therefore, in the stair-shape-type configuration, the heights (depths) h1, h2, and h3 of the steps in the rotary blades 7 (76, 80) of which the upstream ends 7A are raised by the offset structure and the rotary blades 7 (77, 78, 79) positioned therebetween are not uniform but becomes lower (becomes deeper) by one step in that order in the rotation direction of the rotary blade 7. When the stair-shape-type configuration is employed, the fine particles Pa do not collide with the rotary blade 7 (77, 78, 79) as understood from a flight trajectory of the fine particles Pa illustrated in
(129) When the stair-shape-type configuration is employed, the upstream ends 7A of the rotary blades 7 (77, 78, 79) positioned between the rotary blades 7 (76, 80) of which the upstream ends 7A are raised are configured as a flat surface without an inclination.
(130) Referring to
(131) Therefore, in the tapered-surface-type configuration, the heights (depths) h4, h5, and h6 of the steps in the rotary blades 7 (76, 80) of which the upstream ends 7A are raised by the offset structure and the rotary blades 7 (77, 78, 79) positioned therebetween are not uniform but are set so as to continuously become lower (become deeper) as it advances in the rotation direction of the rotary blade 7. When the tapered-surface-type configuration is employed, the fine particles Pa do not collide with the rotary blade 7 (77, 78, 79) as understood from a flight trajectory of the fine particles Pa illustrated in
(132) When the tapered-surface-type configuration is employed, the upstream ends 7A of the rotary blades 7 (77, 78, 79) positioned between the rotary blades 7 (76, 80) of which the upstream ends 7A are raised are configured as an inclined surface inclined at a predetermined angle.
(133) However, since the ratio of the arrangement interval of the rotary blades 7 to the height is set to an optimal value so that gas molecules can be transported effectively to the downstream side, if the heights of the rotary blades 7 are different, some rotary blades 7 may deviate from the optimal setting value and an overall exhaust performance of the vacuum pump may decrease. Therefore, it is desirable that the difference in height of the rotary blades 7 is small from the viewpoint of securing an exhaust performance.
(134) In this respect, in the stair-shape-type configuration illustrated in
(135) Another Embodiment of Present Invention Near Particle Transport Stage PN
(136)
(137) Referring to
(138) The reflecting means RF functions as means for preventing backflow of fine particles Pa (hereinafter referred to as “re-reflected fine particles Pa”) due to re-reflection in the uppermost stationary blade 8. That is, as illustrated in
(139) However, the back-flowing re-reflected fine particles Pa pass through a space between the uppermost rotary blades 7 at a predetermined velocity, the re-reflected fine particles Pa have a velocity component in a direction (a rotation direction) parallel to an inclination of the uppermost rotary blade as a velocity component necessary for the passing. Due to this, in the embodiment illustrated in
(140) The number of stationary reflecting blades RF1 and the inclination angle can be changed appropriately as necessary by taking reflection of the fine particles Pa by the stationary reflecting blade RF1 and an overall exhaust efficiency of the vacuum pump into consideration.
(141) Although the embodiment illustrated in
(142) The present invention is not limited to the above-described embodiments, and various modifications may be made within the technical idea of the present invention by those who have ordinary knowledge in the art.
(143) For example, the configurations of “Another Embodiment (Example 1) of Particle Transport Stage PN” to “Another Embodiment (Example 11-2) of Particle Transport Stage PN” and the configuration of “Another Embodiment of Present Invention Near Particle Transport Stage PN” may be used in appropriate combinations as necessary.
(144) The vacuum pump according to the above-described embodiments includes a plurality of exhaust stages PT provided between the inlet port 2 and the exhaust port 3 so as to function as means for exhausting gas molecules and each of the plurality of exhaust stages PT has a structure in which gas molecules are exhausted by the plurality of rotary blades 7 and the plurality of stationary blades 8 arranged at a predetermined interval in a radial form. In the plurality of exhaust stages PT having such a structure, a height-reduced offset structure, that is, an offset structure in which the heights of the upstream ends 7A of at least some of the plurality of rotary blades 7 that constitutes the uppermost exhaust stage PT1 are decreased (height-reduced) so that the heights of the upstream ends 7A are different may be achieved, and a particle transport stage in which particles are moved in an exhaust direction of gas molecules may be achieved. Such a particle transport stage equally functions as the particle transport stage PN.
(145) Although elements have been shown or described as separate embodiments above, portions of each embodiment may be combined with all or part of other embodiments described above.
(146) Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are described as example forms of implementing the claims.