SIMPLIFIED BASE TRIM COVER FOR SEAT WITH REMOVABLE TRIM COVER
20260027956 ยท 2026-01-29
Assignee
- Toyota Motor Engineering & Manufacturing North America, Inc. (Plano, TX, US)
- Toyota Jidosha Kabushiki Kaisha (Toyota-shi Aichi-ken, JP)
Inventors
Cpc classification
International classification
Abstract
A trim cover assembly structured to be applied to a backrest of a vehicle seat includes a base trim cover having a rear portion, first side portion extending from a first side of the rear portion, and a second side portion extending from a second side of the rear portion opposite the first side portion. Each side portion is structured to be wrappable along a respective side of the backrest. Each side portion also has a side edge structured to be securable to the backrest along a front face of the backrest. The base trim cover may be attached to the backrest using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
Claims
1. A trim cover assembly structured to be applied to a backrest of a vehicle seat, the trim cover assembly comprising a base trim cover including: a rear portion; first side portion extending from a first side of the rear portion; and a second side portion extending from a second side of the rear portion opposite the first side portion, each side portion being structured to be wrappable along a respective side of the backrest, each side portion having a side edge structured to be securable to the backrest along a front face of the backrest.
2. The trim cover assembly of claim 1, wherein each base trim cover side portion comprises; a connecting portion extending from the rear portion; and a side bolster portion extending from the connecting portion, structured to be wrappable over an associated side bolster of the backrest to cover the side bolster, and structured to be securable to the backrest along the backrest front face.
3. The trim cover assembly of claim 1, wherein each side portion has an outwardly-facing zipper portion extending therealong.
4. The trim cover assembly of claim 1, further comprising a headrest cover portion extending from the base trim cover rear portion and structured to be wrappable over a headrest portion of the backrest, the headrest cover portion including: a headrest cover base portion extending from the base trim cover rear portion; a headrest cover first side portion extending from a first side of the headrest cover base portion; and a headrest cover second side portion extending from a second side of the headrest cover base portion opposite the headrest cover first side portion.
5. The trim cover assembly of claim 4, further comprising a backrest center portion operably connected to the base trim cover rear portion and including a bottom edge securable to the backrest to cover a front face of the backrest.
6. The trim cover assembly of claim 1, further comprising a removable trim cover structured to be securable to the base trim cover along the backrest, the removable trim cover including; a center portion; a first bolster cover portion extending from the removable trim cover center portion and having a first side edge with a zipper portion extending therealong; and a second bolster cover portion extending from the removable trim cover center portion opposite first bolster cover portion and having a second side edge with a zipper portion extending therealong.
7. A method for attaching a trim cover assembly to a vehicle backrest, comprising steps of: applying a portion of a base trim cover to the backrest, including wrapping first and second side portions of the base trim cover along respective sides of the backrest from a rear face of the backrest toward a front face of the backrest; and securing the first and second side portions of the base trim cover to the backrest along the front face of the backrest.
8. The method of claim 7, wherein the base trim cover includes a headrest cover portion, and further comprising steps of: wrapping the headrest cover portion over the headrest portion toward the front face of the backrest so as to cover the backrest headrest portion; and securing the headrest cover portion to the backrest.
9. The method of claim 7, wherein the base trim cover includes a backrest cover portion, and further comprising steps of: wrapping the backrest cover portion around a headrest portion of the backrest toward the front face of the backrest so as to cover a portion of the backrest front face; and securing the backrest cover portion to the backrest along the backrest front face.
10. The method of claim 7, further comprising a step of securing a removable trim cover to the base trim cover along opposite sides of the backrest, so as to cover a portion of the base trim cover along the front face of the backrest.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0005] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate various systems, methods, and other embodiments of the disclosure. In some embodiments, one element may be designed as multiple elements or multiple elements may be designed as one element. In some embodiments, an element shown as an internal component of another element may be implemented as an external component and vice versa. Furthermore, elements may not be drawn to scale. Also, unless otherwise stated or shown, the same or similar elements shown in different views may be given the same or similar reference numerals or designations.
[0006]
[0007]
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
DETAILED DESCRIPTION
[0016] A trim cover assembly structured to be applied to a backrest of a vehicle seat includes a base trim cover having a rear portion, first side portion extending from a first side of the rear portion, and a second side portion extending from a second side of the rear portion opposite the first side portion. Each side portion is structured to be wrappable along a respective side of the backrest. Each side portion also has a side edge structured to be securable to the backrest along a front face of the backrest. The base trim cover may be attached to the backrest using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. After attachment of the base trim cover to the backrest, a removable trim cover may be attached to the backrest and to the base rim cover. Because the base trim cover is not wrapped over the top of the seat and does not use zippers to attach to the backrest, time and labor are saved during application of the base trim cover to the backrest.
[0017] As used herein, the term upper refers to a vertically relatively higher position or location, and lower refers to a vertically relatively lower position or location, from the perspective of an occupant seated in the vehicle seat when the seat is mounted in a vehicle and the vehicle rests on a ground surface. Similarly, the term left refers to a direction on or toward a left side from the perspective of an occupant seated in the vehicle seat when the seat is mounted in a vehicle and the vehicle rests on a ground surface. Also, the term right refers to a direction on or toward a right side from the perspective of an occupant seated in the vehicle seat when the seat is mounted in a vehicle and the vehicle rests on a ground surface.
[0018]
[0019] The backrest 100 may have a front face 100f structured to face in a direction toward a front of a vehicle in which the vehicle seat 28 is mounted. The backrest 100 may also have a rear face 100r positioned opposite the front face 100f and structured to face in a direction toward a rear of the vehicle in which the vehicle seat 28 is mounted.
[0020] Referring to
[0021] The backrest 100 may have padding (e.g., foam padding) wrapped over the backrest frame 32 so as to overlie portions of the frame 32 and cushion the seat occupant.
[0022] In its assembled form, the seat backrest 100 may include a backrest trim cover assembly (generally designated 40) applied to the padded backrest. As used herein, applied refers to attachment of an element of the backrest trim cover assembly to the backrest or to another element of the backrest trim cover assembly during the vehicle seat fabrication process.
[0023] In one or more arrangements, backrest trim cover assembly 40 may include a base trim cover 42 structured to be applied over the backrest 100.
[0024] In one or more arrangements, the base trim cover 42 may include a base trim cover rear portion 44 including a lower edge 44a. The base trim cover 42 may also have a first side portion 48 (in this case, a left side portion) extending from the base trim cover rear portion 44. The first side portion 48 may be structured to be wrappable along a respective first side S1 (
[0025] The first side portion 48 may have a side edge 56a structured to be securable to the backrest 100 along the backrest front face 100f. In one or more arrangements, the side edge 56a is located along the first side bolster portion 56. The first side portion side edge 56a may be structured to be securable to the padding along a trench or seam 195 (
[0026] In one or more arrangements, the first side portion 48 may include an outwardly-facing first zipper portion 60 attached to the first side portion 48 proximate a junction between first connecting portion 52 and the first side bolster portion 56. An outwardly-facing zipper portion may be a zipper portion attached so as to face away from the seat 28 when the base trim cover is applied to the backrest 100, so as to enable teeth of the zipper portion to be engaged with complementary teeth of a mating zipper portion by application of an associated slider and a pull tab, to bring together and mate the teeth of the zipper portions in a conventional manner. A zipper portion may be a portion of a zipper (e.g., a set of zipper teeth, a slider, etc.) operably connected to and/or structured to interact with another portion (i.e., a complementary, mating set of teeth) of the zipper.
[0027] The base trim cover 42 may also have a second side portion 46 (in this case, a right side portion) extending from the rear portion 44. The second side portion 46 may be structured to be wrappable along a respective second side S2 of the backrest. The second side portion 46 may have a second connecting portion 50 extending from the rear portion 44, and a second side bolster portion 54 extending from the second connecting portion 50. The second side bolster portion 54 may be structured to be wrappable over an associated second side bolster 109 of the backrest to cover the second side bolster. The second side bolster portion 54 may also be structured to be securable to the backrest 100 along the backrest front face 100f.
[0028] The second side portion 46 may also have a side edge 54a structured to be securable to the backrest 100 along the front face 100f of the backrest. In one or more arrangements, the side edge 54a is located along the second side bolster portion 54. The second side portion side edge 54a may be structured to be securable to the padding along a trench or seam 194 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. The second side portion 46 may have an upper edge 54b structured for attachment to an associated second side portion 72 of the headrest cover portion 70 (described in greater detail below).
[0029] In one or more arrangements, the second side portion 46 may include an outwardly-facing second zipper portion 58 attached to the second side portion proximate a junction between second connecting portion 50 and the second side bolster portion 54.
[0030] Referring to
[0031] Referring to
[0032] The backrest center portion 62 may include a bottom edge 62a structured to be securable to a bottom portion of the backrest 100 or to the backrest frame 32 below the level of an upper surface S3 (
[0033] Referring to
[0034] The removable trim cover first bolster cover portion 95 may be structured to be wrappable over a portion of the base trim cover first side bolster portion 56. The removable trim cover first bolster cover portion 95 may have a first side edge 93 with a zipper portion 90b extending therealong to enable the removable trim cover first bolster cover portion 95 to be zipped to the base trim cover first side bolster portion 56. The removable trim cover first bolster cover portion 95 may be structured to be securable to the padding 36 along the trench 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0035] The removable trim cover second bolster cover portion 94 may be structured to be wrappable over the base trim cover second side bolster portion 54. The removable trim cover second bolster cover portion 94 may have a second side edge 92 with a zipper 90a extending therealong to enable the removable trim cover second bolster cover portion 94 to be zipped to the base trim cover second side bolster portion 54. The removable trim cover second bolster cover portion 94 may be structured to be securable to the padding along the trench 194 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0036]
[0037] In a first step, the base trim cover rear portion 44 is applied to the rear face 100r of the backrest 100 in a position from which the base trim cover headrest cover portion 70 (
[0038] Next, the base trim cover first and second side portions 48, 46 may be wrapped around respective sides S1, S2 of the backrest 100 and over the respective first and second side bolsters 107, 109 to the front face 100f of the backrest 100. The first side portion side edge 56a may then be secured to the padding 36 along trench 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. Also, the second side portion side edge 54a may be secured to the padding 36 along trench 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0039] Next, headrest cover portion 70 may be wrapped over the top of the backrest 100 to cover the backrest headrest portion 118. Then the backrest center portion 62 may be wrapped over the backrest front face 100f to cover the front face.
[0040] Next, the upper bolster first end portion 114 may be covered by bringing together first side portion upper edge 56b with headrest cover portion first edge 74a and connecting these edges with stitching to form a seam. Also, the upper bolster second end portion 116 may be covered by bringing together second side portion upper edge 54b with headrest cover portion second edge 72a and connecting these edges with stitching to form a seam.
[0041] The backrest center portion 62 may then be attached to the padding 36 along trenches 195 and 194 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. The backrest center portion 62 may then be attached to the padding along trench 191 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. Bottom edge 62a of the backrest center portion 62 may then be attached to the backrest 100 or to the backrest frame 32 below the level of the upper surface S3 of the seat bottom 34, using a suitable attachment method. The base trim cover structures described herein allow attachment of the base trim cover to the backrest without use of zippers and listing wire.
[0042] Next, after application of the base trim cover 42 to the backrest 100, the removable trim cover 90 may be applied to the backrest 100 to cover portions of the base trim cover 42. To apply the removable trim cover 90, the removable trim cover center portion 91 may be positioned over a desired portion of the already-attached base trim cover rear portion 44. Then, the removable trim cover center portion 91 may be secured to the base trim cover 42 and backrest padding 36 along trenches 194 and 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0043] Next, first side edge 93 of the removable trim cover 90 may be attached to the base trim cover 42 by zipping together zipper portions 90b and 60. Also, second side edge 92 of the removable trim cover 90 may be attached to the base trim cover 42 by zipping together zipper portions 90a and 58.
[0044]
[0045] The first side portion 148 may have a side edge 156a structured to be securable to the backrest 100 along the backrest front face 100f. In one or more arrangements, the side edge 156a is located along the first side bolster portion 156. The first side portion side edge 156a may be structured to be securable to the padding along trench 195 (
[0046] The base trim cover 142 may also have a second side portion 146 (in this case, a right side portion) extending from the rear portion 144. The second side portion 146 may be structured to be wrappable along a respective second side S2 of the backrest. The second side portion 146 may have a second connecting portion 150 extending from the rear portion 144, and a second side bolster portion 154 extending from the second connecting portion 150. The second side bolster portion 154 may be structured to be wrappable over an associated second side bolster 109 (
[0047] The second side portion 146 may also have a side edge 154a structured to be securable to the backrest 100 along the front face 100f of the backrest. In one or more arrangements, the side edge 154a is located along the second side bolster portion 154. The second side portion side edge 154a may be structured to be securable to the padding along a trench or seam 194 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. The second side portion 146 may have an upper edge 154b structured for attachment to an associated second side portion 172 of the headrest cover portion 170 (described in greater detail below). In certain arrangements, the upper edge 154b may have an outwardly-facing zipper portion 154z extending therealong to enable zipped attachment to a complementary outwardly-facing zipper portion 172z extending along edge 172a. In one or more arrangements, the second side portion 146 may also include an outwardly-facing second zipper portion 158 attached to the second side portion proximate a junction between second connecting portion 150 and the second side bolster portion 154.
[0048] Referring to
[0049] The base trim cover 142 may also include an outwardly-facing zipper portion 170z extending along an edge of the headrest cover portion 170, between zipper portions 174z and 172z and between headrest cover first side portion 174 and headrest cover second side portion 172. In particular arrangements, the zipper portions 158, 172z, 170z, 174z, and 160 are formed integrally or connected as a single, continuous zipper portion, and may have multiple sliders (not shown) slidingly attached thereto, each slider being configured for enabling zipping engagement between an associated one of the zipper portions 158, 172z, 170z, 174z, and 160 and a complementary zipper portion.
[0050] Referring to
[0051] In one or more arrangements, during application of the trim cover assembly 140, the previously-described removable trim cover 90 may be zipped to zipper portions 158 and 160 in the manner previously described with respect to zipper portions 58 and 60. Referring to
[0052] The removable trim cover first bolster cover portion 295 may be structured to be wrappable over a portion of the base trim cover first side bolster portion 156. The removable trim cover first bolster cover portion 295 may have a first side edge 293 with a zipper portion 290b extending therealong to enable the removable trim cover first bolster cover portion 295 to be zipped to the base trim cover first side bolster portion 156. The removable trim cover first bolster cover portion 295 may be structured to be securable to the padding 36 along the trench 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0053] The removable trim cover second bolster cover portion 294 may be structured to be wrappable over the base trim cover second side bolster portion 154. The removable trim cover second bolster cover portion 294 may have a second side edge 292 with a zipper portion 290a extending therealong to enable the removable trim cover second bolster cover portion 294 to be zipped to the base trim cover second side bolster portion 154. The removable trim cover second bolster cover portion 294 may be structured to be securable to the padding along the trench 194 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0054] The method of attaching the base trim cover 142 and the removable trim cover 290 to the backrest sub-assembly may be similar to the method of attaching the previously-described method of attaching the base trim cover 42 and the removable trim cover 90 to the backrest sub-assembly. In a first step, the base trim cover rear portion 144 is applied to the rear face 100r of the backrest 100 in a position from which the base trim cover headrest cover portion 170 (
[0055] Next, the base trim cover first and second side portions 148, 146 may be wrapped around respective sides S1, S2 of the backrest 100 and over the respective first and second side bolsters 107, 109 to the front face 100f of the backrest 100. The first side portion side edge 156a may then be secured to the padding 36 along trench 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. Also, the second side portion side edge 154a may be secured to the padding 36 along trench 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0056] Next, headrest cover portion 170 may be wrapped over the top of the backrest 100 to cover the backrest headrest portion 118. Then the backrest center portion 162 may be wrapped over the backrest front face 100f to cover the front face.
[0057] Next, the upper bolster first end portion 114 may be covered by bringing together first side portion upper edge 156b with headrest cover portion first edge 174a and connecting these edges by zipping together zipper portions 156z and 174z. Also, the upper bolster second end portion 116 may be covered by bringing together second side portion upper edge 154b with headrest cover portion second edge 172a and connecting these edges by zipping together zipper portions 154z and 172z.
[0058] The backrest center portion 162 may then be attached to the padding 36 along trenches 195 and 1944 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. The backrest center portion 162 may then be attached to the padding along trench 191 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods. Bottom edge 162a of the backrest center portion 162 may then be attached to the backrest 100 or to the backrest frame 132 below the level of the upper surface S3 of the seat bottom 34, using a suitable attachment method. The base trim cover structures described herein allow attachment of the base trim cover to the backrest without use of zippers and listing wire.
[0059] Next, after application of the base trim cover 142 to the backrest 100, the removable trim cover 290 may be applied to the backrest 100 to cover portions of the base trim cover 142. To apply the removable trim cover 290, the removable trim cover center portion 296 may be positioned over a desired portion of the already-attached base trim cover rear portion 144. Then, the removable trim cover center portion 296 may be secured to the base trim cover 142 and backrest padding 36 along trenches 194 and 195 using suitable fasteners (e.g., hog-rings, EZ clips, hook and loop tape, arrow-hooks, stitching, etc.) and conventional upholstery securement methods.
[0060] Next, first side edge 293 of the removable trim cover 290 may be attached to the base trim cover 142 by zipping together zipper portions 290b and 160. Also, second side edge 292 of the removable trim cover 290 may be attached to the base trim cover 142 by zipping together zipper portions 290a and 158. In arrangements of the including zipper portion 290z, this zipper portion may be zipped to base trim cover zipper portion 170z.
[0061] In the above detailed description, reference is made to the accompanying figures, which form a part hereof. In the figures, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, figures, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the scope of the subject matter presented herein. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, separated, and designed in a wide variety of different configurations, all of which are explicitly contemplated herein.
[0062] The terms a and an, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising (i.e. open language). The phrase at least one of . . . and . . . as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items. As an example, the phrase at least one of A, B and C includes A only, B only, C only, or any combination thereof (e.g. AB, AC, BC or ABC).
[0063] Aspects herein can be embodied in other forms without departing from the spirit or essential attributes thereof. Accordingly, reference should be made to the following claims, rather than to the foregoing specification, as indicating the scope of the invention.