WALL OR CEILING PANELS AND WALL OR CEILING COVERING
20230106580 · 2023-04-06
Inventors
- Luc MAERTENS (Ardooie, BE)
- Mark CAPPELLE (Staden, BE)
- Caroline VAN DE POPULIERE (Moen, BE)
- Lode DE BOE (Moorslede, BE)
Cpc classification
E04F2201/042
FIXED CONSTRUCTIONS
E04F13/0841
FIXED CONSTRUCTIONS
E04F2201/0153
FIXED CONSTRUCTIONS
E04F13/0826
FIXED CONSTRUCTIONS
E04F2201/0107
FIXED CONSTRUCTIONS
E04F2201/043
FIXED CONSTRUCTIONS
E04F13/18
FIXED CONSTRUCTIONS
E04F2201/044
FIXED CONSTRUCTIONS
E04F13/0846
FIXED CONSTRUCTIONS
International classification
E04F13/08
FIXED CONSTRUCTIONS
Abstract
A rectangular panel which, on the first and on the second pair of opposite edges, has coupling parts configured for easy installation in a wall or ceiling covering. A locking occurs between the coupled panels; and a wall or ceiling covering that includes such panels
Claims
1.-61. (canceled)
62. A wall or ceiling panel, wherein the panel is rectangular, either square or oblong, wherein the panel comprises a first pair of opposite edges; namely a first edge and a second edge; wherein the first edge comprises a first male coupling part, wherein the second edge comprises a first female coupling part, wherein the first male coupling part and the first female coupling part are configured such that two of such panels, by means of their first male and first female coupling parts, can be coupled to each other in a plane and a coupled state can thus be realized between the panels; wherein the first male coupling part comprises a first tongue; wherein the first female coupling part comprises a first groove, wherein the first groove is delimited by a first front lip and a first rear lip; wherein the first rear lip extends in a distal direction beyond the open or free end of the first front lip; wherein the first tongue and the first groove, in the coupled state, form a tongue and groove connection that realizes a mechanical locking between the panels in the direction perpendicular to the plane of the panels; wherein the first male coupling part and the first female coupling part each comprise a first locking part, which first locking parts, in the coupled state, realize a mechanical locking between the panels in the direction in the plane of the panels and perpendicular to the first pair of opposite edges; wherein the first locking part of the first male coupling part is provided on the rear side of the first tongue; wherein the first locking part of the first female coupling part is provided on the front side of the first rear lip; and wherein the panel comprises a second pair of opposite edges; namely a third edge and a fourth edge; wherein the third edge comprises a second male coupling part, wherein the fourth edge comprises a second female coupling part, wherein the second male coupling part and the second female coupling part are configured such that two of such panels, by means of their second male and second female coupling parts, can be coupled to each other in a plane and a coupled state can thus be realized between the panels; wherein the second male coupling part comprises a second tongue; wherein the second female coupling part comprises a second groove, wherein the second groove is delimited by a second front lip and a second rear lip; wherein the second rear lip extends in a distal direction beyond the open or free end of the second front lip, wherein the second tongue and the second groove, in the coupled state, form a tongue and groove connection that realizes a mechanical locking between the panels in the direction perpendicular to the plane of the panels; wherein the second male coupling part and the second female coupling part each comprise a second locking part, which second locking parts, in the coupled state, realize a mechanical locking between the panels in the direction in the plane of the panels and perpendicular to the second pair of opposite edges; wherein the second locking part of the second male coupling part is provided on the rear side of the second tongue; wherein the second locking part of the second female coupling part is provided on the front side of the second rear lip; wherein the length of the first locking part of the first rear lip measured in the direction perpendicular to the second edge and in the plane parallel to the front edge of the panel is greater than the length of the second locking part of the second rear lip measured in the direction perpendicular to the fourth edge and in the plane parallel to the front edge of the panel.
63. The wall or ceiling panel as in claim 62, wherein the distance measured perpendicular to the plane of the panel between the front point of the first locking part of the first female coupling part and the rear point on the front edge of the first rear lip is greater than the distance measured perpendicular to the plane of the panel between the front point of the second locking part of the second female coupling part and the rear point on the front edge of the second rear lip.
64. The wall or ceiling panel as in claim 62, wherein the front edge of the first locking part of the first female coupling part is parallel to the surface of the panel over pat least half of its length as measured in the direction in the plane of the panel and perpendicular to the second edge of the panel; wherein the front edge of the second locking part of the second female coupling part is curved over at least half of its length as measured in the direction in the plane of the panel and perpendicular to the fourth edge of the panel.
65. The wall or ceiling panel as in claim 62, wherein the first rear lip, on the rear side thereof, is provided with a first recess, wherein the second rear lip, on the rear side thereof, does not comprise a recess; or wherein the second rear lip on its rear side is provided with a second recess, wherein this second recess extends from the open or free end of the second rear lip in the direction perpendicular to the fourth edge and in the plane parallel to the surface of the panel over a shorter distance than the distance over which the first recess extends from the open or free end of the first rear lip in the direction perpendicular to the second edge and in the plane parallel to the surface of the panel.
66. The wall or ceiling panel as in claim 62, wherein the panel is oblong and the first pair of opposite edges is provided on the long edges of the panel.
67. The wall or ceiling panel, as in claim 62, wherein the first locking part of the first female coupling part, distal to the location of the first locking part of the first female coupling part that is closest to the surface of the panel, comprises a zone that is parallel to the surface of the panel or that makes an angle of inclination of at most 5° with the surface of the panel, wherein this zone accounts for at least half of the length of the first locking part of the first female coupling part measured in the direction perpendicular to the second edge.
68. The wall or ceiling panel as in claim 67, wherein the entire zone, in the direction perpendicular to the plane of the panel, lies at least 0.3 mm lower than the location of the first locking part of the first female coupling part that is closest to the surface of the panel.
69. The wall or ceiling panel as in claim 62, wherein the first edge, proximal to the first locking part of the first male coupling part, comprises a recess wherein this recess, perpendicular with respect to the surface of the panel, has a depth of at least 0.4 mm; wherein the length of the recess in the direction perpendicular to the first edge is at least 0.3 mm.
70. The wall or ceiling panel as in claim 62, wherein the first rear lip is configured such that the first rear lip, or at least a part thereof, can bend backwards, even if the panel or the first rear lip is attached to a flat substructure.
71. The wall or ceiling panel as in claim 62, wherein the rear edge of the first rear lip, in the part that extends further than the first front lip, lies partially in the plane of the rear edge of the panel.
72. The wall or ceiling panel as in claim 62, wherein the panel shows one or a combination of two or more of the following characteristics: the panel has a length of at least 2400 mm and the panel shows one or a combination of two or more of the following characteristics: the panel has a width-to-length ratio greater than 1/10; the panel comprises a water-resistant front and/or rear side; the panel comprises on the front and/or rear side a melamine layer; the panel comprises on the front and/or rear side a lacquer layer; the panel comprises on the front and/or rear side a watertight foil, such as e.g. a PVC (polyvinyl chloride) foil, a PET (polyethylene terephthalate) foil, or a PP (polypropylene) foil; the panel comprises as a core a waterproof material, for example a core based on a filled or unfilled plastic, such as filled PVC.
73. The wall or ceiling panel as in claim 62, wherein the panel shows one or more of the following features: the active locking zone defined by the first locking parts is situated, partially or fully, beyond the open or free end of the first front lip; the part of the first rear lip that extends in a distal direction beyond the open or free end of the first front lip is longer than the thickness of the panel; the first male coupling part and the first female coupling part are configured such that they can be coupled by means of an angling movement; the first male coupling part and the first female coupling part are configured such that they can be coupled by means of a horizontal movement with a snap effect of one panel with respect to another such panel; the first male coupling part and the first female coupling part are configured such that in the coupled state, they fit into each other with pretension; and/or the first male coupling part and the first female coupling part are made completely from the material of the panel, and in one part therewith.
74. The wall or ceiling panel as in claim 62, wherein the panel shows one or more of the following features: the active locking zone defined by the second locking parts is situated, partially or fully, beyond the open or free end of the second front lip; the part of the second rear lip that extends in a distal direction beyond the open or free end of the first front lip is longer than the thickness of the panel; the second male coupling part and the second female coupling part are configured such that they can be coupled by means of an angling movement; the second male coupling part and the second female coupling part are configured such that they can be coupled by means of a horizontal movement with a snap effect of one panel with respect to another such panel; the second male coupling part and the second female coupling part are configured such that in the coupled state, they fit into each other with pretension; and/or the second male coupling part and the second female coupling part are made completely from the material of the panel, and in one part therewith.
75. The wall or ceiling panel as in claim 62, wherein the panel shows one or more of the following features: the panel has a length between 1000 mm and 1500 mm; the panel has a width between 300 and 450 mm; the thickness of the panel is between 5 and 15 mm; the panel is wood-based; the panel comprises as a core a wood fiberboard, such as an MDF or HDF board; the panel has a decorative front and/or rear side; the panel is of the DPL or HPL type; and/or the panel has a finishable front and/or rear side, with for example a lacquer carrying sheet; the panel comprises a substrate, wherein this substrate comprises polyvinyl chloride, and optionally a filler, for example a mineral filler or a wood-based or cellulose-based filler; the panel comprises a substrate, wherein this substrate comprises a matrix, wherein this matrix is formed by a mineral binder—for example magnesium oxide or gypsum—and optionally wherein this substrate comprises one or more fillers.
76. The wall or ceiling covering, wherein the covering comprises a plurality of wall or ceiling panels as in claim 62, a substructure, and at least one fastening clip; wherein the at least one fastening clip is fastened to the substructure; wherein the at least one fastening clip is configured with an opening; wherein the at least one fastening clip is fastened to the substructure; wherein the opening is slid over at least a part of the first locking part of the first female coupling part of a first such panel; wherein a second such panel is coupled by means of its first male coupling part to the first female coupling part of this first such panel; wherein a third such panel is coupled at its third edge to the fourth edge of the first such panel by means of their respective coupling parts at their third and fourth edges; wherein no fastening clips are provided on the second pair of opposite edges of the panels.
Description
[0118] In order to better illustrate the features of the invention, in the following, as examples that by no means limit the invention, several preferred embodiments are described, with reference to the attached drawings, wherein:
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[0137] In the figures, identical reference numbers refer to the same element.
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[0139] The panels of the covering are rectangular, and in the example of
[0140] The panels comprise a second pair of opposite edges (4, 5); namely a third edge (4) and a fourth edge (5). As will be illustrated in further figures, the third edge (4) comprises a second male coupling part; and the fourth edge (5) comprises a second female coupling part. The second male coupling part and the second female coupling part are configured such that two of such panels (1), by means of their second male and second female coupling parts, can be coupled to each other in a plane and a coupled state can thus be realized between the panels (1). No fastening clips are used along the second pair of opposite edges (4, 5).
[0141] After installation of the panels, the panels were painted. In this process, no pre-processing was necessary on the stop surfaces of the installed panels.
[0142]
[0143] The first edge (2) comprises a first male coupling part (13). The second edge (3) comprises a first female coupling part (14). The first male coupling part (13) and the first female coupling part (14) are configured such that two of such panels (1), by means of their first male and first female coupling parts (13, 14), can be coupled to each other in a plane and a coupled state can thus be realized between the panels (1) (this coupled state is shown in
[0144] The panel (1)—see
[0145] The length (L1) of the first locking part (29) of the first rear lip (27) measured in the direction perpendicular to the second edge (3) and in the plane parallel to the front edge of the panel (1) is greater than the length (L2) of the second locking part (59) of the second rear lip (57) measured in the direction perpendicular to the fourth edge (5) and in the plane parallel to the front edge of the panel (1).
[0146] The distance (D3) measured perpendicular to the plane of the panel (1) between the front point of the first locking part (29) of the first female coupling part (14) and the rear point on the front edge of the first rear lip (27) is greater than the distance (D4) measured perpendicular to the plane of the panel (1) between the front point of the second locking part (59) of the second female coupling part (44) and the rear point on the front edge of the second rear lip (57).
[0147] The front edge (71) of the first locking part (29) of the first female coupling part (14) is parallel to the surface of the panel over at least 75% of its length as measured in the direction in the plane of the panel and perpendicular to the second edge (3) of the panel. The front edge (72) of the second locking part (59) of the second female coupling part (44) is curved over at least half of its length—and preferably over its entire length—as measured in the direction in the plane of the panel and perpendicular to the fourth edge of the panel (5).
[0148] The first rear lip (27) is provided on its rear side with a first recess (40). In the example shown, the second rear lip (57) comprises on the rear side a limited recess (41) that extends from the open or free end (74) of the second rear lip (57) in the direction perpendicular to the fourth edge (5) and in the plane parallel to the surface of the panel over a shorter distance than the distance over which the first recess (41) extends from the open or free end (73) of the first rear lip (27) in the direction perpendicular to the second edge (3) and in the plane parallel to the surface of the panel (1). This recess (41) on the second rear lip (27) is more a rounding-off of the second rear lip than a functional recess.
[0149] The first recess (40) runs in the direction parallel to the plane of the panel and perpendicular to the edge of the panel that comprises the first rear lip over at least a part of the recess parallel to the surface of the panel. The front edge of the first locking part (29) of the first female coupling part is parallel to the surface of the panel over at least a part of the length of the first recess (40) where this is parallel to the surface of the panel.
[0150] The first recess (40) is parallel to the plane of the front side of the panel over at least half of its length (L3) as measured in the plane of the panel and perpendicular to the second edge (3) of the panel.
[0151] The first recess (40) extends from the open or free end (73) of the first rear lip (27) to past the first locking part (29) of the first female coupling part (14).
[0152] The first edge (2) comprises a first stop surface (82) perpendicular to the plane of the panel; wherein this first stop surface extends up to the front edge of the panel. The second edge (3) comprises a second stop surface (83) perpendicular to the plane of the panel; wherein this second stop surface extends up to the front edge of the panel. In the coupled state of two such panels at their first pair of opposite edges (2, 3), the first stop surface (82) lies against the second stop surface (83). The third edge (4) comprises a third stop surface (84) perpendicular to the plane of the panel; wherein this third stop surface extends up to the front edge of the panel. The fourth edge (5) comprises a fourth stop surface (85) perpendicular to the plane of the panel; wherein this fourth stop surface extends up to the front edge of the panel. In the coupled state of two such panels at their second pair of opposite edges (4, 5), the third stop surface (84) lies against the fourth stop surface (85).
[0153] The rear edge of the first rear lip (27) lies in the part thereof that extends further than the first front lip (25) partially in the plane of the rear edge of the panel.
[0154] The first rear lip (27) is configured such that a part of the first rear lip (27) can bend backwards, even if the panel (1) or the first rear lip (27) is attached to a flat substructure.
[0155] In the coupled state of two panels at their first pair of opposite edges (2, 3), the active locking zone defined by the first locking parts (28, 29) is situated completely beyond the open or free end of the first front lip (26). The part of the first rear lip (27) that extends in a distal direction beyond the open or free end (33) of the first front lip (26) is longer than the thickness (T) of the panel (1).
[0156] The first male coupling part (13) and the first female coupling part (14) are configured such that in the coupled state, they fit into each other with pretension. The first male coupling part (13) and the first female coupling part (14) are made completely from the material of the panel, and in one part therewith.
[0157] In the coupled state of two such panels at their second pair of opposite edges (4, 5), the active locking zone defined by the second locking parts (58, 59) is situated completely beyond the open or free end of the second front lip (56). The part of the second rear lip (57) that extends in a distal direction beyond the open or free end of the first front lip (56) is longer than the thickness (T) of the panel. The second male coupling part (43) and the second female coupling part (44) are configured such that in the coupled state, they fit into each other with pretension. The second male coupling part (43) and the second female coupling part (44) are made completely from the material of the panel, and in one part therewith.
[0158] The panels (1) used in the covering shown in
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[0160] The opening (46) of the fastening clip (8) is slid over a part of the first locking part (29) of the first female coupling part (14) of the first panel (1). A second such panel is coupled by means of its first male coupling part (13) to the first female coupling part (14) of this first such panel.
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[0162] In the example of
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[0165] Preferably, the fastening clips are fastened to the substructure such that the fastening clips can slide with respect to the substructure in the direction perpendicular to the first pair of opposite edges and in the plane of the panel on expansion of the panel in the direction perpendicular to the first pair of opposite edges and parallel to the plane of the panel. This is for example possible by using a fastening clip with a slotted hole such as shown in
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[0171] This method comprises the step of the coupling of a second such panel (16) at its first edge (2), by means of an angling movement, to the second edge (3) of two parallel first such panels (15) that have already been installed in the wall or ceiling covering. In this process, a distance (D5) is formed between the third edge (4) of the second such panel (16) and the fourth edge (5) of a third such panel (17) that has already been installed in the wall or ceiling covering.
[0172] The second edge (3) of the first such panels (15) is fastened by means of one or more fastening clips to the substructure (7) before the second such panel (16) is coupled at its first edge (2) to the second edge (3) of the first such panels (15). In this manner, these fastening clips are fully hidden behind the front edge of the coupled panels of the wall or ceiling covering.
[0173] The method comprises the step of the placement of an attachment element (92). This attachment element (92) and its action are illustrated in
[0174] In the method, the tongue (93) of the attachment element (92) is placed in the first female coupling part (14) of the first such panel (16) and in the first female coupling part (14) of the third such panel (17) by means of an angling movement or by means of sliding parallel to the plane of the second such panel. Component (94) is then brought into position such that it engages behind the second such panel (16) and behind the third such panel (17). In the example, the component (94) is pivotable with respect to a pivot point (97) of the attachment element (92).
[0175] The method further comprises the sliding of the second such panel (16) in the direction parallel to its first pair of opposite edges (2, 3) toward the third such panel (17), wherein a coupling—preferably with a locking—is formed—preferably with a snap movement—of the fourth edge (5) of the second such panel (16) to the third edge (4) of the third such panel (17).
[0176] In the example, an attachment element (77) is used in order to allow this sliding to take place more efficiently and easily. This second attachment element (77) comprises coupling parts such that they can be temporarily coupled to the third edge (4) of the second such panel (16). After this coupling of the second attachment element (77), a pressing force (F) is exerted by means of a hammer on the thus coupled second attachment element (77) in the direction parallel to the first pair of opposite edges (2, 3) of the second such panel.
[0177] The attachment element (92) and the second attachment element (77) are then removed.
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[0179] The second male coupling part (67) of the panel is configured as a hook-shaped component facing toward the rear side of the panel, referred to hereinafter as a locking hook (86). The second female coupling part (68) is configured as a hook-shaped component facing toward the front side of the panel, referred to hereinafter as a receiving hook (87). The hook-shaped components (86, 87) are produced mainly from the material of the core of the panels, and are mainly configured to form a single piece herewith. The locking hook (86) comprises a lip (88) that is provided with a locking component (89) extending toward the rear side of the panel. The receiving hook (87) comprises a lip (97) that is provided with a locking component (98) extending toward the front side of the panel. These locking parts work in conjunction in the coupled state such that they at least bring about the locking in the direction parallel to the surface of the panels and perpendicular to the second pair of opposite edges.
[0180] The second male coupling part and the second female coupling part comprise further locking parts (34, 35) for the locking in the direction perpendicular to the plane of the panel. In the examples of
[0181] The panels of
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[0184] In the example shown in
[0185] The first locking part (29) of the first female coupling part comprises, on the side facing the surface of the panel, a step (113), wherein the zone that is parallel to the surface of the panel or that makes an angle of inclination of at most 5° with the surface of the panel is distal to this step (113) and wherein the location of the first locking part (29) of the female coupling part that is closest to the surface of the panel lies proximal to the step (113).
[0186] The location (110) of the first locking part (29) of the first female coupling part (14) located closest to the surface (111) of the panel is situated in a section (114) of the first locking part (29) of the first female coupling part that is parallel to the surface (111) of the panel.
[0187] In the panel shown in
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